Low-pressure plasma chlorination of styrene-butadiene block copolymer for improved adhesion to polyurethane adhesives

Studies concerning plasma-surface chlorination of a styrene-butadiene block copolymer (SBS), improving its adhesion to polyurethane adhesives (PU), are presented in this paper. The plasma was generated by an RF discharge (13.56 MHz, plate electrode reactor) in CCl₄ under low pressure. The 180°-peel test, contact angle measurements and XPS spectroscopy were utilized to investigate the SBS surface. A drastic increase in the adhesion (the peel strength 5-7 times higher than that for the non-treated surface) was observed after only a few seconds of the plasma treatment. It was shown that CCl, COH and >CO are the most important functional groups formed as a result of the plasma treatment and they play the crucial role in the chemical bonding between the SBS surface and the adhesive. H₂O molecules strongly attached to the SBS surface were also found. It was determined, however, that they reduce the gluing power. A very good correlation between the concentration of the functional groups and the peel strength was established. On the other hand, no correlation between the peel strength and the surface free energy (estimated from the contact angle measurements) was observed. It indicates that the thermodynamic adhesion is unimportant in this case and confirms the dominant role of the chemical adhesion.     

Surface-modified carbon nanotubes and the effect of their addition on the tribological behavior of a polyurethane coating

The toluene-2,4-diisocyanate (TDI) treatment was used to bind isocyanate functional groups (OCN-) on the surface of multi-walled carbon nanotubes (MWCNTs), after which the TDI modified MWCNTs and unmodified MWCNTs were added to the polyurethane (PU) to produce composite coatings with improved wear properties. When the modified MWCNTs were added to the PU binder, the grafting TDI can take part in the curing of the PU binder so that chemical bonding was established between the MWCNTs and the matrix. Friction and wear tests indicated that modified MWCNT reinforced PU composite coating has the highest coefficient of friction and the highest wear resistance of the examined composite coating. Furthermore, the effects of sliding speed and applied load on the friction and wear behavior of the PU coating filled with MWCNTs or MWCNTs-TDI were also studied. The results showed that the coefficient of friction decreased with increasing sliding speed and applied load, and the anti-wear behavior of the PU coating filled with MWCNTs-TDI was the best under 320 N at a speed of 3.0 m s⁻¹.     

A novel type of Si-containing poly(urethane-imide)s: synthesis, characterization and electrical properties

A novel type of a Si-containing poly(urethane-imide) (PUI) was prepared by two different methods. In the first method, Si-containing polyurethane (PU) prepolymer having isocyanate end groups was prepared by the reaction of diphenylsilanediol (DSiD) and toluene diisocyanate (TDI). Subsequently the PU prepolymer was reacted with pyromellitic dianhydride (PMDA) or benzophenonetetracarboxylic dianhydride (BTDA) in N-methyl pyrolidone (NMP) to form Si-containing modified polyimide directly. In the second method, PU prepolymer was reacted with diaminodiphenylether (DDE) or diaminodiphenylsulfone (DDS) in order to prepare an amine telechelic PU prepolymer. Finally, the PU prepolymer having diamine end groups was reacted with PMDA or BTDA to form a Si-containing modified polyimide. Cast films prepared by second method were thermally treated at 160 °C to give a series of clear, transparent PUI films. Thermogravimetric analysis indicated that the thermal degradation of PUI starts at 265 °C which is higher than degradation temperature of conventional PU, confirming that the introduction of imide groups improved the thermal stability of PU.To characterize the modified polyimides and their films, TGA, FTIR, SEM and inherent viscosity analyses were carried out. The dielectrical properties were investigated by the frequency-capacitance method. Dielectric constant, dielectric breakdown strength, moisture uptake and solubility properties of the films were also investigated.     

Quantitative mapping of elastic moduli at the nanoscale in phase separated polyurethanes by AFM

The micro phase separated nanoscale morphology of phase separated polyurethanes (PUs) was visualized by atomic force microscopy (AFM) height and phase imaging of smooth surfaces obtained by ultramicrotonomy. PUs were obtained from 4,4′-methylenbis (phenyl isocyanate) (MDI), 1,4-butanediol (BD) and poly(tetrahydrofurane) polyether polyol (PTHF). The segmented polyether PUs with varying stoichiometric ratio of the isocyanate and hydroxyl groups were prepared to investigate the effect of molar mass, as well as the type and number of end-groups on their morphology and mechanical performance.The PU samples studied show characteristic “fingerprint” AFM phase images. Novel dynamic imaging modes of AFM, including HarmoniX material mapping and Peak Force Tapping were used to assess the mechanical performance of phase separated polyurethanes quantitatively as a function of their molecular structure. The values of surface elastic moduli were determined with nanoscale resolution and were in excellent agreement for both AFM modes. While tensile testing provides a bulk average value for the elastic modulus of the elastomers, the novel AFM based elastic moduli mappings introduced enable the study of surface stiffness with nanoscale resolution in a quantitative way.     

