SYNTHESIS AND CHARACTERIZATION OF ORGANOMONTMORILLONITE AND POLYAMIDE 66/MONTMORILLONITE NANOCOMPOSITES

The montmorillonites (MMTs), layered, smectite-type silicates, were premodified by two different methods priorto the polymer melt intercalation. In one case MMTs were modified with cetyltrimethylammonium bromide (CTAB), andtermed as organomontmorillonites (OMMTs); in the other case MMTs were modified by nylon, and the products were calledmodified montmorillonites (MMMTs). The effects of CTAB and nylon on the MMTs were investigated by using TG andWAXD. The results show that interlayer spacings of CTAN and nylon modified MMTs are larger than that of sodium MMTs.Then, polyamide 66 (PA 66)/MMT nanocomposites were obtained through the method of melt intercalation of polymers. Thenanocomposites were characterized by WAXD, TEM and Molau experiments. The results indicate that the MMTs dispersehomogeneously in the PA 66 matrix. The mechanical properties of nanocomposites, such as tensile properties and flexuralproperties, were also measured and show a tendency to increase with increase of MMT content and reach the maximumvalues at 5phr MMT content. The heat distortion temperature (HDT) of the nanocomposites (7 phr) is about 32 K higher thanthat of pure PA 66.     

Preparation and characterization of nylon 66/montmorillonite nanocomposites with co-treated montmorillonites

In this paper, a new type of organophilic montmorillonites, co-treated by octadecylammonium and aminoundecanoic acid, were synthesized and applied to prepare nylon 66/montmorillonite nanocomposites via melt compounding in a twin extruder. WAXD and TEM characterization indicate that a disordered structure was derived and the montmorillonite platelets dispersed in nanoscale in the nylon 66 matrix. The nanocomposites with co-treated montmorillonite display comparatively higher strength and modulus compared to nylon 66 matrix.     

Preparation of poly(propylene carbonate)/organo-vermiculite nanocomposites via direct melt intercalation

Intercalated nanocomposites comprised of poly(propylene carbonate) (PPC) and organo-vermiculite (OVMT) was first prepared via direct melt compounding of the alkali-vermiculite intercalated host with PPC in a twin rotary mixer. The dispersion and morphologies of OVMT within PPC were investigated by X-ray diffraction and transmission electron microscopic techniques. The results revealed the formation of intercalated-exfoliated vermiculite sheets in the PPC matrix. Because of the thermally sensitive nature of PPC, thermal degradation occurred during the melt compounding. The degradation led to a deterioration of the mechanical properties of the nanocomposites. Tensile test showed that the yield strength and modulus of the nanocomposites decrease with increasing vermiculite content. The degradation mechanism was discussed according to the results of GPC and TGA measurements.     

熔体插层制备尼龙6/蒙脱土纳米复合材料的性能表征

通过熔体插层成功地制备了尼龙６／蒙脱土纳米复合材料，测试了力学性能、耐热性能和耐溶剂性．通过ＴＥＭ、ＷＡＸＤ、ＤＳＣ等手段，研究了结构与结晶行为，并与插层聚合的尼龙６／蒙脱土纳米复合材料进行了对比．实验表明通过熔体插层可使尼龙６基体插层于蒙脱土中，所得到的复合物的性能较尼龙６有很大提高，且与插层聚合的尼龙６／蒙脱土纳米复合材料的性能相当．     

Polyimide/montmorillonite nanocomposites with photolithographic properties

Polyimide/montmorillonite nanocomposites with photolithographic properties (PSPI/MMT) were prepared by in situ polymerization using an intrinsic photosensitive polyimide (PSPI) based on 4,4^′-diamino-3,3^′-dimethyldiphenylmethane (MMDA) and benzophenone-3,3^′,4,4^′-tetracarboxylic dianhydride (BTDA). XRD, TEM were used to obtain the information on morphological structure of PSPI/MMT nanocomposites. The exfoliated structure was obtained in the MMT content range studied. Satisfactory photolithographic patterns were obtained when the MMT content was below 2 wt.%. Universal tester, TGA, DSC were applied to characterize the mechanical and thermal properties of the nanocomposites. The introduction of MMT led to increase in tensile strength to the PSPI matrix while the elongation at break was not obviously effected. The introduction of MMT also resulted in improved thermal stability, marked decrease in coefficient of thermal expansion, decrease in solvent uptake, slight increase in glass transition temperature and increase in modulus.     

