Effect of an Ultrahigh Rubber ABS Impact Modifier Resin on Mechanical Properties of Intumescent Flame-Retardant ABS Composites

The effect of an ultrahigh rubber acrylonitrile-butadiene-styrene (ABS) impact modifier resin (UHR-ABS) on the mechanical properties of an intumescent flame-retardant ABS composite was characterized. Samples were obtained by compounding ABS and an intumescent flame-retardant master batch that was prepared using an intumescent flame-retardant composite (IFRC) with ABS and/or UHR-ABS as well as by direct compounding IFRC, UHR-ABS, and ABS. The incorporation of UHR-ABS resulted in reduction in the storage modulus, damping behavior and glass transition temperature, as evidenced by dynamic mechanical analysis. With increasing mass fraction of the UHR-ABS, the tensile strength and the flexural strength decreased gradually, and the notched impact strength increased, but the increase was more significant for compounding IFRC, UHR-ABS, and ABS than for compounding ABS and IFRC master batches. SEM micrographs of the fresh fracture surface of the composites were used to estimate the mechanism of the increased notched impact strength owing to the incorporation of UHR-ABS.     

The Effect of OMMT on the Morphology and Mechanical Properties of PVC/ABS Blends

Poly(vinyl chloride) (PVC)/acrylonitrile-butadiene-styrene (ABS) blends containing organically modified montmorillonite (OMMT) were prepared using a twin-screw extruder followed by injection molding. The OMMT dispersion was evaluated by X-ray diffraction and transmission electron microscopy. The clay was preferentially situated in the PVC phase and across the interfaces of PVC/ABS. The effect of the addition of OMMT on the morphology and mechanical properties was also evaluated. Scanning electron microscopy revealed a large reduction in domain size when OMMT was used. The mechanical properties were studied through tensile and impact tests. The yield stress increased when an appropriate amount of OMMT was used without impairing the impact strength.     

The Effects of Morphological Properties of Henequen Fiber Irradiated by EB on the Mechanical and Thermal Properties of Henequen Fiber/PP Composites

The aim of this study was to investigate the effects of electron beam (EB) irradiation on the morphological properties, crystallinity and surface area of henequen fiber and on the mechanical and thermal properties of henequen fiber reinforced polypropylene (PP) composites. The structure of henequen fiber was characterized by X-ray diffraction, mercury porosimetry and BET surface area analysis. The EB irradiation of 10 kGy led to the increasing of crystalline and surface pore area of henequen fiber, which contributed to the number of interlocking places with PP. From the results of tensile and impact strength tests, the highest value was observed for the composite reinforced with the henequen fiber treated with EB dose of 10 kGy, decreasing overall as EB dose increased. This tendency was also shown by coefficient of thermal expansion (CTE) measurements, but the value of CTE decreased until 50 kGy, meaning that a large total surface area can provide many interlocking places and so improve adhesion between fiber and matrix. Therefore, it can be concluded that the optimum pore surface area by 10 kGy irradiation contributes to successful mechanical interlocking between fiber and matrix and consequently enhances the mechanical and thermal properties of the composites.     

Effects of Filler Content on Mechanical Properties of Macroporous Composites

The mechanical properties of hydroxyapatite related macroporous biocomposites (MPBs) are influenced by a number of factors, such as the pore size, the filler content and the properties of the matrix and the inclusion. Failure often occurs when the strength of the implant cannot bear the applied mechanical load. In this study, the effects of filler content on the mechanical properties of MPBs have been investigated. A finite element (FE) unit cell model of a macroporous hydroxyapatite–polyetheretherketone (HA–PEEK) biocomposite structure with uniform and interconnected pores has been constructed. In the FE model, the HA particles were assumed to have random distribution, and particle volume fraction would be varied in the PEEK matrix. The material behaviours of both HA and PEEK have been implemented in the ABAQUS finite element code. HA was modelled to exhibit elastic behaviour and undergo plastic softening to a residual strength when a critical stress was reached, while the PEEK matrix would follow elastic–plastic behaviour. The macroscopic compressive stress–strain relations of the macroporous biocomposite structures have been predicted. Increasing particle volume fraction could lead to an increase in the compressive elastic modulus of the structures but a reduction in the compressive strength. The von Mises stress distribution and the effect of stress concentration in the structures with different filler content are also discussed. The proposed model could provide macro-structural and microscopic information of the macroporous biocomposite structure to the designers in order to facilitate the fabrication of this kind of structure with optimum mechanical properties.     

