Chemorheological study of the curing kinetics of a phenolic resol resin gelled

The changes in the resin viscosity, conductivity, mass, and enthalpy during curing reactions have been studied to obtain kinetic parameters that allow modeling of the resin behavior throughout its industrial application. In this work, isothermal rheological tests of a phenolic resol resin were performed in order to study its complex viscosity during crosslinking reactions. Samples were prepared by a precuring treatment in a heated plate press to reach gel point of the resin. Rheological analyses of resol resin curing were carried out at five different temperatures (80-100 °C), and the kinetic models of Arrhenius and Kiuna were applied. The resol resin curing presented an activation energy of 72.1 kJ/mol according to the Arrhenius model. The Kiuna model was proposed to fit the non-linear evolution of the resin’s complex viscosity at the highest temperatures. This kinetic model was suitable for predicting the changes in the complex viscosity of the resol resin after its gelation, and the process activation energy obtained for the second order polynomial applied in this model was 88.1 kJ/mol. In addition, the profile for the degree of curing of resol resin was determined from measurements of the material’s elastic modulus.     

Kinetics of the degradation of polystyrene in supercritical acetone

The kinetic analysis of the degradation of polystyrene (PS) in supercritical acetone has been studied using the nonisothermal weight loss technique with heating rates of 3, 5 and 7 °C/min. The weight loss data according to degradation temperature have been analyzed using the integral method based on Arrhenius form to obtain the kinetic parameters such as apparent activation energy and overall reaction order. The kinetic parameters obtained from this work were also compared with those of the thermal degradation of PS in nitrogen atmosphere. From this work, it was found that the activation energies of PS degradation in supercritical acetone were 73.3-200.7 kJ/mol and lower than those of the thermal degradation in nitrogen atmosphere.     

Lifetime predictions for semi-crystalline cable insulation materials: I. Mechanical properties and oxygen consumption measurements on EPR materials

Long-term accelerated aging studies (up to 7 years of aging) were conducted on four typical EPR materials used as cable insulation in nuclear power plant safety applications with the goal of establishing lifetime estimates at typical aging conditions of ∼50 °C. The four materials showed slow to moderate changes in mechanical properties (tensile elongation) until just before failure where abrupt changes occurred (so-called “induction-time” behavior). Time-temperature superposition was applied to derive shift factors and probe for Arrhenius behavior. Three of the materials showed reasonable time-temperature superposition with the empirically derived shift factors yielding an approximate Arrhenius dependence on temperature. Since the elongation results for the fourth material could not be successfully superposed, consistency with Arrhenius assumptions was impossible. For this material the early part of the mechanical degradation appeared to have an Arrhenius activation energy E_a of ∼100 kJ/mol (24 kcal/mol) whereas the post-induction degradation data had an E_a of ∼128 kJ/mol. Oxygen consumption measurements were used to confirm the 100 kJ/mol E_a found from early-time elongation results and to show that the chemistry responsible before the induction time is likely to remain unchanged down to 50 °C. Reasonable extrapolations of the induction-time results indicated 50 °C lifetimes exceeding 300 years for all four materials.     

Synthesis of phenol-formaldehyde resol resins using organosolv pine lignins

Lignin was extracted from white pine sawdust by organosolv-extraction using hot-compressed ethanol-water co-solvent. The optimum conditions for extracting lignin from the pine sawdust were found to be at 180 °C with ethanol-water solvent (1:1 wt/wt), where the lignin yield attained ca. 26% with a purity of ca. 83%. The lignin under such conditions was oligomers with a broad molecular weights distribution: M_n of 537, M_w of 1150 and polydispersity of 2.14. Bio-based phenol-formaldehyde resol resins were synthesized using the resultant lignin as the replacement of petroleum-based phenol at varying ratios from 25 to 75 wt.% by condensation polymerization catalyzed by sodium hydroxide. Upon heating the lignin-phenol-formaldehyde resols could solidify with a main exothermic peak at around 150-175 °C, typical of the conventional phenolic resol resins, and a secondary peak at 135-145 °C, likely due to the exothermic reactions between the free formaldehyde with phenol or lignin to form methylophenols. The replacement of phenol with lignin at a large ratio deferred the curing process, and the introduction of lignin in the resin formula decreased the thermal stability of the resin, leading to a lowered decomposition temperature and a reduced amount of carbon residue at elevated temperatures. For practical applications, it is suggested that the replacement ratio of phenol with lignin be less than 50 wt.%. The thermal stability can however be improved by purifying the lignin feedstock before the resin synthesis.     

