Interfacial structure and mechanical properties of MgLi matrix composites

The study on interfacial structure and tensile properties of MgLi matrix composites. The results showed that there was a clear interface between the MgLi matrix and SiC whiskers. Calculation of thermodynamics confirmed that the clear interface between the matrix and SiC whiskers may contribute to the low reactionary potential or the low reactionary dynamics. However, some SiC whiskers were attacked. As a result, SiC whiskers connected with matrix in {111} and formed 70.5° or 109.5° stages on the whiskers surface in {111} face. The reason was the lower interfacial energy of {111} face. Tensile test confirmed that the SiC_w /MgLiAl composites showed higher tensile strength and higher modulus compared with MgLi matrix. Moreover, the specific strength and specific modulus were also increased obviously.     

Studies on short isora fibre-reinforced polyester composites

This paper reports the use of a natural fibre, isora, as reinforcement in unsaturated polyester resin. Isora is a bast fibre separated from the bark of Helicteres isora plant by retting process. Properties like tensile strength, flexural strength etc. have been studied as a function of fibre length and fibre loading using treated and untreated fibre. The mechanical properties were found to be optimum at a fibre length of 30 mm and a fibre loading of 30% by volume. The effects of alkali treatment on the fibre properties were investigated by SEM, IR and TGA. The mechanical performance of the treated isora fibre-reinforced polyester composites has also been investigated. SEM studies were carried out to investigate the fibre surface morphology, fibre pull-out and fibre–polyester interface bonding. SEM gave evidence for the changes that had occurred on the fibre surface during chemical treatment. The properties were found to be superior for the composite reinforced with treated fibre compared to the untreated fibre.     

Cellulose-Based Natural Fiber Topography and the Interfacial Shear Strength of Henequen/Unsaturated Polyester Composites: Influence of Water and Alkali Treatments

In the present work, the effect of surface treatment methods on the henequen fiber topography and how the surface treatment influences the interfacial shear strength of henequen/unsaturated polyester composites were studied. Two different surface treatment methods were used: soaking method and ultrasonic method. Two different treatment media were used: normal tap water and sodium hydroxide. The result showed that the topography of henequen fiber surfaces was greatly changed, strongly depending on the treatment method and media used. It was demonstrated from the single fiber microbonding test result that the interfacial shear strength (IFSS) between the natural fibers and the matrix of henequen/unsaturated polyester composites was significantly improved by the surface treatments of henequen prior to composite preparation. The topological and interfacial results were quite consistent with each other.     

A study on ultramicrohardness distribution near interfaces between reinforcement and matrix in some aluminum matrix composites

The ultramicrohardness distribution near the interface in the matrix of some aluminum matrix composites is investigated. The results show that, in metal matrix composites (MMCs), with increase in distance to the reinforcement–matrix interface the ultramicrohardness presents a progressively decreased gradient distribution in the matrix. The non-uniform distribution degree (NDD) can be defined by the ratio between the maximum hardness near the interface and the average hardness far away from the interface. The relative dimension of the gradient distribution area (RDGDA) can be defined by the ratio between the absolute dimension of the gradient distribution area (ADGDA) and the reinforcement size. The NDD varies to a great extent, of the order of 1.45–10.0, which is strongly related to the composite system (reinforcement size, morphology, interspaces, matrix composition), fabrication condition and heat treatment. The RDGDA is about 0.2–2.0. A larger reinforcement size and angular shape of reinforcement would lead to a higher NDD and smaller RDGDA. In addition, adding proper elements into the matrix, lowering fabrication temperature, increasing cooling rate and carrying out thermal cycling would result in a lower NDD. But the aging treatment would produce a larger NDD.     