Morphology and Mechanical Properties of Acrylonitrile-Butadiene-Styrene (ABS)/Polyamide 6 (PA6) Nanocomposites Prepared via Melt Mixing

Acrylonitrile-butadiene-styrene (ABS)/polyamide 6 (PA6) blends containing various amounts of organomontmorillonite (OMMT) were prepared using a twin-screw extruder followed by injection molding. The effect of OMMT on the microstructure and properties of the ternary nanocomposites is investigated by wide-angle X-ray diffraction (WAXD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and mechanical properties testing. The results showed the OMMT platelets were preferentially located and exfoliated in the PA6 phase, but some were located at the interface of the ABS and PA6 phase. The effect of the addition of the OMMT on the morphology and mechanical properties was also evaluated. SEM revealed that the dimensions of the dispersed PA6 droplets were greatly reduced when the concentration of the OMMT was less than 4 phr. The domain size was less than the neat ABS/PA6 blends with the increasing of the OMMT content. It was suggested that the OMMT can compatibilize the ABS/PA6 blend. In addition, the flexural strength and modulus increased with increasing OMMT content, but the tensile strength became maximal at 3 phr OMMT. The OMMT had a negligible effect on the impact strength of the ABS/PA6 blend nanocomposite.     

Study on the Morphological and Mechanical Properties of Nylon 6/ABS/Nano-SiO2 Composites

The mechanical properties and morphology of the composites of nylon 6, acrylonitrile-butadiene-styrene (ABS) rubber, and nano-SiO₂ particles were examined as a function of the nano-SiO₂ content. A mixture with separation and encapsulation microstructures existed in the nylon 6/ABS/nano-SiO₂ at lower nano-SiO₂ content, and ABS and nano-SiO₂ improved the toughness synergistically, while obvious agglomeration appeared at higher nano-SiO₂ content and the impact strength decreased. Moreover, the addition of nano-SiO₂ particles also affected the dispersion of the rubber phase, resulting in the appearance of smaller rubber particles. The deformation and toughening mechanisms of the composites were also investigated; they resulted from rubber voiding, crack forking, and plastic deformation of the matrix.     

Effect of Compatibilizer Content on the Shear and Extensional Rheology of Polypropylene/Clay Nanocomposites

The shear and extensional rheology of polypropylene (PP)/organoclay nanocomposites in the presence of various maleic anhydride grafted polypropylene (PP-g-MA) compatibilizer concentrations were investigated. The PP nanocomposites were prepared via direct melt intercalation in an internal mixer. The structures of the nanocomposites were characterized by X-ray diffraction (XRD) and scanning electron microscopy. It was found that both the compatibilized and uncompatibilized nanocomposites could form an intercalated structure. However, the organoclay particles can disperse well only in the compatibilized systems. The linear viscoelastic properties, including the storage modulus G′ and complex viscosity η* were very sensitive to the microstructure of the nanocomposites. The extensional viscosities of PP nanocomposites were enhanced under a low deformation rate with increasing compatibilizer content and displayed a lack of superposition for different strain rates. It was proposed that the lack of superposition might originate from the formation of a three-dimensional organoclay network, which decreased in its complexity and strength as the deformation rate increased.     

Structure and Mechanical Properties of 50/50 NR/SBR Blend/Pristine Clay Nanocomposites

A blend/clay nanocomposites of 50/50 (wt%) NR/SBR was prepared via mixing the latex of a 50/50 NR/SBR blend with an aqueous clay dispersion and co‐coagulating the mixture. The structure of the nanocomposite was characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD). Nanocomposites containing less than 10 phr clay showed a fully exfoliated structure. After increasing the clay content to 10 phr, both nonexfoliated (stacked layers) and exfoliated structures were observed in the nanocomposites. The results of mechanical tests showed that the nanocomposites presented better mechanical properties than clay‐free NR/SBR blend vulcanizate. Furthermore, tensile strength, tensile strain at break, and hardness (shore A) increased with increasing clay content, up to 6 phr, and then remained almost constant.     