Determination of kinetic parameters and analytical pyrolysis of tobacco waste and sorghum bagasse

The thermal decomposition of tobacco waste and sorghum bagasse was investigated by non-isothermal thermogravimetric analyses, applying slow heating rates and well-defined conditions. The purpose of evaluating the decomposition was to estimate the kinetic parameters of the analyzed materials. Activation energies and Arrhenius exponential factors were inferred by different estimation methods: the classical methods of Ozawa and Starink and the independent parallel reactions model. The analytical pyrolysis was performed in a micro-pyrolyzer coupled to a gas chromatographer/mass spectrometer. Values of activation energy obtained with single step reaction models by the Ozawa method were: 103.94 kJ/mol for tobacco waste and 120.01 kJ/mol for sorghum bagasse, and by the Starink method - 135.95 kJ/mol for tobacco waste and 148.91 kJ/mol for sorghum bagasse. The independent parallel reaction model presented energy activation values of 39.7-272.0 kJ/mol for tobacco waste and 35.7-220.0 kJ/mol for sorghum bagasse. In analytical slow and fast pyrolysis of tobacco residue and sorghum bagasse, holocellulose and lignin-derived compounds were identified, as well as hydrocarbons and aromatic hydrocarbons. The kinetic behavior of the materials are presented and discussed. Our findings may be helpful in evaluating other types of lignocellulosic biomass.     

Isothermal and nonisothermal crystallization kinetics of novel odd-odd polyamide 9 11

A study on isothermal and nonisothermal crystallization kinetics of odd-odd polyamide 9 11 was carried out by differential scanning calorimetry (DSC). The equilibrium melting temperature of polyamide 9 11 was determined to be 199.1 °C. The Avrami equation was adopted to describe isothermal crystallization of polyamide 9 11. Nonisothermal crystallization was analyzed using both the Avrami relation modified by Jeziorny and the equation suggested by Mo. The isothermal and nonisothermal crystallization activation energies of polyamide 9 11 were determined to be −310.9 and −269.0 kJ/mol using the Arrhenius equation and the Kissinger method, respectively.     

Metastability of atomic ordering in lead-strontium nitrate solid solutions

A decrease in the anomalous birefringence of ostensibly cubic crystals of (Pb,Sr)(NO₃)₂ during annealing between 280-450 °C shows first-order reaction kinetics with Arrhenius-like temperature dependence. The activation energies associated with this process were 111(5) and 359(17) kJ/mol below 370 °C and above 400 °C, respectively. Such behavior agrees with theoretical predictions and confirms that the ordering of cations is the primary cause of the anomalous birefringence.     

酚醛树脂/蒙脱土纳米复合材料的制备及固化反应动力学研究

利用自制的有机蒙脱土 ,采用浇模固化成型法制备酚醛树脂 /六次甲基四胺 /蒙脱土纳米复合材料 ,并用XRD观察有机蒙脱土分别在热塑性和热固性酚醛树脂中复合行为 .研究发现 ,由于两种树脂的固化反应机理不同 ,热固性酚醛树脂与蒙脱土复合 ,可得插层型纳米复合材料 ;而采用热塑性酚醛树脂进行固化 ,则得到部分剥离的纳米复合材料 .通过DSC进一步研究热塑性酚醛树脂 /蒙脱土复合体系的固化反应动力学 .运用Kissinger ,Flynn Wall Ozawa ,Crane方法求出活化能和反应级数等动力学参数 .结果发现 ,加入蒙脱土使固化反应活化能下降 ,反应级数减小 ,从而有利于固化工艺的实现 ,便于纳米复合材料实际应用 .     