Influence of material processing and interface on the fiber fragmentation process in titanium matrix composites

The objective of this work is to study the effect of composite processing conditions on the nature of the fiber–matrix interface in titanium matrix composites and the resulting fragmentation behavior of the fiber. Titanium matrix, single fiber composites (SFCs) were fabricated by diffusion bonding and tensile tested along the fiber axis to determine their interfacial load transfer characteristics and the resulting fiber fragmentation behavior. Two different titanium alloys, Ti-6Al-4V (wt%) and Ti-14Al-21Nb (wt%), were used as matrix material with SiC (SCS-6) fibers as reinforcement. The tensile tests were conducted at ambient temperature and were continuously monitored by acoustic emission. It was observed that the Ti-6Al-4V/SCS-6 composite system exhibited a greater degree of fiber–matrix interfacial reaction, as well as a rougher interface, compared to Ti-14Al-21Nb/SCS-6 composites. Acoustic emissions during tensile testing showed that most of the fiber fractures in Ti-6Al-4V/SCS-6 occurred at strains below ～5% and the fragmentation ceased at ～10% strain corresponding to specimen necking. In contrast, the Ti-14Al-21Nb/SCS-6 composite deformed without necking and fiber fractures occurred throughout the plastic range until final fracture of the specimen at about 12% strain. The markedly different fragmentation characteristics of these two composites were attributed to differences in the fiber–matrix interfacial regions and matrix deformation behavior.     

Interfacial adhesion of lignocellulosic materials in polymer composites: an overview

Cellulosic materials have long been used as cost-cutting fillers in the plastic industry. Among the various factors which determine the final performance of the composite materials depend, to a large extent, on the adhesion between the polymer matrix and the reinforcements, and, therefore, on the quality of the interface. In fact, the majority of cellulosic raw materials are lignocellulosics of different polarity to plastics, and due to this divergent behavior, the adhesion between cellulosic materials and polymer matrices is very poor. However, a sufficient degree of interaction or adhesion between the surface of the cellulosic materials and matrix resin is usually desired to achieve an optimum performance of the end-product. In many cases surface modification of the cellulosics or the matrix resins, using various additives, vinyl monomers, or coupling agents, are considered to be essential to achieve this goal. The present paper surveys research work published in this field with special emphasis on the cellulosic materials' surface chemistry, morphology, as well as interfacial properties of the composites in order to elucidate the role of surface treatments. In order to elucidate the mechanism of interaction on molecular level, it is necessary to employ various techniques, such as spectroscopy that can measure surface events. In fact, the complexity of the interphase region requires a variety of characterization methods for the thorough understanding of the physical and chemical nature of this region. Moreover, a proper combination of different techniques is necessary to provide a true picture of the interphase.     

Measurement of fiber/matrix interface properties of C/C composites by single fiber and fiber bundle push-out methods

Interfacial fracture stresses of carbon/carbon composites were measured by indentation methods. Two types of test methods, namely, single fiber push-out, and bundle fiber push-out tests were conducted. Both methods successfully gave fiber/matrix interface mechanical properties, especially debonding behavior. However, when the interface was strong, the single fiber push-out test encountered technical difficulty in processing the extremely thin specimen required to realize the fiber push out. On the other hand, the bundle fiber push-out test gave a good estimation of interfacial fracture stresses.     

Friction and wear performance of some thermoplastic polymers and polymer composites against unsaturated polyester

