Synthesis, characterization, thermal properties and flame retardancy of a novel nonflammable phosphazene-based epoxy resin

Hexakis(4-hydroxyphenoxy)-cyclotriphosphazene (PN-OH) was synthesized through nucleophilic substitution of the chloride atoms of hexachlorocyclotriphosphazene and reduction of the aldehyde groups, and its chemical structure was characterized by elemental analysis, ¹H and ³¹P NMR, and Fourier transform infrared (FTIR) spectroscopy. A new phosphazene-based epoxy resin (PN-EP) was successfully synthesized through the reaction between diglycidyl ether of bisphenol-A (DGEBA) and PN-OH, and its chemical structure was confirmed by FTIR and gel permeation chromatography. Four PN-EP thermosets were obtained by curing with 4,4′-diaminodiphenylmethane (DDM), dicyandiamide (DICY), novolak and pyromellitic dianhydride (PMDA). The reactivity of PN-EP with the four curing agents presents an increase in the order of DDM, PMDA, novolak and DICY. An investigation on their thermal properties shows that the PN-EP thermosets achieve higher glass-transition and decomposition temperatures in comparison with the corresponding DGEBA ones while their char yields increase significantly. The PN-EP thermosets also exhibit excellent flame retardancy. The thermosets with novolak, DICY and PMDA achieve the LOI values above 30 and flammability rating of UL94 V-0, whereas the one with DDM reaches the V-1 rating. The nonflammable halogen-free epoxy resin synthesized in this study has potential applications in electric and electronic fields in consideration of the environment and human health.     

Synthesis, characterization and properties of novel thermally stable poly(urethane-oxazolidone) elastomers

Oxazolidone-incorporated polyurethane elastomers based on hydroxyl terminated polycaprolactone, were synthesized and characterized. Reaction of epoxy-terminated polyurethane with isocyanate librated from a blocked polyisocyanate was the strategy followed. The reaction condition was optimized through preparation of model oxazolidones. Epoxy-terminated polyurethanes were prepared from reaction of glycidol with NCO-terminated polyurethane prepolymers and curing agent was synthesized from the reaction of trimethylol propane, toluene diisocyanate and N-methyl-aniline. Incorporation of heterocyclic oxazolidone groups into the polyurethane backbone caused improvements in thermal and mechanical properties. Investigation of structure-property relationship for prepared elastomers showed that the main determining factors for observed properties were crosslink density, crystallinity and content of oxazolidone rings.     

Preparation and properties of high performance bismaleimide resins based on 1,3,4-oxadiazole-containing monomers

In research towards high performance polymeric materials, two novel series of bismaleimide (BMI) resins based on 1,3,4-oxadiazole-containing monomers have been designed and prepared by the copolymeriziation reaction of 5-tert-butyl-1,3-bis[5-(4-maleimidophenyl)-1,3,4-oxadiazole-2-yl]benzene (Buoxd) or 4,4′-bis[5-(4-maleimidophenyl)-1,3,4-oxadiazole-2-yl]diphenyldimethylsilane (Sioxd) and 4,4′-bismaleimidodiphenylmethane (BMDM) in different feed ratios. The structures, thermal and dynamic mechanical properties of all the resulting BMI resins were carefully characterized by a combination of methods such as IR, DSC, TGA and DMA. Investigation of the copolymerization process has shown that with an increase of the weight ratio of Buoxd or Sioxd, melting transition temperature (T_m) of BMI monomer mixtures decreased and the exothermic polymerization temperature (T_p) increased. For all BMI monomer mixtures, a rapid polymerization process was observed in the early stage, as shown by the IR investigations. No glass transition was observed for the resulting BMI resins in the temperature range from 50 °C to 350 °C, indicating the formation of highly cross-linking networks. The initial thermal decomposition temperatures (T_d) of the BMI resins were in the range of 477-493 °C in nitrogen and 442-463 °C in the air. Dynamic mechanical analysis (DMA) of the composites made of the BMI resins and glass cloth showed high bending modulus not only at room temperature (E′, 1.9-5.3 GPa) but also at high temperature, e.g., 400 °C (E′, 1.7-4.4 GPa).     

