A filter-and-fan approach to the job shop scheduling problem

The job shop scheduling problem (JSSP) is a notoriously difficult problem in combinatorial optimization. Extensive investigation has been devoted to developing efficient algorithms to find optimal or near-optimal solutions. This paper proposes a new heuristic algorithm for the JSSP that effectively combines the classical shifting bottleneck procedure (SBP) with a dynamic and adaptive neighborhood search procedure. Our new search method, based on a filter-and-fan (F&F) procedure, uses the SBP as a subroutine to generate a starting solution and to enhance the best schedules produced. The F&F approach is a local search procedure that generates compound moves by a strategically abbreviated form of tree search. Computational results carried out on a standard set of 43 benchmark problems show that our F&F algorithm performs more robustly and effectively than a number of leading metaheuristic algorithms and rivals the best of these algorithms.     

Evolutionary search for difficult problem instances to support the design of job shop dispatching rules

Dispatching rules are simple scheduling heuristics that are widely applied in industrial practice. Their popularity can be attributed to their ability to flexibly react to shop floor disruptions that are prevalent in many real-world manufacturing environments. However, it is a challenging and time-consuming task to design local, decentralised dispatching rules that result in a good global performance of a complex shop.An evolutionary algorithm is developed to generate job shop problem instances for which an examined dispatching rule fails to achieve a good solution due to a single suboptimal decision. These instances can be easily analysed to reveal limitations of that rule which helps with the design of better rules. The method is applied to a job shop problem from the literature, resulting in new best dispatching rules for the mean flow time measure.     

Solving the serial batching problem in job shop manufacturing systems

This paper addresses the serial batch scheduling problem embedded in a job shop environment to minimize makespan. Sequence dependent family setup times and a job availability assumption are also taken into account. In consideration of batching decisions, we propose a tabu search algorithm which consists of various neighborhood functions, multiple tabu lists and a sophisticated diversification structure. Computational experiments show that our algorithm outperforms a well-known tabu search approach which is developed for solving the traditional job shop problem. These results also confirm the benefits of batching.     

Scheduling multiple orders per job in a single machine to minimize total completion time

This paper deals with a single-machine scheduling problem with multiple orders per job (MOJ) considerations. Both lot processing machines and item processing machines are also examined. There are two primary decisions that must be made in the proposed problem: (1) how to group the orders together, and (2) how to schedule the jobs once they are formed. In order to obtain the optimal solution to a scheduling problem, these two decisions should be made simultaneously. The performance measure is the total completion time of all orders. Two mixed binary integer programming models are developed to optimally solve this problem. Also, two efficient heuristics are proposed for solving large-sized problems. Computational results are provided to demonstrate the efficiency of the models and the effectiveness of the heuristics.     

Feasible insertions in job shop scheduling,short cycles and stable sets

Insertion problems arise in scheduling when additional activities have to be inserted into a given schedule. This paper investigates insertion problems in a general disjunctive scheduling framework capturing a variety of job shop scheduling problems and insertion types. First, a class of scheduling problems is introduced, characterized by disjunctive graphs with the so-called short cycle property, and it is shown that in such problems, the feasible selections correspond to the stable sets of maximum cardinality in an associated conflict graph. Two types of insertion problems are then identified where the underlying disjunctive graph is through- or bi-connected. For these cases, it is shown that the short cycle property holds and the conflict graph is bipartite, allowing to derive a polyhedral characterization of all feasible insertions. An efficient method for deciding whether there exists a feasible insertion, and a lower and upper bound procedure for the minimum makespan insertion problem are developed. For bi-connected graphs, this procedure solves the insertion problem to optimality. The obtained results are applied to three extensions of the classical Job Shop, the Multi-Processor Task, Blocking and No-Wait Job Shop, and two types of insertions, job and block insertion.     

Approximative procedures for no-wait job shop scheduling

In this article we consider the no-wait job shop problem with makespan objective. Based on a decomposition of the problem into a sequencing and a timetabling problem, we propose two local search algorithms. Extensive computational tests in which the algorithms compare favorably to the best existing strategies are reported. Although not specifically designed for that purpose, our algorithms also outperform one of the best no-wait flow shop algorithms in literature.     

