建国50年来我国乳液聚合技术研究开发与工业生产成就及现状

综述了建国５０年来我国乳液聚合合成橡胶、合成树脂及合成聚合物聚液工业从无到有,由小到大,由弱到强的发展历程,介绍了我国乳聚合新产品、新技术的开发以及乳液聚合物与聚合物乳推广应用所取得的伟大成就。     

Synthesis and characterization of polymer/clay nanocomposites by intercalated chain transfer agent

In situ synthesis of poly(methyl methacrylate) (PMMA) and polystyrene (PS) nanocomposites by free radical polymerization using intercalated chain transfer agent (I-CTA) in the layers of montmorillonite (MMT) clay is reported. MMT clay was ion-exchanged with diethyl octyl ammonium ethylmercaptan bromide, which acts both as suitable intercalant and as chain transfer agent. These modified clays were then dispersed in methyl methacrylate (MMA) or styrene (St) monomers in different loading degrees to carry out the in situ free radical polymerization. The intercalation ability of the chain transfer agent and exfoliated nanocomposite structure were evidenced by both X-ray diffraction spectroscopy (XRD) and transmission electron microscopy (TEM). Thermal properties and morphologies of the resultant nanocomposites were also studied.     

SET–LRP of N‐isopropylacrylamide in the presence of chain transfer agent

In this study, single electron transfer‐living radical polymerization (SET–LRP) of N‐isopropylacrylamide (NIPAM) in the presence of 2‐mercaptoethylamine chain transfer agent (CTA) was carried out by Cu(0) generated in situ from the disproportionation of CuBr/2,2′‐bipyridine (2,2′‐bpy) in N,N‐dimethylformamide (DMF) at 90 °C. Analysis of polymerization kinetics in the presence of CTA showed that the premature termination of growing polymer chains leads to retardation. The apparent rate constant of polymerization (k) decreased from 4.49 × 10^?4 to 2.59 × 10^?4 min^?1 with increasing CTA concentration. The initiator efficiency (I_eff) and the chain transfer constant (C_s) were found to be 0.524 and 0.286, respectively. The molecular weights of poly(N‐isopropylacrylamide) [poly(NIPAM)] produced were significantly higher than the predicted values, and the polydispersities were less than 1.22. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Effect of chain transfer agents on the kinetics and mechanism of particle nucleation in the emulsion polymerization of vinyl pivalate

We have studied the kinetics and mechanism of particle nucleation in the emulsion polymerization of vinyl pivalate (VPi) under a wide variety of conditions. Quantitative comparisons between the theoretical and experimental estimations of the average number of radicals per polymer particle, as a function of the amounts of surfactant were performed. The relationship between and the parameter α _w, the ratio of radical production in the aqueous phase to termination per particle, can be explained by assuming that chain-transferred monomer radicals escape from the particle. We studied the influence of the chain transfer agents (CTA), namely, n-dibutyl disulfide, t-dibutyl disulfide and l-cysteine in the emulsion polymerization. The addition of a CTA had a strong influence on the resulting degree of polymerization. The experimental results can be accounted on the basis of a kinetic analysis of the chain transfer reaction, assuming an increase of the rate of escape of chain-transferred radicals from the polymer particle.     

Triallylstannyllithium-allyllithium as an initiator for the anionic reversible chain transfer polymerization of 1,3-butadiene

The anionic polymerization of 1,3-butadiene using a novel metalloidal anion initiator, triallylstannyllithium (TALi)-allyllithium (ALi), was studied. The TALi-ALi initiated anionic polymerization of 1,3-butadiene gave the star polymer along with the linear polybutadiene (PBD). The star polymer consisted of three PBD branches and a central tin atom. What is striking is a fact that the number-average molecular weights (M_n) and molecular weight distribution of three PBD branches and linear PBD were almost identical. A reversible chain transfer polymerization mechanism, which includes the equilibrium between tri(macroallyl)-stannyllithium and macroallylic anion, is proposed. © 1996 John Wiley & Sons, Inc.     

Influence of n‐dodecyl mercaptan as chain transfer agent in dispersion polymerization of styrene

Dispersion polymerization of styrene with n‐dodecyl mercaptans (DDM) as the chain transfer agent was investigated. PS particles with various molecular weight, molecular weight distribution (MWD), and particle diameter were prepared by varying the concentration of DDM and also the addition time of DDM before and after the particle nucleation. The average particle diameter was increased, whereas polymerization rate, molecular weight, and MWD were decreased with increasing DDM concentrations from 0 to 10 wt %. The effect of addition of DDM before and after particle nucleation was studied at 0.4, 0.8, and 1.0 wt % DDM. The addition of DDM before particle nucleation produced PS particles of relatively large particle diameter and low molecular weight when compared with the addition of DDM after particle nucleation. This study shows that particle nucleation occurs in about 5–6 min, which corresponds to the 15–16% conversion, 372–378 nm in D_n , and provides a facile way to control the particle size and interesting information about the particle formation using the delayed addition of DDM. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6612–6620, 2008     