Effect of P/Si polymeric silsesquioxane and the monomer compound on thermal properties of epoxy nanocomposite

The unique polymeric silsesquioxane/4,4′-diglycidyether bisphenol A (DGEBA) epoxy nanocomposites have been prepared by sol-gel method. The structure of nanocomposites was characterized by attenuated total reflectance (ATR) and solid state ²⁹Si NMR. The characteristic intensity of trisubstituted (T) structure was higher than that of tetrasubstituted (Q) structure from solid state ²⁹Si NMR spectra of 3-isocyanatopropyltriethoxysilane (IPTS) modified epoxy. The activation energies of curing reaction of epoxy system and IPTS modified epoxy system are 28-66 kJ/mol and 57-75 kJ/mol, respectively, by Ozawa’s and Kissinger’s methods. The triethyoxysilane side chain of IPTS modified epoxy might interfere the curing reaction of epoxy/amine and increase the activation energy of curing. The thermal degradation of nanocomposites was investigated by Thermogravimetric analysis (TGA). The char yield of nanocomposites was proportional to the 2-(diphenylphosphino)ethyltriethoxysilane (DPPETES) moiety content at high temperature. A higher char content could inhibit thermal decomposition dramatically and enhance the thermal stability. Moreover, the nanocomposites possess high optical transparency.     

Thermal degradation kinetics of the biodegradable aliphatic polyester, poly(propylene succinate)

The preparation of the biodegradable aliphatic polyester poly(propylene succinate) (PPSu) using 1,3-propanediol and succinic acid is presented. Its synthesis was performed by two-stage melt polycondensation in a glass batch reactor. The polyester was characterized by gel permeation chromatography, ¹H NMR spectroscopy and differential scanning calorimetry (DSC). It has a number average molecular weight 6880 g/mol, peak temperature of melting at 44 °C for heating rate 20 °C/min and glass transition temperature at −36 °C. After melt quenching it can be made completely amorphous due to its low crystallization rate. According to thermogravimetric measurements, PPSu shows a very high thermal stability as its major decomposition rate is at 404 °C (heating rate 10 °C/min). This is very high compared with aliphatic polyesters and can be compared to the decomposition temperature of aromatic polyesters. TG and Differential TG (DTG) thermograms revealed that PPSu degradation takes place in two stages, the first being at low temperatures that corresponds to a very small mass loss of about 7%, the second at elevated temperatures being the main degradation stage. Both stages are attributed to different decomposition mechanisms as is verified from activation energy determined with isoconversional methods of Ozawa, Flyn, Wall and Friedman. The first mechanism that takes place at low temperatures is auto-catalysis with activation energy E = 157 kJ/mol while the second mechanism is a first-order reaction with E = 221 kJ/mol, as calculated by the fitting of experimental measurements.     

Thermodynamic and morphological analysis of eutectic formation of CBZ-l-Asp and l-PheOMe·HCl mixtures

The eutectic melting of a CBZ-l-Asp/l-PheOMe·HCl model mixture was investigated in kinetic, thermal, thermodynamic, rheological, and morphological aspects. From TX-phase diagrams, the eutectic composition was determined to be 0.55 M fraction of CBZ-l-Asp. The highest melting rate and the lowest apparent viscosity in the range of 55-75 °C were obtained at the eutectic composition. Using Arrhenius plots of melting rates and apparent viscosities, minimum activation energies in the range of 60-80 °C were obtained at the eutectic composition, whereas maximum values were attained below 60 °C. At the eutectic composition, the maximum heat of fusion, the lowest excess free energy, and the highest excess entropy values were observed by differential scanning calorimetry (DSC). A highly homogeneous morphology due to rearrangement of molecules was observed in the eutectic mixture via scanning electron microscopy and X-ray diffraction analysis. IR spectra revealed that hydrogen bonding in the mixture increases during eutectic melting.     