Synthesis, characterization and properties of a novel fluorinated polyurethane

A novel fluorinated polyurethane (FPU) was prepared by fluorinated polyether glycol (PTMG-g-HFP) as a soft segment, 1,6-hexamethylene diisocyanate (HDI) or toluene diisocyanate (TDI) as a hard segment and 1,4-butanodiol (BDO) as a chain extender. Fourier transform infrared spectroscopy (FTIR), ¹H NMR, ¹³C NMR and gel permeation chromatography (GPC) were used to characterize the structure of the fluorinated polyurethane. The thermal stabilities of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were studied by thermogravimetric analysis (TGA). X-ray photoelectron spectroscopy (XPS) analysis at two different sampling depths for the fluorinated polyurethane was used to investigate the surface compositions of FPU. And the mechanical properties of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were also measured. Chemical resistance of polyurethane films was estimated through spot tests with different solvents. The results showed that FPU had high thermal stability, strain-hardening property and good chemical resistance. The XPS measurements showed the fluorine enrichment on the surface of FPU.     

Fluorene-bridged polyphenylquinoxalines with high solubility and good thermal stability: Synthesis and properties

<正>A novel fluorene-bridged tetraketone monomer,9,9-bis[(4-benzilyloxy)phenyl]fluorene(FLTK) was synthesized and characterized.The tetraketone was polymerized with various aromatic tetraamines to afford a series of polyphenylquinoxalines(PPQs).The obtained polymers were found to be soluble in common organic solvents such as N-methyl-2-pyrrolidone(NMP),chloroform and m-cresol.Flexible and tough PPQ films obtained by spin-casting their NMP solutions exhibited tensile strengths higher than 60 MPa.The films also demonstrated good thermal stability up to 500℃in nitrogen and glass transition temperatures higher than 280℃.In addition,the PPQ films exhibited good hydrolytic stability. High surface and volume resistivity retentions were achieved for the films after immersion or boiling in water for 24 h.     

Synthesis and properties of phthalonitrile-terminated oligomeric poly(ether imide)s containing phthalazinone moiety

Three novel series of soluble and curable phthalonitrile-terminated oligomeric poly(ether imide)s containing phthalazinone moiety were synthesized from an excess amount of three dianhydrides and phthalazinone-based diamine, followed by reacting with 4-(3-aminophenoxy)phthalonitrile (APPh) in a two-step, one-pot reaction, respectively. The phthalonitrile oligomers containing phthalazinone moiety were cured in the presence of 4,4′-diaminodiphenylsulfone (DDS). The oligomers and the crosslinked polymers were characterized by DSC, FT-IR and elemental analysis. These phthalonitrile oligomers containing phthalazinone groups were found to be soluble in some aprotic solvents, such as chloroform, pyridine, m-cresol and N-methyl-2-pyrrolidone (NMP). The crosslinked polymers were insoluble in all solvents. The thermal properties of the oligomers and the crosslinked polymers were evaluated using DSC and TGA analysis. The phthalonitrile oligomers showed high glass transition temperatures (T_gs) in the range of 214-256 °C and high decomposition temperatures with 10% weight loss (T_d10%) ranging from 523 to 553 °C. The crosslinked polymers showed excellent thermal stability with the 10% weight loss temperatures ranging from 543 to 595 °C, but did not exhibit a glass transition temperature upon heating to 350 °C.     