A hybrid genetic algorithm for the resource-constrained project scheduling problem

In this paper we propose a Hybrid Genetic Algorithm (HGA) for the Resource-Constrained Project Scheduling Problem (RCPSP). HGA introduces several changes in the GA paradigm: a crossover operator specific for the RCPSP; a local improvement operator that is applied to all generated schedules; a new way to select the parents to be combined; and a two-phase strategy by which the second phase re-starts the evolution from a neighbour’s population of the best schedule found in the first phase. The computational results show that HGA is a fast and high quality algorithm that outperforms all state-of-the-art algorithms for the RCPSP known by the authors of this paper for the instance sets j60 and j120. And that it is competitive with other state-of-the-art heuristics for the instance set j30.     

Parallel machines scheduling to minimize job tardiness and machine deteriorating cost with deteriorating jobs

This paper studies the parallel machines bi-criteria scheduling problem (PMBSP) in a deteriorating system. Sequencing and scheduling problems (SSP) have seldom considered the two phenomena concurrently. This paper discusses the parallel machines scheduling problem with the effects of machine and job deterioration. By the machine deterioration effect, we mean that each machine deteriorates at a different rate. This deterioration is considered in terms of cost which depends on the production rate, the machine’s operating characteristics and the kind of work done by each machine. Moreover, job processing times are increasing functions of their starting times and follow a simple linear deterioration. The objective functions are minimizing total tardiness and machine deteriorating cost. The problem of total tardiness on identical parallel machines is NP-hard, thus the problem with machine deteriorating cost as an additional term is also NP-hard. We propose the LP-metric method to show the importance of our proposed multi-objective problem. A metaheuristic algorithm is developed to locate optimal or near optimal solutions based on a Tabu search mechanism. Numerical examples are presented to show the efficiency of this model.     

A decomposition approach for the General Lotsizing and Scheduling Problem for Parallel production Lines

This paper presents a novel solution heuristic to the General Lotsizing and Scheduling Problem for Parallel production Lines (GLSPPL). The GLSPPL addresses the problem of simultaneously deciding about the sizes and schedules of production lots on parallel, heterogeneous production lines with respect to scarce capacity, sequence-dependent setup times and deterministic, dynamic demand of multiple products. Its objective is to minimize inventory holding, sequence-dependent setup and production costs. The new heuristic iteratively decomposes the multi-line problem into a series of single-line problems, which are easier to solve. Different approaches for decomposition and for the iteration between a modified multi-line master problem and the single-line subproblems are proposed. They are compared with an existing solution method for the GLSPPL by means of medium-sized and large practical problem instances from different types of industries. The new methods prove to be superior with respect to both solution quality and computation time.     

A note on a greedy heuristic for flow-shop makespan minimization with no machine idle-time

We study makespan minimization on an m machine flowshop. No idle time is allowed between consecutive operations on each machine. We introduce an efficient (O(n²)) greedy algorithm, which is shown numerically to perform better than a recently published heuristic.     

A robust optimization approach to wine grape harvesting scheduling

Optimization models are increasingly being used in agricultural planning. However, the inherent uncertainties present in agriculture make it difficult. In recent years, robust optimization has emerged as a methodology that allows dealing with uncertainty in optimization models, even when probabilistic knowledge of the phenomenon is incomplete. In this paper, we consider a wine grape harvesting scheduling optimization problem subject to several uncertainties, such as the actual productivity that can be achieved when harvesting. We study how effective robust optimization is solving this problem in practice. We develop alternative robust models and show results for some test problems obtained from actual wine industry problems.     

Using a family of critical ratio-based approaches to minimize the number of tardy jobs in the job shop with sequence dependent setup times

This paper addresses the job shop scheduling problem to minimize the number of tardy jobs, considering the sequence dependent setup time. This problem is taken as a sequencing problem, and a family of approaches with different levels of intricacy is proposed. The simplest form is a critical ratio-based dispatching rule, which leads to satisfactory solutions by taking into account the group information rather than only the individual information of jobs. Then, an enhanced approach consisting of an iterative schedule refining mechanism will be given. Its feature is to iteratively adjust the estimation of the remaining processing times of jobs in a dynamic and operation-specific manner. Finally, a genetic algorithm which takes the dispatching rule and the refining mechanism as the core is proposed. The performance of these approaches is carefully examined by a comprehensive experimental study.     