Nanocomposites based on a polyamide 6/maleated styrene-butylene-co-ethylene-styrene blend: Effects of clay loading on morphology and mechanical properties

The addition of up to 6% of an OMMT to a 70/30 polyamide 6 (PA6)/maleated styrene-ethylene/butylene-styrene (mSEBS) blend led to ternary compounds where the rigidifying effect of the clay and the toughening effect of the rubber came together. In fact, in the 70/30 blend with 3% OMMT supertough behaviour was accomplished with a modulus increase of 44% with respect to the pure PA6 matrix. When the changes in morphology of the dispersed rubber phase in presence of OMMT are discussed, the slight decrease in viscosity upon clay addition does not explain the increase in rubber particle size that indicates a decrease in the compatibilization level. Interactions between the surfactant of the OMMT and the maleic anhydride groups of modified rubber are proposed as the reason for the decrease in compatibility. The maximum impact strength attained is rather independent of the clay content and the testing temperature. The increase in modulus of the blend upon clay addition was similar to that observed for the pure PA6 matrix, while maintaining the ductile nature in the ternary PN’s, which is not always present in PA6/OMMT binary materials.     

尼龙6/蒙脱土纳米复合材料的等温结晶动力学研究

用ＤＳＣ法研究了熔体插层制备的尼龙６／蒙脱土纳米复合材料的等温结晶行为．结果表明,加入少量的蒙脱土可明显提高尼龙６的结晶速率,降低球晶径向生长的单位面积表面自由能．从Ａｖｒａｍｉ方程和Ｈｏｆｍａｎ理论出发,得出蒙脱土纳米粒子的存在可明显改变尼龙６的结晶行为     

Effect of montmorillonite treatment on the thermal stability of poly(vinyl chloride) nanocomposites

The aim of this research was to study the effect of different intercalants on the thermal degradation/dehydrochlorination of poly(vinyl chloride) (PVC). PVC nanocomposites were prepared containing 2 phr of montmorillonite clay. The montmorillonite was treated with different organic intercalants and analysed by thermogravimetric analysis and X-ray diffraction. All intercalants were found to intercalate the clay. The nanocomposites were prepared on a two-roll mill and pressed into 0.7 mm thick plates. The degradation was analysed by yellowness index, Congo red test and UV–visible spectroscopy. All cationic intercalants were found to accelerate the dehydrochlorination of PVC whereas the non-ionic did not affect thermal degradation. On the other hand, some non-ionic intercalants showed poor dispersion.     

Structure and properties of nanocomposites with a poly(trimethylene terephthalate) matrix

Poly(trimethylene terephthalate) (PTT), and three organically modified montmorillonites were mixed in the melt state obtaining widely dispersed nanocomposites. The parameters varied in this study were the type and amount of the organic modification and the clay content. A higher polarity of the surfactant made intercalation easier, but neither the nature (included polarity) nor the amount of surfactant influenced the dispersion level. The latter was shown directly by TEM and indirectly by the values of the modulus of elasticity. Upon mixing, a maximum interlayer distance was observed regardless of the initial interlayer distance and the nature and amount of the organoclay used. This finding was also observed in other matrices but does not appear to be a general rule. The decrease in the break properties is mainly attributed to the clay addition and the increases in the modulus of elasticity were large, in agreement with the high degree of dispersion obtained.     

Influence of four different types of organophilic clay on the morphology and thermal properties of polystyrene/clay nanocomposites prepared by using the γ-ray irradiation technique

Polystyrene (PS)/clay nanocomposites were successfully prepared by the γ-ray irradiation technique. Four different types of organophilic clays were used: three of the four contained a reactive group, while the other did not. Exfoliated PS/clay nanocomposites can be obtained by using reactive organophilic clay and intercalated PS/nanocomposites can be formed by using non-reactive ones, which was confirmed by X-ray diffraction (XRD) and by transmission electron microscopy (TEM). In the formation of exfoliated PS/nanocomposites, the effect of the double bond of the clay-intercalated agents is much more important than the alkyl chain length. The enhanced thermal properties of PS/nanocomposites were characterized by thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). In particular, the enhancement of the thermal properties of PS/nanocomposites made using the reactive organophilic clay was much higher than that of the thermal properties of PS/nanocomposites incorporating non-reactive clay.     

Comparative analysis of nanocomposites based on polypropylene and different montmorillonites

Nanocomposites of polypropylene (PP) were prepared by melt mixing using maleic anhydride modified polypropylene (PPg) and different organophilic montmorillonites (OMMT). The selected organo-modified clays differ in their initial particle size, amount and type of surfactant and/or their cation-exchange capacity. All composites have 80, 15 and 5 wt% of PP, PPg and OMMT, respectively. The materials were characterized using TGA, XRD, SEM and rotational rheometry. Cloisite 15A, Cloisite 93A, Nanomer I44 and a bentonite modified with octadecylammonium (B18) display intercalation and exfoliation after mixing and annealing and produce nanocomposites with different degrees of ‘solid-like’ rheological behavior. The composites based in Cloisite 15A and Nanomer I44, which use the same intercalant, show very similar phase structure and rheological response, regardless of the origin and initial characteristics of the clays. These nanocomposites are the most affected by the thermal history during rheological characterization in the molten state. On the other hand, Cloisite 10A and Cloisite 30B display collapse of the silicate layers after compounding with no evidence of exfoliation.     