Regularly alternating poly(amideimide)s containing pendent pentadecyl chains: Synthesis and characterization

Two new aromatic diamines containing preformed amide linkages, viz., N,N′-(4-pentadecyl-1,3-phenylene)bis(4-aminobenzamide) I and N,N′-(4-pentadecyl-1,3-phenylene)bis(3-aminobenzamide) II, were synthesized by reaction of 4-pentadecylbenzene-1,3-diamine with 4-nitrobenzoylchloride and 3-nitrobenzoylchloride, followed by reduction of the respective dinitro derivatives. A series of new poly(amideimide)s was synthesized by polycondensation of I and II with four commercially available aromatic dianhydrides, viz., pyromellitic dianhydride (PMDA), 4,4′-biphenyltetracarboxylic dianhydride (BPDA), 4,4′-oxydiphthalic anhydride (ODPA), and 4,4′-(hexafluoroisopropylidene)diphthalic anhydride (6-FDA) in N,N-dimethylacetamide (DMAc) employing conventional two step method via poly(amic acid) intermediate followed by thermal imidization. Reference poly(amideimide)s were synthesized by polycondensation of N,N′-(1,3-phenylene)bis(4-aminobenzamide) and N,N′-(1,3-phenylene)bis(3-aminobenzamide) with the same aromatic dianhydrides. Inherent viscosities of poly(amideimide)s containing pendent pentadecyl chains were in the range 0.37-1.23 dL/g in N,N-dimethylacetamide at 30 ± 0.1 °C indicating the formation of medium to high molecular weight polymers. The poly(amideimide)s containing pendent pentadecyl chains were found to be soluble in N,N-dimethylacetamide, N,N-dimethylformamide, 1-methyl-2-pyrrolidinone and pyridine and could be cast into transparent, flexible and tough films from their N,N-dimethylacetamide solution. Wide angle X-ray diffraction patterns exhibited broad halo indicating that the polymers were essentially amorphous in nature. X-ray diffractograms also displayed sharp reflection in the small angle region (2θ ≈ 3°) for poly(amideimide)s containing pentadecyl chains indicating the formation of layered structure arising from packing of flexible pentadecyl chains. The glass transition temperatures observed for reference poly(amideimide)s were in the range 331-275 °C and those for poly(amideimide)s containing pendent pentadecyl chains were in the range 185-286 °C indicating a large drop in T_g owing to the “internal plasticization” effect of pentadecyl chains. The temperature at 10% weight loss (T₁₀), determined by TGA in nitrogen atmosphere, were in the range 460-480 °C indicating their good thermal stability.     

Synthesis and characterization of new cardo poly(bisbenzoxazole)s containing fluorenylidene unit

A series of poly(bisbenzoxazole)s (PBOs V) containing fluorenylidene unit are prepared from 9,9-bis(3-amino-4-hydroxyphenyl)fluorene (BAHPF) and various aromatic or alkene diacids by direct polycondensation. These polymers exhibit improved solubility and good thermal stability. The decomposition temperatures at 10% weight loss of them are above 500 °C. X-ray diffractograms of PBOs V_1–5 show that all of them are amorphous. The maximum absorption wavelengths of PBOs V_1–5 are blue or red shifted relative to poly(p-phenylene-2,6-benzobisoxazole) (PBO). The bandgaps of PBOs V_1–5 are in the range of 2.48–2.98 eV, which widen the tunable range of the optical bandgap. The results of photoluminescence (PL) emission spectra indicate the energy transportation has happened between the fluorenylidene and benzoxazole ring. The emission wavelengths of PBOs V_1–5 are blue shifted in contrast to PBO and the emission wavelengths of them are in the region of blue or green light, respectively. The PL quantum yields of them are improved due to the introduction of fluorenylidene group. The results of EPR studies show the intrinsic paramagnetic defects in this class of polymers.     