Hydrogen permeability of 2.5 μm palladium–silver membranes deposited on ceramic supports

The permeability of hydrogen selective Pd-based membranes was tested in different experimental conditions. The membranes were obtained by depositing palladium–silver films onto ceramic porous supports, with film composition of about 20 wt% of silver and thicknesses of about 2.5 μm. Their permeance was measured at 400 °C at total trans-membrane pressures between 0.2 and 6 bar, using pure feeds of H₂ and N₂, as well as H₂/N₂ and H₂/CO mixtures; the temperature dependence of permeability was investigated using pure H₂ feeds at 300, 400 and 500 °C. The membranes exhibit a very attractive behavior, maintaining a virtually infinite selectivity throughout the testing, with permeance values among the highest values reported in literature for similar membranes. Permeation of pure hydrogen accurately follows Sieverts’ law and confirms the presence of a chemisorption–dissociation–diffusion mechanism, characterised by the transport of atomic hydrogen through the Pd–Ag layer as the limiting step. In the case of H₂/N₂ mixtures, the high membrane permeance originates also significant concentration polarization phenomena resulting in apparent deviations from Sieverts’ behavior; the presence of CO in the feed may reduce hydrogen permeability even by 75%, although this effect is shown to be fully reversible after a subsequent air treatment at 400 °C. The temperature dependence of the membrane permeability is of Arrhenius type, with an activation energy of about 17 kJ/mol, that is, close to what is reported for Pd–Ag membranes following Sieverts’ behavior.     

Dechlorination of poly(vinyl chloride) by microwave irradiation I: A simple examination using a commercial microwave oven

Poly(vinyl chloride) (PVC) was decomposed by microwave (MW) irradiation (2.45 GHz) using a commercial MW oven. The efficiency of dielectric absorption was evaluated quantitatively from the rate of temperature increase on MW irradiation. The efficiency of dielectric heating increased at temperatures above the glass transition temperature (T_g). The decomposition on MW irradiation, monitored using the weight, depended on the initial (preheating) temperature of the sample before irradiation. The degradation time profile with various initial temperatures was shifted along the time axis and was successfully superimposed on a single curve. A pure PVC film was subjected to heating at a constant temperature from 230 °C to 310 °C, and the rate of weight decrease on heating was measured. The apparent activation energy was 84.4 kJ/mol for a single monomer unit.     

Viscoelastic and dielectric behaviour of thin films made from siloxane-containing poly(oxadiazole-imide)s

Siloxane-containing poly(oxadiazole-imide)s were prepared by polycondensation reaction of two aromatic diamino-oxadiazoles with a dianhydride containing tetramethylsiloxane moiety. Free-standing flexible films having good mechanical properties were made therefrom. The polyimides exhibited high thermal stability with initial decomposition temperature being above 440 °C and glass transition in the range of 165-183 °C. The dielectric constant values, measured at room temperature and in the frequency domain of 1 Hz-1 MHz, are in the range of 2.69-2.90, being significantly lower in comparison with that of Kapton HN® film, whose dielectric constant values ranged from 3.13 to 3.24. The dielectric loss values are low, in the same range with those of Kapton HN®. The dielectric spectroscopy data corroborated with the dynamo-mechanical analysis ones showed distinct sub-glass transitions for these polymers: γ relaxations with activation energies of 44 and 45 kJ/mol, and a β relaxation with an activation energy of 107 kJ/mol. The dielectric properties are discussed in comparison with those of Kapton HN® film measured under the same conditions.     

Effect of three boron flame retardants on thermal curing behavior of urea formaldehyde resin

The purpose of the study was to investigate the effects of three kinds of flame retardant (FR), boric acid, zinc borate, and borax on the thermal curing behavior of urea–formaldehyde (UF) resin. Both pH value and gel time were measured to study the curing characters of the UF resin with different loading levels of FR. In addition, differential thermal analysis was also used to obtain kinetic analyses parameter. The results showed that boric acid decreased pH value of UF resin, and reduced gel time of the UF resin. There are no significant changes of the UF resin curing characters with different loading levels of FR. The activation energies for curing reaction of UF resins in the presence of boric acid, zinc borate, and borax, were 84.37, 84.41, and 118.4 kJ/mol, respectively, higher than that of the control one (75.38 kJ/mol). All FRs showed adverse effect on the curing behavior of the UF resin.     