Microstructure and Properties of Polypropylene/Clay Nanocomposites

Nanocomposites of polypropylene (PP) containing various contents of Cloisite 15A nanoclay particles were prepared by one-step melt compounding in a twin screw extruder. Tensile and impact properties of the nanocomposite systems were investigated and correlated with their microstructures. The tensile modulus increased with an increase in Cloisite 15A content but the tensile strength, elongation at break, and impact strength were decreased. WAXS and TEM studies showed almost exfoliated structures. There was a decrease in permeability values with an increase in nanoclay content up to 5 wt. %. Exceeding this content of nanoclay had no significant effect on permeation due to the aggregation phenomenon at high concentrations of the nanoparticles. Most of the examined micromechanical models for prediction of the tensile modulus of the nanocomposite were successful despite being based on fiber-shaped fillers. An exfoliated structure of clay within the nanocomposite was assumed for the modeling using a molecular dynamics simulations approach, employing Dreiding, Forcite, and COMPASS force fields, in order to investigate the best one for a successful estimation of elastic modulus. Relative to the experimental modulus values of the nanocomposites, which were around 1100–1200 MPa, the COMPASS force field had the best correlation with the values with a slight departure of about 10%.     

Interface tailoring of layered silicate/styrene butadiene rubber nanocomposites

To improve the interfacial interaction in clay/SBR nanocomposites prepared by latex compounding method, a novel clay modification for the nanocomposites was introduced before latex compounding with SBR using three kinds of organic modifiers, namely, hexadecyl trimethyl ammonium bromide (C16), bis(hexadecyl) dimethyl ammonium bromide (DC16) and 3-aminopropyl triethoxy silane (KH550). On the other hand, bis(triethoxysilylpropyl)tetrasulfide (Si69) was added into the KH550 modified clay/SBR nanocomposite during later mechanical blending, and was designed to interact with both KH550 and rubber and thus improve the interface. Structure changes of the nanocomposites were followed by study of X-ray diffraction, transmission electron microscopy and rubber process analyzer. Dynamic mechanical analysis and tensile tests were carried out to obtain information about the mechanical properties of the nanocomposites. The results revealed that, with the organic modification, clay was dispersed finely in the rubber matrix with part rubber-intercalated or part modifier-intercalated structure. Compared with the unmodified nanocomposite, the tensile strength, the stress at 300% strain, and the tear strength of modified SBR–clay nanocomposites were significantly improved. Moreover, the type of modifiers and strength of interfacial interaction determined the properties of the nanocomposites. The incorporation of KH550 and Si69 brought the best modification effect among all the modification methods.     

Characterization of HDPE/MMT-Based Nanocomposites

A series of HDPE/MMT nanocomposites with different proportions of compatibilizers, PE-g-MAH (AC573A and 5TP409/E) were prepared in a counter rotating twin screw extruder. The effect of nanoclay loading, compatibilizer type and amount was examined. The work was carried out using a specific grade of HDPE recommended for blow-moulding applications and modification of the same by blending with selected polymer and nanofiller to achieve the desired properties. The composition containing higher percentage of nanoclay showed improvement in mechanical properties. About 17% in tensile modulus and about 20% increase in flexural modulus were observed with high-viscous compatibilizer. The dispersion behaviour of nanoclay in PE matrix was studied using X-ray diffraction and transmission electron microscopy. It was clear from WXRD that in all nanocomposite samples, the peaks were shifted to lower 2 values implying that the d-spacing increases and that intercalation occurred. Low molecular weight compatibilizer PE-g-MA resulted in better intercalation than high molecular weight compatibilizer. It was observed that in the case of 5% AC573A loading, there was slight decrease in d-spacing value which indicated that some exfoliation also occurred in nanocomposite. Nanocomposite containing PE-g-MAH is higher concentration gives better dispersion than at low concentration. TEM results show that PE-g-MAH (AC573A) at 5% loading is more efficient as compatibilizer (not many aggregates seen) than other compositions.     

The Effect of Epoxidized Natural Rubber and Two Kinds of Organoclay upon Molecular Interaction,Structure and Mechanical Properties of (Styrene-Butadiene Rubber/Acrylonitrile-Butadiene Rubber/Organoclay) Nanocomposites

Epoxidized natural rubber (ENR50) and two different kinds of organoclay (C30B and C15A) were used in blends of styrene-butadiene rubber (SBR) and acrylonitrile butadiene rubber (NBR) and their effects upon interaction between phases, morphology, and mechanical properties of the blends were investigated. The compounds were characterized by means of Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), atomic force microscopy (AFM), field emission scanning electron microscopy (FE-SEM), and differential scanning calorimetry (DSC). The obtained results showed formation of hydrogen bonding between the compounds ingredients due to incorporation of C30B, especially in presence of ENR. AFM and FE-SEM analysis revealed good dispersion of the nanoparticles in the polymer matrix upon addition of ENR as well as better dispersion of C30B than C15A in the NBR phase. XRD results showed a greater expansion of the silicate layers by simultaneous use of organoclay and ENR Incorporation of organoclay alone or in combination with ENR in the blends caused shifting of the SBR T_g toward the NBR T_g. The tensile properties of the blends showed improvement by using nanoparticles in the presence of ENR.     