Heat-resistant pyridine-based poly(ether-ester)s: Synthesis, characterization and properties

A pyridine-based diacid was synthesized via nucleophilic substitution reaction of 4-hydroxy benzoic acid with 2,6-dichloropyridine in the presence of potassium carbonate. The diacid was characterized using FT-IR and 1H-NMR spectroscopic methods and also with elemental analysis. Polycondensation reaction of the diacid with different diols including 1,4-dihydroxy benzene, 1,5-dihydroxy naphthalene, bis-phenol A and bis-phenol-P resulted in preparation of pyridine-based poly(ether-ester)s. The polymers were characterized and their physical and thermal properties including inherent viscosity, molecular weight, solubility, thermal stability, thermal behavior and crystallinity were studied. They revealed high heat-resistance and improved solubility in polar solvents. Structure-property relations for the prepared polyester were also studied.     

Synthesis and properties of novel poly(N-oxyimide)s

Novel poly(N-oxyimide)s (PNOI) were synthesized by the room temperature polycondensation of N,N′-dihydroxypyromellitimide (I) with dichloro compounds in N,N-dimethylformamide (DMF) in the presence of triethylamine both as base as well as catalyst. The dichloro compounds used were 1,4-bis(chloromethyl)-2,5-dimethylbenzene (II), 1,5-bis(chloromethyl)-2,4-dimethylbenzene (III), 1,4-bis(chloromethyl)-2,5-dimethoxybenzene (IV) and 1,4-dichlorobut-2-yne (V). Polymer synthesis, characterization, and properties such as density, viscosity, solubility, crystallinity, and thermal stability were described. Two model compounds, viz. (i) MNOI-1 from N-hydroxyphthalimide and a dichloro compound (III), (ii) MNOI-2 from I and benzyl chloride were also synthesized to confirm the formation of polymers. The polymers thus obtained had high intrinsic viscosities in the range 1.09–1.18 dl/g. The thermal decomposition of the polymers started around 260°C with 20–25% decomposition and about 50% weight loss was observed at 400°C.     

Synthesis and properties of novel aromatic polyamides based on 4-aryl-2,6-bis(4-chlorocarbonylphenyl) pyridines

A facile synthesis of three new diacid chlorides containing pyridine ring bearing aromatic type pendant groups on its 4-position is described. The monomers were characterized by FTIR, 1HNMR, mass spectroscopies and elemental analysis. Polycondensation reactions of the prepared diacid chlorides with different commercially available diamines resulted in the preparation of novel polyamides. Optimal conditions for polyamidations were obtained via study of the model compounds. The polymers were characterized by FTIR, 1HNMR, and elemental analysis and their physical properties including solution viscosity, solubility properties, thermal stability and thermal behavior were studied as well. The polyamides show excellent thermal stability and solubility in polar aprotic solvents.     

The thermal and dielectric properties of high performance cyanate ester resins/microcapsules composites

Novel high performance bisphenol A dicyanate ester (BADCy) resins/poly(urea-formaldehyde) microcapsules filled with epoxy resins (MCEs) composites have been prepared. The effects of different contents of MCEs on the thermal and dielectric properties of cured BADCy were investigated using dynamic mechanical analyzer (DMA), thermalgravimetric analyzer (TGA) and broadband dielectric analyzer. The dielectric properties of BADCy/MCEs treated in hot water and hot air were also discussed. The morphologies of BADCy/MCEs composites were characterized by scanning electron microscopy (SEM). Results indicate that the appropriate content of MCEs can improve or maintain the thermal stability, the low dielectric constant and dielectric loss of cured BADCy mainly owing to higher conversion of cyanate ester (-OCN) groups. After aged in hot water and hot air, respectively, BADCy/MCEs composites with small content of MCEs can retain the low dielectric constant and dielectric loss.     