Wear experiments have been carried out with a range of unfilled and filled engineering thermoplastic polymers sliding against a 15% glass fibre reinforced unsaturated polyester polymer under 20, 40 and 60 N loads and 0.5 m/s sliding speed. Pin materials used in this experimental investigation are polyamide 66 (PA 66), poly-ether-ether-ketone (PEEK) and aliphatic polyketone (APK), glass fibre reinforced polyamide 46 (PA 46 + 30% GFR), glass fibre reinforced polytetrafluoroethylene (PTFE + 17% GFR), glass fibre reinforced poly-ether-ether-ketone (PEEK + 20% GFR), glass fibre reinforced poly-phylene-sulfide (PPS + 30% GFR), polytetrafluoroethylene filled polyamide 66 (PA 66 + 10% PTFE) and bronze filled pofytetrafluoroethylene (PTFE + 25% bronze) engineering polymers. The disc material is a 15% glass fibre reinforced unsaturated polyester thermoset polymer produced by Bulk Moulding Compound (BMC). Sliding wear tests were carried out on a pin-on-disc apparatus under 0.5 m/s sliding speed and load values of 20, 40 and 60 N. The results showed that the highest specific wear rate is for PPS + 30% GFR with a value of 1 × 10⁻¹¹ m²/N and the lowest wear rate is for PTFE + 17% GFR with a value of 9.41 × 10⁻¹⁵ m²/N. For the materials and test conditions of this investigation, apart from polyamide 66 and PA 46 + 30% GFR polymers, the coefficient of friction and specific wear rates are not significantly affected by the change in load value. For polyamide 66 and PA 46 + 30% GFR polymers the coefficient of friction and specific wear rates vary linearly with the variation in load values.     

Assessment of interface deformation and fracture in metal matrix composites under transverse loading conditions

The transverse properties of unidirectional metal matrix composites (MMCs) are dominated by the fiber/matrix interfacial properties, residual stresses and matrix mechanical response. In order to monitor and study, in situ, the failure of interfaces in titanium-based composites subjected to transverse loading conditions, an ultrasonic imaging technique has been developed. The interface was imaged ultrasonically and the change in ultrasonic amplitude with the transverse loading was monitored, indicating the sensitivity of the technique to fracture and deformation of interfaces. This change in amplitude has been explained in terms of the multiple reflection theory of ultrasonic waves. The multiple reflection theory enabled estimation of the interfacial deformation and debonding as a function of loading. The ultrasonic technique was also used in conjunction with finite element modeling in order to quantify the fiber/matrix interfacial transverse strength in situ in MMCs.     

Analysis and computation of thermal residual stresses at the fiber/matrix interface

Because of the importance of thermal residual stresses in composite materials, our study aims to compute them by the finite element method. Numerical analysis shows that these stresses need to be taken into account. The interface is affected by these stresses, particularly in the free edge. The discontinuity of the normal stresses along the interface and the shear value at the free edge influence the composite material behaviour during its use (e.g. the composite used as a patch for repairing a crack).     

Interfacial strength in glass fibre-polypropylene composites: influence of chemical bonding and physical entanglement

For glass fibre–polypropylene (PP) composites, the non-polar nature of polypropylene presents a problem. The present investigation shows that it is necessary to introduce a functionalised PP, for example PP-g-MAH, in order to enhance the bond strength between the PP matrix and aminosilane treated glass fibre. To achieve a better bonding between the substances, three different systems (1–3) in addition to a reference system (0), have been investigated in this study. The two first are based on PP-g-MAH coupling agents, with different concentrations of acid anhydride groups, and the third is a directly reacting system. In the first system, the silane treated glass fibre is exposed to molten mixture of 95 wt% PP homopolymer and 5 wt% PP-g-MAH. In the second system, the silane treated glass fibre is covered by a thin layer of PP-g-MAH and thereafter exposed to the molten PP. The interfacial shear strength is highest for the systems with the pre-compounded graft-copolymer. The resulting influence of the selected coupling systems on the interfacial bond strength of single fibre composite is studied by fragmentation testing. The intermolecular shear strength between fibre and matrix increases with the intermolecular entanglement length of the PP-g-MAH and not by the degree of functionalisation. The PP-g-MAH mixed into the PP gave better results than the route of first covering the glass fibre with a thin layer of PP-g-MAH. This is explained in terms of the probability of generating entanglements and in terms of a weak boundary layer at the glass surface. This conclusion is also supported by the results from using the third principle, i.e. direct reaction between the PP matrix and azidosilane treated glass fibres.     