Synthesis of Poly(styrene sulfonyl chloride) via reversible addition-fragmentation chain transfer polymerization and characterization thereof for membrane applications

Reversible addition-fragmentation chain transfer (RAFT) polymerization has been examined for the synthesis of poly (styrene sulfonyl chloride) (PSSC) of high molecular weight and narrow polydispersity index (PDI). PSSC, contains reactive sulfonyl chloride that can allow use of organic solvent for membrane casting, and chemical modification through reactive sulfonyl groups. For PSSC preparation, end-capped styrene i.e. styrene sulfonyl chloride (SSC) is used as a monomer, which is derived from sodium 4-vinylbenzenesulfonate by chlorination with thionyl chloride. Fourier transform infrared spectroscopy, Raman spectroscopy and Proton nuclear magnetic resonance spectroscopy, have been successfully used to confirm the polymer architecture. End-group of PSSC containing RAFT agent (Cyanomethyl N-methyl-N-phenylcarbamodithioate), is also confirmed by fragmentation analysis using Gas chromatography-mass spectroscopy. Evaluation of PSSC by X-ray diffraction and differential scanning calorimetry showed that resulting polymer is predominantly amorphous in nature and has a glass transition temperature of 119 ​°C. Gel permeation chromatography data reveals formation of high molecular weight (84 ​kDa) PSSC with and low PDI (1.4). Moreover, PSSC can be converted to polyelectrolyte and can be crosslinked by interfacial polymerization concept; hence, it would have considerable prospective for membrane preparation for fuel cell and water purification.     

Effect of unmodified kraft lignin concentration on the emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid to produce polymer hybrid latex

The introduction of non‐modified kraft LignoBoost® lignin (KL) to produce polymer hybrid latex has received much attention in recent years because it is derived from renewable resources. The focus of this work is to develop a polymer hybrid latex by emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid in the presence of different concentrations of KL furnished by the pulp and paper industry. The study intends to substitute a styrene in the system to understand the effect of non‐modified KL on the properties not only of the latexes, but also on the copolymers themselves. Each polymerization was carried out by shot‐process of tertbutyl hydroperoxide and sodium formaldehyde sulfoxylate as the redox system. The polymer latexes were characterized in relation to overall conversion, particle diameter, particle morphology, coagulum formation, surface tension, zeta potential, and atomic force microscopy. The polymers were evaluated through gel permeation chromatography, water absorption, and thermal properties. The results show that the addition of non‐modified KL results in inhibition of the polymerization and that KL acts as a colloid stabilizer. Small particles were generated in the initial stages of the polymerizations. The presence of the KL altered the color of the latexes; the increase in KL concentration resulted in increase in the absorption of water of the polymer films; the increase in KL concentration resulted in decrease of the molar mass of the copolymers.     

Synthesis of epoxy-terminated polymers by radical polymerization using α-(t-butylperoxymethyl)styrene as chain transfer agent

Epoxy-terminated polystyrene has been synthesized by radical polymerization using α-(t-butylperoxymethyl) styrene (TPMS) as the chain transfer agent. The chain transfer constants were found to be 0.66 and 0.80 at 60 and 70°C, respectively. The presence of epoxy end groups was confirmed by functional group modification of epoxide to aldehyde by treatment with BF₃.Et₂O. Thermal stability of TPMS was followed by differential scanning calorimetry and iodimetry. Thermal decomposition of TPMS in toluene follows first order kinetics with an activation energy of 23 kcal/mol. © 1996 John Wiley & Sons, Inc.     

Synthesis of amphiphilic block copolymers via ring opening polymerization and reversible addition-fragmentation chain transfer polymerization

Amphiphilic block copolymers were synthesized via a dual initiator chain transfer agent (inifer) that successfully initiated the ring opening polymerization (ROP) of l -lactide (LLA) and subsequently mediated the reversible addition-fragmentation chain transfer (RAFT) polymerization of poly(ethylene glycol) ethyl ether methacrylate (PEGEEMA). The formation of each polymer block was confirmed using ¹H nuclear magnetic resonance spectroscopy, as well as gel permeation chromatography, and comprehensive kinetics studies provide valuable insights into the factors influencing the synthesis of well-defined block copolymers. The effect of monomer concentration, reaction time, and molar ratios of inifer to catalyst on the ROP of LLA are discussed, as well as the ability to produce poly(lactide) blocks of different molecular weights. The synthesis of hydrophilic PPEGEEMA blocks was also monitored via kinetics to provide a better understanding of the role the chain transfer agent plays in facilitating the complex and sterically demanding RAFT polymerization of PEGEEMA.     