Sulfide and sulfoxide based poly(ether-amide)s: Synthesis and characterization

Two new diacid monomers, 2,2′-sulfide bis(4-methyl phenoxy acetic acid) and 2,2′-sulfoxide bis(4-methyl phenoxy acetic acid) were successfully synthesized by refluxing the 2,2′-sulfide bis(4-methyl phenol) and 2,2′-sulfoxide bis(4-methyl phenol) with chloroacetonitrile in the presence of potassium carbonate, and subsequent basic reduction. Two novel series of poly(sulfide-ether-amide)s and poly(sulfoxide-ether-amide)s with aliphatic units in the main chain were prepared from diacids with various diamines.The polyamides were obtained in quantitative yields and their inherent viscosities were in the range of 0.43-0.89 dl g⁻¹ at a concentration of 0.5 g dl⁻¹ in N,N-dimethylacetamide (DMAc) solvent at 25 °C. They showed good thermal stability. The temperature for 10% weight loss in argon atmosphere was in the range of 350-415 °C. The polymers showed glass transition temperatures between 228 and 261 °C. Almost all of the polyamides were readily soluble in a variety of polar solvents such as N-methyl-2-pyrrolidone (NMP) and dimethyl sulfoxide (DMSO).     

Synthesis and polymerization of a novel perfluorinated monomer

Perfluoro(5-methylene-2,2-dimethyl-1,3-dioxolane) (1) was synthesized by utilizing a direct fluorination reaction. Compound 1 was an entirely novel monomer with difluoromethylene at position 5 on the dioxolane ring as an unprecedented polymerization site. It successfully polymerized with tetrafluoroethylene to afford copolymers, which had T_g values in the range of 60-90 °C. The content of monomer 1 in the obtained polymers was less than 20 mol%, which seemed insufficient for giving various unique properties to polymers. However, each polymer was expected to be a superior material because of their advanced thermal stability. Comparison with copolymers of 2,2-bis(trifluoromethyl)-4,5-difluoro-1,3-dioxole and tetrafluoroethylene is also discussed.     

Synthesis and characterization of novel multifunctional epoxy resin

A novel multifunctional epoxy resin was synthesized by polyphenol and epichlorohydrin.The structure and molecular weight ofthe multifunctional epoxy were characterized by FTIR and ESI-MS.DSC and DMTA were used to investigate the thermal propertyof multifunctional epoxy cured by DDS.The thermal resistance of the synthesized multifunctional epoxy was much better than astandard diglycidyl ether of bisphenol-A epoxy.     

Synthesis and characterization of thermally stable sulfonated polybenzimidazoles

A series of sulfonated polybenzimidazoles (sPBI-IS) with controlled sulfonation degrees (SDs) were synthesized from various stoichiometric ratio mixtures of 5-sulfoisophthalic acid monosodium salt (SIPN), 4,4′-sulfonyldibenzoic acid and 3,3′-diaminobenzidine by solution copolycondensation in poly(phosphoric acid). The resulting sulfonated polymers were characterized by means of FTIR, ¹H NMR and GPC, in addition to TGA and DMA. The number-average molecular weights (M_n) of the sPBI-IS are in the range of 45,500-64,000, and the polydispersity indices (M_w/M_n) vary from 1.9 to 2.4. The synthesized sPBI-IS samples present good solubilities in polar aprotic solvents and they are easy to form the transparent, flexible and tough films by solution casting. These polymer membranes show excellent thermal stabilities and dynamic mechanical properties. The thermal stability of the sodium form sPBI-IS remarkably increases with increasing SD. However, the acidic form sPBI-IS presents less thermal stability than the non-sulfonated sample (sPBI-IS0). The onset decomposition temperature (T_d) and the glass-transition temperature (T_g) of the acidic form sPBI-IS70 are 439 °C and 196 °C, respectively. The sulfonated membranes show higher storage moduli and loss moduli than sPBI-IS0. The resulting sPBI-IS membranes with high hygroscopicity show potential application as the high temperature proton exchange membrane in fuel cell.     