Study of the morphology and properties of melt-mixed polycarbonate-POSS nanocomposites

In this work, the morphology and thermo-mechanical behaviour of nanocomposites formed by a polycarbonate (PC) matrix and polyhedral oligomeric silsesquioxane with phenethyl substituents (Ph-POSS) have been studied. The Ph-POSS nanocages were added to the PC by direct melt blending at loadings between 0% and 15 wt%. Good dispersion was achieved up to 5 wt% of nanofiller. At higher loadings micron-sized aggregates were observed in the nanocomposites by scanning and transmission electron microscopy. Increasing of Ph-POSS content lead to phase separation, agglomeration and low values on the final properties. The DSC and DMA analyses showed that increasing the amount of nanocages caused a continuous decrease on the composite’s T_g. Although little increments on the polycarbonate decomposition temperature were found, the presence of Ph-POSS did not improve significantly the thermal stability. Under nitrogen atmosphere the degradation mechanism of PC was not affected by the POSS. The residual weights obtained under oxygen atmosphere were in agreement with the theoretical weights of the Ph-POSS added. With respect to the nanocomposites mechanical properties the most remarkable trend was an improvement on the composite’s yield stress having the maximum at 5 wt% of nanofiller. Higher amounts of Ph-POSS lead to a decrease on the yield stress, finding even lower values than the one corresponding to the neat matrix. This behaviour has been attributed to the presence of large POSS agglomerates with low adhesion to the polymer matrix. A continuous decrease on the strain at break was also observed, reflecting the brittle character of the formed composites.     

Preparation and characterization of PE and PE-g-MAH/montmorillonite nanocomposites

Polyethylene (PE) was chemically modified with grafting maleic anhydride (MAH) monomer on its backbone at first. Then the melt-direct intercalation method was employed to prepare two kinds of nanocomposites, polyethylene (PE)/organic montmorillonite (Org-MMT) and maleic anhydride grafted polyethylene (PE-g-MAH)/Org-MMT nanocomposites. X-ray diffractometery (XRD) was used to investigate the intercalation effect and transmission electron microscopy (TEM) to observe the dispersion of Org-MMT interlayers in matrixes. The results show that an intercalated structure would be acquired on mixing the PE and Org-MMT; and an almost exfoliated system would be obtained by mixing the PE-g-MAH and Org-MMT. Moreover, further measurements via thermogravimetric (TGA) and differential scanning calorimetry (DSC) showed that both of the nanocomposites had a higher thermal decomposition temperature and a higher crystallization temperature when compared to the original matrix. At the same time, the thermal and crystal properties for the PE-g-MAH prepared in this experiment are also discussed.     

Structural design of imidazolium and its application in PP/montmorillonite nanocomposites

Four kinds of imidazolium surfactants with high thermal stability were designed and synthesized accordingly. The structures of these surfactants were characterized by ¹H NMR spectra. The TGA results indicated that the thermal stabilities of these surfactants with saturated alkyl groups were relatively high and the initial decomposition temperatures at 5% weight loss (T_0.05) were higher than 250 °C. Imidazolium(O) modified montmorillonite (MMT) was prepared by cation exchange. TGA results showed that the OMMT showed obviously higher thermal stability than the surfactants themselves and the T_0.05 values of OMMT were higher than 330 °C. The dihexadecane imidazolium (DHI) with two long tails has the ability to enlarge the interlayer spacing to a bigger degree compared with other imidazolium surfactants with only one long tail. Polypropylene(PP)/OMMT nanocomposites were prepared by solution blending and the effects of these surfactants with different structures on the silicate layer dispersion in PP matrix were measured.     

Polyethylene and polypropylene nanocomposites based upon an oligomerically modified clay

Montmorillonite clay was modified with an oligomeric surfactant, which was then melt blended with polyethylene and polypropylene in a Brabender mixer. The morphology was characterized by X-ray diffraction and transmission electron microscopy, while thermal stability was evaluated from thermogravimetric analysis and the fire properties by cone calorimetry. The nanocomposites are best described as mixed immiscible/intercalated/delaminated systems and the reduction in peak heat release rate is about 40% at 5% inorganic clay loading.     