Effect of Modified Intumescent Flame Retardant via Surfactant/Polyacrylate Latex on Properties of Intumescent Flame Retardant ABS Composites

In order to prepare intumescent flame retardant acrylonitrile-butadiene-styrene (ABS) composites with only a small decrease in their mechanical properties, we investigated the effect of adding an elastomeric polyacrylate latex and the surfactant TX-10 phosphate to modify the ammonium polyphosphate, melamine, and calcium 3-hydroxy-2, 2-bis(hydroxymethyl) propyl phosphate normally used, which resulted in an intumescent flame retardant composite (IFRC) powder with the aim of improving compatibility. These ABS/IFRC composites were compared with standard material containing unmodified intumescent flame retardant (NIFR) by investigating their thermal properties, melt characteristics, mechanical properties, and microstructure. The data showed that the glass transition temperature of the ABS/IFRC composites decreased slightly in all cases, the complex viscosity of the ABS/IFRC composites was remarkably reduced, and the mechanical properties improved in comparison with the material containing NIFR. A slight increase in impact strength retention, as well as a remarkable increase in tensile and flexural strength retention of ABS/IFRC, was achieved due to superior compatibility between ABS and IFRC in comparison with ABS/NIFR.     

The Effect of Structure of the Clay Modifier on the Morphology and Properties of Polystyrene/Clay Nanocomposites Prepared via In Situ Suspension Polymerization

Polystyrene (PS)/organoclay nanocomposites were prepared via free radical suspension polymerization. Two kinds of organoclay were used, labeled KT and KD, modified by trimethyloctadecyl ammonium (TM) and dimethyldioctadecyl ammonium (DM) ions, respectively. Nanocomposites containing various amounts of both of the organoclay nanoparticles (1, 3, and 5 wt%) were prepared. The wide angle X-ray diffraction (WAXD) results revealed intercalation in both of the nanocomposites. The greatest improvement in thermal stability of the nanocomposites was achieved with 5 wt% of organo-MMT for both of the clays. The nanocomposite containing 3 wt% of KT organo-MMT showed the greatest improvement of storage modulus. When the organoclay content exceeded 3 wt%, the storage moduli decreased compared to the nanocomposite filled with 3 wt% of the organoclay. D-spacing calculations using Bragg's law and WAXD data showed that the KT and KD nanoparticles were intercalated within the PS matrix, but with different extents of intercalation. The styrene conversions of the as-polymerized nanocomposite samples were obtained by a gravimetric method. The results showed that conversion decreased with incorporation of organoclay in the reaction recipe. Particle size was also increased by increasing nanoclay content.     

Properties of Compatibilized Nylon 6/ABS Polymer Blends

Nylon 6/poly(acrylonitrile‐butadiene‐styrene)(ABS) blends were prepared in the molten state by a twin‐screw extruder. Maleic anhydride‐grafted polypropylene (MAP) and solid epoxy resin (bisphenol type‐A) were used as compatibilizers for these blends. The effects of compatibilizer addition to the blends were studied via tensile, torque, impact properties and morphology tests. The results showed that the additions of epoxy and MA copolymer to nylon 6/ABS blends enhanced the compatibility between nylon 6 and ABS, and this lead to improvement of mechanical properties of their blends and in a size decrease of the ABS domains.     

Effect of Silanes on Mechanical and Thermal Properties of Silicone Rubber/EPDM Blends

The effect of four types of silane coupling agents on the mechanical and thermal properties of silicone rubber and ethylene–propylene–diene monomer (M-class) rubber (EPDM) blends is studied, namely, isobutyltriethoxysilane (BUS), acryloxypropyltriethoxysilane (ACS), aminopropyltriethoxysilane (AMS), and vinyltriethoxysilane (VIS). ACS and VIS increase the crosslink density of the blends, which results in higher tensile strength, modulus, and thermal stability, but lower elongation at break compared with the other silanes. However, the blend containing BUS shows highest tanδ in the temperature range of 45°C to 200°C. Thermogravimetric analysis shows two steps of degradation for all the samples, but little difference with the varied silanes.     