Thermoregulated phase‐transfer catalysis via PEG‐armed Ru(II)‐bearing microgel core star polymers: Efficient and reusable Ru(II) catalysts for aqueous transfer hydrogenation of ketones

Thermoregulated phase‐transfer catalysis for the transfer hydrogenation of 2‐octanone in 2‐propanol/H₂O biphasic media was achieved with ruthenium‐bearing microgel‐core star polymers with amphiphilic, thermosensitive poly(ethylene glycol) (PEG) arms [Ru(II)‐PEG star], which were directly prepared by the ruthenium‐catalyzed living radical polymerization in conjunction with a phosphine ligand‐carrying styrene derivative. The star polymers were first placed in the aqueous (lower) layer at room temperature and immediately moved into the organic (upper) layer at 100 °C, and once again, moved down to the aqueous layer (lower) upon cooling the solution to room temperature. The Ru(II)‐PEG star catalyst was clearly superior to the original Ru(II) catalyst and related non‐microgel catalysts [Ru(II)‐PEG block] in terms of activity and recovery/recycle, due to the unique designer structure of the microgel‐core star polymers. Other substrates (less hydrophobic alkyl ketones and aromatic ketone) were also efficiently hydrogenated into the corresponding sec‐alcohols with the star catalyst in aqueous media. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 373–379, 2010     

Preparation of thermo-responsive polymer brushes on hydrophilic polymeric beads by surface-initiated atom transfer radical polymerization for a highly resolutive separation of peptides

Poly(N-isopropylacrylamide-co-N-tert-butylacrylamide) [P(IPAAm-co-tBAAm)] brushes were prepared on poly(hydroxy methacrylate) (PHMA) [hydrolyzed poly(glycidyl methacrylate-co-ethylene glycol dimethacrylate)] beads having large pores by surface-initiated atom transfer radical polymerization (ATRP) and applied to the stationary phases of thermo-responsive chromatography. Optimized amount of copolymer brushes grafted PHMA beads were able to separate peptides and proteins with narrow peaks and a high resolution. The beads were found to have a specific surface area of 43.0 m²/g by nitrogen gas adsorption method. Copolymer brush of P(IPAAm-co-tBAAm) grafted PHMA beads improved the stationary phase of thermo-responsive chromatography for the all-aqueous separation of peptides and proteins.     

End‐functionalization of isotactic polypropylene via consecutive chain transfer reaction to norbornadiene and hydrogen

Structurally well‐defined end functionalized isotactic polypropylene (iPP) is prepared by conducting a selective chain transfer reaction during the isospecific polymerization of propylene in the presence of norbornadiene (NBD) and hydrogen using rac‐Me₂Si(2‐Me‐4‐Ph‐Ind)₂ ZrCl₂/MAO as the catalyst. The production of NBD‐capped iPP involves a unique consecutive chain transfer reaction, first to NBD and then to hydrogen, for situating the incorporated NBD at the iPP chain end. The NBD end group of NBD‐capped iPP can be converted into other reactive functional group through functional group transformation reactions. The resulting functional group end‐capped iPP can be used for the construction of stereoregular block copolymers (e.g., iPP‐b‐PMMA and iPP‐b‐PS) through postpolymeriztion reactions. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Design,synthesis, and characterization of a combined main‐chain/side‐chain liquid crystalline polymer based on mesogen‐jacketed liquid crystal polymer via atom transfer radical polymerization

A novel combined main‐chain/side‐chain liquid crystalline polymer based on mesogen‐jacketed liquid crystal polymers (MJLCPs) containing two biphenyls per mesogenic core of MJLCPs main chain, poly(2,5‐bis{[6‐(4‐butoxy‐4′‐oxy‐biphenyl)hexyl]oxycarbonyl}styrene) (P1–P8) was successfully synthesized via atom transfer radical polymerization (ATRP). The chemical structure of the monomer was confirmed by elemental analysis, ¹H NMR, and ¹³C NMR. The molecular characterizations of the polymer with different molecular weights (P1–P8) were performed with ¹H NMR, gel permeation chromatography (GPC), and thermogravimetric analysis (TGA). Their phase transitions and liquid‐crystalline behaviors of the polymers were investigated by differential scanning calorimetry (DSC) and polarized optical microscope (POM). We found that the polymers P1–P8 exhibited similar behavior with three different liquid crystalline phases upon heating to or cooling in addition to isotropic state, which should be related to the complex liquid crystal property of the side‐chain and the main‐chain. Moreover, the transition temperatures of liquid crystalline phases of P1–P8 are found to be dependent on the molecular weight. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7310–7320, 2008     

Seeded semibatch emulsion polymerization of butyl acrylate: Effect of the chain‐transfer agent on the kinetics and structural properties