Investigation of thermal degradation mechanism of an aliphatic polyester using pyrolysis-gas chromatography-mass spectrometry and a kinetic study of the effect of the amount of polymerisation catalyst

The thermal degradation mechanism of the aliphatic biodegradable polyester poly(propylene succinate) (PPSu) and the effect of the polymerisation catalyst (tetrabutyl titanate, TBT) were studied using pyrolysis-gas chromatography-mass spectrometry (Py-GC-MS) and TGA analysis. It is found from mass ions detection, that the decomposition takes place, mainly, through β-hydrogen bond scission and secondarily by α-hydrogen bond scission. At low pyrolysis temperatures (360 and 385 °C) gases as well as succinic anhydride, succinic acid and propanoic acid are mainly produced while allyl and diallyl succinates are formed in smaller quantities. At high temperatures (450 °C) the behaviour is inverted. Using the isoconversional methods of Ozawa and Friedman it is founded that PPSu degrades by two consecutive mechanisms. According to this analysis the first mechanism that takes place at low temperatures is autocatalysis with an activation energy of about E = 110-120 kJ/mol. The second mechanism is a first-order reaction with E of 220 kJ/mol, and corresponds to the extended β- and α-hydrogen bond scissions. These activation energies are slightly dependent on the catalyst amount and are shifted towards lower values with an increase of TBT content from 3 × 10⁻⁴ to 3 × 10⁻¹ mol TBT/mol succinic acid (SA).     

Studies on the synthesis and curing of epoxidized novolac vinyl ester resin from renewable resource material

Cardanol-based epoxidized novolac vinyl ester resin (CNEVER) was synthesized by reacting cardanol-based epoxidized novolac (CNE) resin and methacrylic acid (MA) (CNE:MA molar ratio 1:0.9) in presence of triphenylphosphine as catalyst at 90 °C. The CNE resin was prepared by the reaction of cardanol-based novolac-type phenolic (CFN) resin and epichlorohydrin, in basic medium, at 120 °C. The CFN resin was synthesized by reacting cardanol (C) and formaldehyde (F) (C/F ratio = 1:0.7) with p-toluene sulphonic acid (PTSA) as catalyst (0.5 wt.%) at 120 °C for 7 h. The resin products were analyzed by Fourier-transform infra-red (FTIR) and nuclear magnetic resonance (NMR) spectroscopic analysis. The number-average molecular weight of the prepared CNEVER was found to be 859 gmol⁻¹ as determined by gel permeation chromatographic (GPC) analysis. The resin was cured by using the mixture of resin, benzoyl peroxide, and styrene at 120 °C. The CNEVER resin was found to be cured in 60 min at 120 °C. Differential scanning calorimetric (DSC) technique was used to investigate the curing behaviour. Single step mass loss in dynamic thermogravimetric (TG) trace of CNEVER was observed. Thermal stability of the vinyl ester sample containing 40 wt.% styrene was the highest amongst all other prepared systems.     

Phenylethynylnaphthalic endcapped imide oligomers with reduced cure temperatures

A series of 4-(2-phenylethynyl)-1,8-naphthalic anhydride (PENA) endcapped imide oligomers with different chemical backbones and calculated number average molecular weights (Calc’d M_n) were successfully synthesized and characterized. The PENA-endcapped imide oligomers were mixtures of mono- and double-endcapped imide oligomers with polymerization degree (P_n) of 1-5 and number average molecular weights (M_n) of 2515-3851 g/mol. determined by GPC. Study on effect of chemical structures on the curing behaviors of two model compounds: PENA-m based on PENA and PEPA-m derived from 4-phenylethynylphthalic anhydride (PEPA) revealed that PENA-m showed the cure temperature of 50 °C lower than PEPA-m and the activity energy of thermal curing reaction for PENA-m was also lower than that of PEPA-m. The PENA-endcapped imide oligomers could be melt at temperatures of >250 °C with the minimum melt viscosity of 1.2-230 Pa s at 275-301 °C and the widen melt processing windows, along with 10-40 °C lower cure temperature than the PEPA-endcapped analogue.The PENA-endcapped imide oligomers could be thermally cured at 350 °C/1 h to afford the thermally cured polyimides with good combined thermal and mechanical properties including T_g of 344-397 °C (DMA), T_d of 443-513 °C, tensile strength of as high as 54.7 MPa, flexural strength of as high as 126.1 MPa and modulus of as high as 2.3 GPa, respectively.