Preparation and Properties of Organically Modified Montmorillonite/Nitrile Rubber Nanocomposites

A series of organically modified montmorillonite (OMMT)/nitrile rubber (NBR) nanocomposites were prepared by a simple mechanical-mixing method. The structures of OMMT and the dispersion of OMMT in the rubber matrix were detected by X-ray diffraction (XRD). The mechanical properties of the NBR/OMMT nanocomposites were characterized, and the tribological behaviors of the nanocomposites were evaluated on a ring-block (MRH-3) wear tester. The results showed that the OMMT was homogeneously dispersed in the NBR matrix. The tensile strength of the OMMT/NBR nanocomposites increased with increasing OMMT contents. Both the coefficient of friction (COF) and wear of the nanocomposites decreased remarkably with increasing OMMT content. In addition, the influence of the applied load on the tribological properties of the nanocomposites is discussed. It is expected that the research may be of aid in the rational design and use of solid, self-lubricating nanocomposites under different loading states.     

Preparation of Silicon Carbide Nanoparticle/Butadiene Rubber/Silane Nanocomposites; Structural,Mechanical, Tribological and Thermal Properties

Silicon carbide nanoparticles (nano-SiC), in the amounts of 0, 3, and 5 parts per hundred of rubber (phr), were employed in a butadiene rubber (BR) based compound as a potential commercial rubber and the structure, mechanical, tribological and thermal properties of the samples were investigated. The use of 3 phr of nano-SiC, especially in the presence of silane, increased the crosslink density and improved the tensile strength (35%) and elongation at break (64%) of the BR. In addition; the abrasion resistance of the BR was improved about 120% and the coefficient of friction increased. Scanning electron microscopy (SEM) images revealed the use of silane resulted in an appropriate dispersion of the nano-SiC and improvement of its interaction with the matrix. The use of nano-SiC, especially with silane, increased the initial thermal decomposition temperature of the BR and decreased its rate of degradation.     

Effects of Modifier Concentration on Structure and Viscoelastic Properties of Copolyester/Clay Nanocomposites

Abstract

Poly(ethylene glycol‐co‐cyclohexane‐1,4‐dimethanol terephthalate)(PETG)/clay nanocomposites were prepared via melt intercalation technique. The effects of concentration of the organic modifier in the clay on the properties of the nanocomposites were studied. Three clays modified using the same alkyl ammonium modifier, but differing in modifier concentration, are used for this purpose. The nanocomposites are characterized using wide‐angle x‐ray diffraction for their structure. Dynamic mechanical analysis of these nanocomposites is also studied to investigate their viscoelastic behaviors. The x‐ray diffraction study shows an increase in the interlayer spacing of organically modified clays as compared to that of Na⁺ clay. The extent of increase in the interlayer spacing is dependent on the concentration of organic modifier used to modify the montmorillonite. The presence of well‐defined diffraction peaks and the observed increase in the interlayer spacing in the nanocomposites imply the formation of an intercalated hybrid. Dynamic mechanical properties show an increase in the storage modulus of the nanocomposite over the entire temperature range studied, as compared to the pristine polymer. Investigation of the rubbery plateau modulus confirms the reinforcing effect of organically modified clay. The observed enhancement in the modulus was greater for the clay with the lowest content of the organic modifier. These results indicate that in nanocomposites, apart from the compatibility of the organic modifier with the polymer, its concentration in the interlayer also plays a critical role in the structure development and thus in the enhancement of the properties. The nanocomposites showed reduced damping, which was governed by the modifier concentration in the clay.     

Thermal Degradation Behavior,Permeation Properties and Impact Response of Polyethylene/Organo-montmorillonite/(Ethylene Methacrylic Acid) Ternary Nanocomposites

Through this work we explored the effect of melt compounding a commercial grade of HDPE with organoclays of different precedence using EMAA as compatibilizing agent on the thermal behavior, barrier properties and biaxial impact response of composites. Morphology was examined by XRD and TEM. Crystalline structure was examined by DSC. Thermal behavior was evaluated by TGA. Barrier properties to low-molecular-weight penetrants were experimentally determined employing a gravimetric technique. Mechanical properties under impact conditions were evaluated by instrumented puncture tests. Intercalated nanocomposites were obtained. Throughout the thermal degradation of the nanocomposites in oxidant atmosphere a charring process of the PE, which is normally a non-char-forming polymer, was observed. The addition of OMMT improves barrier properties due to its contribution to tortuosity path and to the reduction of molecular mobility. Impact properties were only slightly reduced by nanocomposite formation. Results demonstrate that EMAA did not improve exfoliation, but it enhanced polymer–organoclay interactions giving rise to better thermal and permeation properties, without detriment of impact response.