The effect of dodecane‐1‐thiol on the kinetics, gel fraction, level of branches, and sol molecular weight distribution of the seeded semibatch emulsion polymerization of n‐butyl acrylate carried out at 75 °C was investigated. The gel fraction was strongly affected by the content of the chain‐transfer agent (CTA). The sol weight‐average molecular weights decreased with increasing CTA concentration, whereas no effect on the kinetics and the level of branches was observed. The experimental data were analyzed with a mathematical model of the process that was able to catch fairly well the effect of the process variable. In addition, adhesive tests were carried out to check the effect of the gel fraction on the adhesive properties. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1106–1119, 2001     

Synthesis and utilization of alternative chain transfer agent in cobalt catalyzed 1,3-butadiene polymerization reaction to produce cis-polybutadiene rubber

The cyclodimerization of 1,3-butadiene was performed to synthesize 1,5-cyclooctadiene by using nickel-phosphite based catalyst system. The optimization of cyclodimerization reaction was done to achieve up to 80% selectivity towards 1,5-cyclooctadiene. 1,5-Cyclooctadiene, thus synthesized, was subsequently employed as a chain transfer agent (CTA) for controlling the molecular weight (M.W.) of cis-polybutadiene rubber (BR) in cobalt-complex catalyzed 1,3-butadiene polymerization reaction. The M.W. of BR was reduced from 6.7 to 1.88 × 10⁵ g/mol by escalating the concentration of 1,5-cyclooctadiene from 0% to 0.5% with respect to 1,3-butadiene (monomer) concentration. Similar reducing trend was observed for the Mooney viscosity and gel content of BR with increasing 1,5-cyclooctadiene concentration. The efficacy of 1,5-cyclooctadiene as a CTA for 1,3-butadiene polymerization reaction was further explored by conducting polymerization reaction in various solvents and at higher monomer conversion (∼70%). The effect of 4-vinyl cyclohexene, which was a dominant byproduct during cyclodimerization of 1,3-butadiene, was also investigated. The presence of 4-vinyl cyclohexene has shown adverse effect in the polymerization reaction and was not functioning as a chain transfer agent. Finally, a feasibility of replacement of commercially used gaseous CTA, 1,2-butadiene, by in-house synthesized liquid CTA, 1,5-cyclooctadiene, was also investigated.     

Dispersion RAFT polymerization of 4‐vinylpyridine in toluene mediated with the macro‐RAFT agent of polystyrene dithiobenzoate: Effect of the macro‐RAFT agent chain length and growth of the block copolymer nano‐objects

The dispersion reversible addition‐fragmentation chain transfer (RAFT) polymerization of 4‐vinylpyridine in toluene in the presence of the polystyrene dithiobenzoate (PS‐CTA) macro‐RAFT agent with different chain length is discussed. The RAFT polymerization undergoes an initial slow homogeneous polymerization and a subsequent fast heterogeneous one. The RAFT polymerization rate is dependent on the PS‐CTA chain length, and short PS‐CTA generally leads to fast RAFT polymerization. The dispersion RAFT polymerization induces the self‐assembly of the in situ synthesized polystyrene‐b‐poly(4‐vinylpyridine) block copolymer into highly concentrated block copolymer nano‐objects. The PS‐CTA chain length exerts great influence on the particle nucleation and the size and morphology of the block copolymer nano‐objects. It is found, short PS‐CTA leads to fast particle nucleation and tends to produce large‐sized vesicles or large‐compound micelles, and long PS‐CTA leads to formation of small‐sized nanospheres. Comparison between the polymerization‐induced self‐assembly and self‐assembly of block copolymer in the block‐selective solvent is made, and the great difference between the two methods is demonstrated. The present study is anticipated to be useful to reveal the chain extension and the particle growth of block copolymer during the RAFT polymerization under dispersion condition. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Facile one‐pot/one‐step technique for preparation of side‐chain functionalized polymers: Combination of SET‐RAFT polymerization of azide vinyl monomer and click chemistry

An azido‐containing functional monomer, 11‐azido‐undecanoyl methacrylate, was successfully polymerized via ambient temperature single electron transfer initiation and propagation through the reversible addition–fragmentation chain transfer (SET‐RAFT) method. The polymerization behavior possessed the characteristics of “living”/controlled radical polymerization. The kinetic plot was first order, and the molecular weight of the polymer increased linearly with the monomer conversion while keeping the relatively narrow molecular weight distribution (M_w/M_n ≤ 1.22). The complete retention of azido group of the resulting polymer was confirmed by ¹H NMR and FTIR analysis. Retention of chain functionality was confirmed by chain extension with methyl methacrylate to yield a diblock copolymer. Furthermore, the side‐chain functionalized polymer could be prepared by one‐pot/one‐step technique, which is combination of SET‐RAFT and “click chemistry” methods. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012