Synthesis and properties of novel aliphatic poly(carbonate-ester)s

The biodegradable poly(5-methyl-5-methoxycarbonyl-1,3-dioxan-2-one-co-d,l-lactide) [poly(MMTC-co-d,l-LA)] copolymers were synthesized by the ring-opening copolymerization. The results show that the yield and molecular weight of copolymers are significantly influenced by reaction conditions. The chemical structure of the resultant copolymers was characterized by FTIR, ¹H NMR and ¹³C NMR methods. Their molecular weight was measured by gel permeation chromatography (GPC). Study of monomer coreactivity ratios indicates that d,l-LA reacts faster than MMTC in the copolymerization. The enzymatic degradation of the polymers with various compositions was studied at 37 °C in pH = 8.6 Tris-HCl buffer solution in the presence of proteinase K. Their mechanical properties were also preliminarily investigated.     

Synthesis and evaluation of properties of novel poly(benzimidazole‐amide)s

Novel aromatic polyamides have been prepared by a combination of diacids containing preformed benzimidazole rings and aromatic diamines. By the phosphorylation method of polycondensation, polymers of high molecular weight (inherent viscosities between 0.81 and 2.13 dL/g) were obtained, which showed good solubility in polar aprotic solvents. The combination of aromatic amide linkages and benzimidazole rings along the polymer chain endowed the polymers with high thermal resistance and excellent mechanical properties. Glass transition temperatures fell in the range of 290–330 °C as measured by differential scanning calorimetry, and initial decomposition temperatures under nitrogen were over 480 °C as measured by thermogravimetric analysis. Some polymer films showed outstanding tensile strength (over 150 MPa) and moduli (up to 5 GPa). The presence of benzimidazole rings in the current polyamides greatly enhanced their hydrophilicity in comparison with classical wholly aromatic polyamides; thus, although aromatic polyamide films normally show water sorption values of only 4–8%, some of the current poly(benzimidazole amide)s show water sorption up to 19% in a 65% relative humidity atmosphere. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7566–7577, 2008     

Synthesis and characterization of new cardo poly(bisbenzothiazole-urea)s containing bulky pendant groups

A series of novel rigid poly(bisbenzothiazole-urea)s (PBTUs III) containing bulky pendant groups were synthesized from 2,2-diaminodibenzothiazoles and aromatic diisocyanates conveniently in the mild condition. The inherent viscosity, solubility, thermal stability, morphology, mechanical and photophysical properties of them were investigated and compared in detail. The inherent viscosities were in the range of 0.58-0.73 dL/g. All of the polymers exhibited excellent solubility in various polar organic solvents. They also showed good thermal stability and mechanical properties. The decomposition temperatures at 10% weight loss were in the range of 368-431 °C in nitrogen. All the PBTUs III were amorphous. Tensile strength of PBTUs III showed the range from 85 to 98 MPa. Compared with poly(benzothiazole)s, all the PBTUs III had the larger optical bandgap and lower photoluminescence quantum yields.     

Neopenthyl glycol containing poly(propylene azelate)s: Synthesis and thermal properties

Poly(neopenthyl azelate) (PNAz) and poly(propylene/neopenthyl azelate) random copolymers (PPAz-PNAz) (NAz unit content from 5 to 20 mol%) were synthesized and characterized in terms of chemical structure and molecular weight. Afterwards, the polyesters were examined by TGA, DSC and X-ray diffractometry. Good thermal stability was found for each sample. The thermal analysis showed that the T_m of the copolymers decreased with the increment in NAz unit content, differently from T_g, which on the contrary increased. X-ray diffraction measurements allowed the identification of the PPAz crystalline structure in all the copolymers. Multiple endotherms were shown in the PPAz-PNAz samples, due to melting and recrystallization processes, similarly to PPAz. The of the copolymers was derived from the application of the Hoffman-Weeks’ method. Baur’s equation described well the T_m-composition data. The isothermal crystallization kinetics were analyzed according to Avrami’s treatment. The introduction of NAz units decreased the crystallization rate compared to pure PPAz. Values of the Avrami’s exponent n close to 3 were obtained in all cases, regardless of T_c, in agreement with a crystallization process originating from predeterminated nuclei and characterized by a three dimensional spherulitic growth.