Preparation and characterization of poly(propylene carbonate)/montmorillonite nanocomposites by solution intercalation

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability and low glass transition temperatures (T_g) have limited its applications. To improve the thermal properties of PPC, organophilic montmorillonite (OMMT) was mixed with PPC by a solution intercalation method to produce nanocomposites. An intercalated-and-flocculated structure of PPC/OMMT nanocomposites was confirmed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The thermal and mechanical properties of PPC/OMMT nanocomposites were investigated by thermal gravimetric analysis (TGA), differential scanning calorimetric (DSC), and electronic tensile tester. Due to the nanometer-sized dispersion of layered silicate in polymer matrix, PPC/OMMT nanocomposites exhibit improved thermal and mechanical properties than pure PPC. When the OMMT content is 4 wt%, the PPC/OMMT nanocomposite shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC.     

A novel method for preparation of exfoliated UV-curable polymer/clay nanocomposites

The half adduct of isophorone diisocyanate and 2-hydroxyethyl acrylate (IPDI-HEA), as a reactive organic modifier, was used to functionalize Na-montmorillonite (Na-MMT) clay. Unlike the electronic interaction in the conventional cation-exchange method, the driving force for the organic modification came from the chemical reaction between IPDI-HEA and framework hydroxyl groups on the surface of clay. With high degree of organic modification (48%), the d-spacing of clay layer was greatly enlarged to 3.32 nm, and the clay became more organophilic. After in situ photopolymerization among the IPDI-HEA grafted MMT clay, monomers and oligomers, the exfoliated polymer/clay nanocomposites were obtained. X-ray diffraction and transmission electron microscopy were used to detect the structure and morphology of the clay dispersed in the polymer matrix. Compared with the pure polymer materials, the exfoliated polymer/clay nanocomposites exhibited enhancements in mechanical and thermal properties.     

Flammability, structure and mechanical properties of PP/OMMT nanocomposites

Polypropylene/organoclay (PP/OMMT) nanocomposites were prepared in a twin-screw corotating extruder using two methods. The first method was the dilution of commercial (PP/50% Nanofil SE3000) masterbatch in PP (or PP with commercial flame retardant). The second method consists of two stages was the extrusion of maleic anhydride grafted polypropylene (PP-g-MAH) with commercially available organobentonite masterbatch in first stage and dilution of the masterbatch in PP (or PP with commercial flame retardant) in second stage. XRD results showed no intercalation in composites obtained from commercial masterbatch without compatibilizer and semi - delamination for compatibilized systems. Tensile tests revealed that nanocomposites with 5% of organoclay have a slightly higher tensile modulus and tensile strength than pristine PP, however addition of the commercial flame retardant (FR) reduces mechanical parameters to roughly the level of those for neat PP. PP/OMMT composites have approx. 25% higher oxygen index than pristine PP, and this changes slightly after the addition of FR. The cone calorimeter tests showed a decrease of a heat release rate (HRR) and a mass loss rate (MLR) after the addition of FR.     

Shear-induced crystallization of isotactic polypropylene based nanocomposites with montmorillonite

Shear-induced isothermal crystallization in iPP based nanocomposites with organo-modified montmorillonite was followed by light depolarization technique. Prior to the crystallization, samples were sheared at 1 or 2 s⁻¹ for 10 s in a plate-plate system at crystallization temperature of 136 °C. Structure of the solidified specimens was investigated by light microscopy and electron microscopy, X-ray techniques and IR spectroscopy. Strong enhancement of the nucleation and crystallization after shearing was observed in the compatibilized nanocomposites with the clay. Clay exfoliation was found to accelerate strongly the shear-induced nucleation and overall crystallization. However, the sheared samples exhibited only weak orientation of α crystals with (0 4 0) crystallographic planes parallel to shearing direction that resulted probably from a small population of oriented crystals that formed due to shear-induced orientation of iPP chains and served as nuclei for further nearly isotropic growth.     

Effects of production parameters on the structure of resol type phenolic resin/layered silicate nanocomposites

Polymer/layered silicate nanocomposites belong to one of the most promising group of materials of the past few decades and most probably for the near future. Following the pioneering works of Toyota Research Group in the 1980s, the interest on these materials increased rapidly and research is now being carried out world wide, using all kinds of polymers as base material.In this present study, the aim was to investigate the effects of several different production parameters; on the morphology of resol type phenol formaldehyde based layered silicate nanocomposites produced by mixing and casting. For this purpose; two different liquid resol type phenolic resins (PF76 and PF76TD), two different curing methods (heat cure route and acid cure route), two different montmorillonite clays (unmodified Cloisite Na+ and modified Rheospan), two different clay sources (Wyoming-USA and Tokat-Turkey), and five different clay amounts (0.5%, 1%, 1.5%, 3%, 10%) were used.XRD, SEM, TEM analyses and mechanical tests indicated that resol type phenolic resins lead to better structures when they were modified with ethylene glycol and cured by the use of an acidic curing agent. It was also observed that use of modified clay with no more than 1.5 wt% in the phenolic matrix lead to certain degree of exfoliation consequently better structure and higher mechanical performance.