Interfacial morphology and domain configurations in 0-3 PZT-Portland cement composites

Cement-based piezoelectric composites have attracted great attention recently due to their promising applications as sensors in smart structures. Lead zirconate titanate (PZT) and Portland cement (PC) composite were fabricated using 60% of PZT by volume. Scanning Electron Microscope and piezoresponse force microscope were used to investigate the morphology and domain configurations at the interfacial zone of PZT-Portland cement composites. Angular PZT ceramic grains were found to bind well with the cement matrix. The submicro-scale domains were clearly observed by piezoresponse force microscope at the interfacial regions between the piezoelectric PZT phase and Portland cement phase, and are clearer than the images obtained for pure PZT. This is thought to be due to the applied internal stress of cement to the PZT ceramic particle which resulted to clearer images.     

Synthesis of nanoparticles and preparation and characterization of nanopolymer matrix composites

In this study, nano α-alumina particles were synthesized by a sol–gel method using aqueous solutions of aluminum isopropoxide and 0.5?M aluminum nitrate. 1/3-benzene disoulfonic acid disodium salt (SDBS) and fluoride were used as surfactant stabilizing agent and additive, respectively. Results indicated that the finest size for nonagglomerated nanoalumina particles (15–20?nm) was achieved at 950?°C. The next part was about preparing PP nanocomposite containing nano α-Al₂O₃ particles. Mechanical tests, such as tensile, flexural, and impact tests showed that mechanical properties of the composite were enhanced by addition of nano α-Al₂O₃ particles and dispersant to the polymer. However, higher concentration of nano α-Al₂O₃ loading resulted in reduction of those mechanical properties, which could be due to agglomeration of nano α-Al₂O₃ particles. Transmission and scanning electron microscopic observations of the nanocomposites also showed that fracture surface became more roughened by increasing the content of filler loading from 1 to 4% wt.     

Bone matrix like assemblies of collagen: from liquid crystals to gels and biomimetic materials

Skeletal tissues associate in close interaction, a dense organic matrix and a mineral network. In bone, the major structural protein is type I collagen, associated with inorganic crystals of hydroxyapatite. The three-dimensional arrangement of collagen fibrils in compact bone forms regularly ordered networks and a parallel was evidenced between these structures and molecular assemblies described in liquid crystals. Similar structures are now obtained in vitro. Indeed, when purified type I collagen is highly concentrated in an acid soluble state, the protein spontaneously assembles into ordered liquid crystalline phases. After a sol/gel transition triggered by pH increase, biomimetic materials are formed which resemble the exact compact bone matrix architecture over distances reaching centimetres and more. The properties of these highly ordered materials will be reviewed recalling their supramolecular arrangement and the corresponding patterns when visualised in polarised light microscopy (birefringence) and transmission electron microscopy (TEM). The association of inorganic phases (amorphous silica) to form chiral hybrid materials will also be described so as the behaviour of cells (fibroblast adhesion and migration) when seeded on these dense biomimetic matrices.     

Silane-modified polymers as interphases in glass-fibre-reinforced composites: 2. Grafting and crosslinking of interphase materials

_—This paper presents an interphase engineering technique suitable for grafting silane-modified polymers onto glass fibres to be used in composites with enhanced impact tolerance. The silane-modified polymers include ethylene polymers grafted with γ-methacryloxypropyltrimethoxysilane (MPS) and a copolymer of butyl acrylate (BuA) and MPS. The grafting of functionalized interphase materials onto glass fibres is performed in solution. By changing the concentrations of the solutions, different amounts of polymer can be deposited on the fibres. Water crosslinking of the polymer gives the possibility of producing stabilised interfacial polymer coatings over a range of thicknesses. It is concluded that acidic conditions (1) promote the grafting of silane-modified polymers on glass fibres and (2) for a given reaction time, increase the amount of crosslinked polymer in the interphase, i.e. yield more stable interphases. It is also likely that preserving acidic conditions at the fibre/polymer interface is important for maintaining bonding across the interface. It is shown that polystyrene/glass-fibre composites having SEBS at the interface are promising candidates for high-impact-tolerance composites.     