Multi-level lot sizing and job shop scheduling with compressible process times: A cutting plane approach

This paper proposes an integer linear programming formulation for a simultaneous lot sizing and scheduling problem in a job shop environment. Among others, one of our realistic assumptions is dealing with flexible machines which enable the production manager to change their working speeds. Then, a number of valid inequalities are developed based on problem structures. As the valid inequalities can help in reducing the non-optimal parts of the solution space, they are dealt with as some cutting planes. The proposed cutting planes are used to solve the problem in (i) cut-and-branch, and (ii) branch-and-cut approaches. The performance of each cutting plane is investigated with CPLEX 12.2 on a set of randomly-generated test data. Then, some performance criteria are identified and the proposed cutting planes are ranked by TOPSIS method.     

Dominance-based heuristics for one-machine total cost scheduling problems

We study the one-machine scheduling problem with release dates and we look at several objective functions including total (weighted) tardiness and total (weighted) completion time. We describe dominance rules for these criteria, as well as techniques for using these dominance rules to build heuristic solutions. We use them to improve certain well-known greedy heuristic algorithms from the literature. Finally, we introduce a Tabu Search method with a neighborhood based on our dominance rules. Experiments show the effectiveness of our techniques in obtaining very good solutions for all studied criteria.     

A disjunctive graph model and framework for constructing new train schedules

Train scheduling is a complex and time consuming task of vital importance in many countries. To create completely new train schedules that are more accurate and efficient than permitted by current techniques, a novel “hybrid” job shop approach is proposed and implemented in this paper. Unique characteristics of train scheduling are firstly incorporated into a disjunctive graph representation of the solution. Dedicated “stand-alone” constructive algorithms that utilise this representation are then developed. The modelling approach and the constructive algorithms are essential as they provide the basis for which meta-heuristics and other iterative refinement algorithms can be applied. A numerical investigation and case study is provided and demonstrates the viability of the modelling approach. Furthermore it is demonstrated that good quality solutions are provided with reasonable computational effort.     

A heuristic method to schedule training programs for Small and Medium Enterprises

During the life period of Small and Medium Enterprises (SMEs) in incubators they need some training programs to acquire the required knowledge in order to survive and succeed in the business environment. This paper presents a heuristic method based on an optimization model to schedule these programs at the most suitable times. Based on the proposed heuristic, each training program is implemented in a suitable time by considering the SMEs’ requirements and some other logical constraints. The proposed heuristic is described in detail, and its implementation is demonstrated via a real-life numerical example. The numerical results of the heuristic are compared with other methods.     

Production scheduling with supply and delivery considerations to minimize the makespan

In this paper we study a scheduling model that simultaneously considers production scheduling, material supply, and product delivery. One vehicle with limited loading capacity transports unprocessed jobs from the supplier’s warehouse to the factory in a fixed travelling time. Another capacitated vehicle travels between the factory and the customer to deliver finished jobs to the customer. The objective is to minimize the arrival time of the last delivered job to the customer. We show that the problem is NP-hard in the strong sense, and propose an O(n) time heuristic with a tight performance bound of 2. We identify some polynomially solvable cases of the problem, and develop heuristics with better performance bounds for some special cases of the problem. Computational results show that all the heuristics are effective in producing optimal or near-optimal solutions quickly.     

Generating asymptotically optimal broadcasting schedules to minimize average waiting time

The performance of a Video-on-Demand broadcasting scheme is commonly evaluated by the maximum waiting time encountered by the customer before viewing can start. This paper addresses the issue of minimizing the average waiting time. Recently, we proposed Harmonic Block Windows scheduling to specifically minimize the average waiting time for given bandwidth. Here, we present an efficient heuristic algorithm that generates asymptotically optimal Harmonic Block Windows schedules. Using simulation, we demonstrate that, as we increase the “block size”, the normalized average waiting time of these schedules approaches the theoretical minimum achievable by any “fixed start points” schedule.     

Genetic algorithms for supply-chain scheduling: A case study in the distribution of ready-mixed concrete

The coordination of just-in-time production and transportation in a network of partially independent facilities to guarantee timely delivery to distributed customers is one of the most challenging aspect of supply chain management. From a theoretical perspective, the timely production/distribution can be viewed as a hybrid combination of planning, scheduling and routing problems, each notoriously affected by nearly prohibitive combinatorial complexity. From a practical viewpoint, the problem calls for a trade-off between risks and profits. This paper focuses on the ready-mixed concrete delivery: in addition to the mentioned complexity, strict time-constraints forbid both earliness and lateness of the supply. After developing a detailed model of the considered problem, we propose a novel meta-heuristic approach based on a hybrid genetic algorithm combined with constructive heuristics. A detailed case study derived from industrial data is used to illustrate the potential of the proposed approach.