Interfacial microstructure and growth mechanism of Al4C3 in Grf/Al composites fabricated by liquid pressure method

In this study, Gr_f/Al composite was fabricated by liquid pressure method. The diffusion layer and the nucleation and growth of Al₄C₃ were observed at the interface of Gr_f/Al composites by TEM and HRTEM. The growth mechanism of Al₄C₃ was analyzed in detail by crystallography theory. It was found that Al₄C₃ had no phase relations with the carbon fiber. (0 0 0 1) layer of Al₄C₃ was parallel with main growth direction. Both the diffusion layer at the interface and crystal structure of Al₄C₃ affected the shape of Al₄C₃. At a certain position, Al₄C₃ could connect two fibers when the fibers were close to each other.     

In-situ TiC particle reinforced Ti–Al matrix composites: Powder preparation by mechanical alloying and Selective Laser Melting behavior

Mechanical alloying of Ti–Al–graphite elemental powder mixture was performed to synthesize nanocomposite powder with Ti(Al) solid solution matrix reinforced by in-situ formed TiC particles. The evolutions in phases, microstructures, and compositions of milled powders with the applied milling times were investigated. It showed that with increasing the milling time, the starting irregularly shaped powder underwent a successive change in its morphology from a flattened shape (10 h) to a highly coarsened spherical one (15 h) and, eventually, to a fine, equiaxed and uniform one (above 25 h). The prepared TiC/Ti(Al) composite powder was nanocrystalline, with the estimated average crystallite size of 12 nm and of 7 nm for Ti(Al) and TiC, respectively. Formation mechanisms behind the microstructural development of powders were elucidated. The Ti(Al) solid solution is formed through a gradual and progressive solution of Al into Ti lattice. The formation of TiC is through an abrupt, exothermic, and self-sustaining reaction between Ti and C elements. Selective Laser Melting (SLM) of as-prepared TiC/Ti(Al) composite powder was performed. The TiC particle reinforced TiAl₃ (a major phase) and Ti₃AlC₂ (a minor phase) matrix composite part was obtained after SLM. Although a slight grain growth occurred as relative to as-milled powder, the SLM processed composites still exhibited a refined microstructure.     

Stress transfer around a broken fiber in unidirectional fiber-reinforced composites considering matrix damage evolution and interface slipping

A shear-lag model is applied to study the stress transfer around a broken fiber within unidirectional fiber-reinforced composites(FRC) subjected to uniaxial tensile loading along the fiber direction.The matrix damage and interfacial debonding,which are the main failure modes,are considered in the model.The maximum stress criterion with the linear damage evolution theory is used for the matrix.The slipping friction stress is considered in the interfacial debonding region using Coulomb friction theory,in whic...     

Dielectric elastomer composites: small-deformation theory and applications

Abstract

We provide estimates for the effective response of Electro-Active Polymer Composites (EAPCs) consisting of aligned ellipsoidal inclusions of a stiff dielectric material which are distributed randomly in an soft elastomeric matrix with “ellipsoidal” two-point statistics. The derivation of the results for the electro-mechanical response assumes linearized deformations, but includes non-linear (quadratic) terms in the electric fields. We investigate three different physical mechanisms contributing to the macroscopic electro-mechanical response of the composite: the intrinsic effect of the particles on the Maxwell stress, the inter-particle (dipole) interactions which are accounted for by evaluating the effect of changes in the “shape” of the two-point probability functions with the deformation, and the effect of particle rotations and torques when the geometric and/or anisotropy axis of the particles are not aligned with the applied electric field. Several illustrative examples are provided to emphasize the relative importance of the different effects on the overall electrostriction of the composites. In particular, for the “compliant electrode” boundary conditions that are widely used in applications, it is shown that inter-particle interactions are synergistic with the intrinsic effect of the particles on the Maxwell stress, leading to significant enhancements in the electro-mechanical coupling of the EAPCs, especially at high particle concentrations. On the other hand, the effect of electric torques on non-aligned particles is generally deleterious for electrostriction.