Polymer matrix of polyethylene porous films functionalized by electrical discharge plasma

The polyethylene porous films were treated by dielectric surface barrier discharge (DSBD) plasma at atmospheric pressure in oxygen (O₂) or nitrogen (N₂), and by radio-frequency discharge (RFD) plasma in air at reduced pressure 46 Pa. The surface energy of films was carried out by direct measurements of contact angles of six testing liquids. The strength of adhesive joints in the system modified polyethylene porous films - polyacrylate was measured by peeling of the joints under the angle of 90°. The significant increase of the surface energy and its polar component of polyethylene porous films modified by all types of plasma were observed. The higher strengths of adhesive joints were found for modification of polyethylene porous films by radio-frequency discharge plasma in comparison with modification of the films by barrier discharge plasma.     

Hybrid plasma bonding for void-free strong bonded interface of silicon/glass at 200 °C

A novel hybrid plasma bonding (HPB) that combines sequential plasma activation (reactive ion etching followed by microwave radicals) with anodic bonding has been developed to achieve void-free and strong silicon/glass bonding at low temperature. The interfacial voids were observed at the silicon/glass interface both in the anodic bonding and in the plasma activated anodic bonding, but the voids were completely disappeared in the HPB method at 200 °C. The bonding strength of the silicon/glass in the HPB was as high as 30 MPa at 200 °C, which was higher than that in the individual treatment of anodic and plasma activated bonding methods. The improved characteristic behavior of the interface in the HPB is attributed to the higher hydrophilicity and smooth surfaces of silicon and glass after sequential plasma activation. These highly reactive and clean surfaces enhance the mobility of alkaline cations from the glass surface across the interface toward the bulk of glass in the HPB. This transportation resulted in a ∼353 nm thick alkaline depletion layer in the glass and enlarged the amorphous SiO₂ across the interface. The void-free strong bonding is attributed to the clean hydrophilic surfaces and the amorphous SiO₂ layer across the interface.     

Study of elastomeric polyurethane nanocomposites prepared from grafted organic–montmorillonite

4,4′-Diphenylmethane diisocyanate (MDI) was grafted on to organic–montmorillonite (OMMT) by reaction between hydroxyl groups (−OH) on surface of the montmorillonite and the isocyanate groups (−NCO) of MDI, thus forming grafted organic–montmorillonite (MOMMT). Intercalated nanocomposites based on polyurethane (PU) and MOMMT were prepared by solution intercalation technology. The interface interaction of PU/MOMMT nanocomposites was better than that of PU/MMT composites. The tensile strength, elongation at break, and tear strength of the PU/MOMMT nanocomposites increased for MOMMT content up to 5% w/w, and then decreased with further increase in MOMMT content. At the same filler content, the tensile strength and tear strength of PU/MOMMT nanocomposites were higher than those of PU/OMMT nanocomposites, whereas the elongations at break of PU/MOMMT nanocomposites were smaller than those of PU/OMMT nanocomposites. The initial temperatures of weight loss of PU/MOMMT nanocomposites were lower than for PU/MMT composites in the first step of thermal degradation, whereas in the second step initial temperatures of weight loss were higher for PU/MOMMT nanocomposites.     

Synthesis and thermal studies of flexible polyurethane nanocomposite foams obtained using nanoclay modified with flame retardant compound

This work presents thermal studies of nanocomposites based on the flexible polyurethane (PU) matrix and filled using montmorillonite organically modified with organophosphorus flame retardant compound. Flexible PU nanocomposite foams were prepared in the reaction carried out between reactive alcoholic hydroxyl and isocyanate groups with the ratio of NCO to OH groups equal to 1.05. The amount of an organoclay ranging from 3 to 9 vol% was added to the polyol component of the resin before mixing with isocyanate. The apparent density of PU foams was ranging from 0.066 to 0.077 g cm^?1. Thermal properties of the flexible PU nanocomposite foams were investigated by thermogravimetry and dynamical mechanical analysis. Glass transition temperatures (T _g) were defined as maximum peak on tanδ curve. Thermal decomposition was observed at 310–320 °C (calculated from the onset of TG curve). Tensile strength of the PU foams was determined using mechanical test. The microstructure of the nanoparticles and the composites was investigated by X-ray diffraction. Finally, it was confirmed that the thermal and mechanical properties of flexible PU nanocomposite depend on the amount of nanoclay.     

A comparative analysis of polyurethane hydrogel for immobilization of IgG on chips

Hydrogels are considered an optimum material for protein chip surfaces, since they provide a quasi-liquid environment which allows protein activity to be maintained and shows good spot morphology as well as excellent immobilization capacity. In the following, we present a polyurethane (PU) chip that electrostatically binds IgG. The PU surface is optimized with regard to layer thickness (∼200 nm), hydrogel (2%) and immobilized antibody concentration (0.5 mg mL⁻¹; 0.3 ng spot⁻¹), pH and ionic strength of the print buffer as well as to blocking solution. Evaluation is done in a direct IgG immunoassay using the Nexterion slide H as a reference. It is shown that higher IgG loading is achieved on the PU chip than on slide H, no matter whether 1× PBS (pH 7.2), Sörensen (pH 5.8) or Nexterion buffer was used as a spotting solution. Moreover, the crossreactivity with goat IgG, human IgG and monoclonal anti-CRP spotted in Nexterion buffer was as low as ≤0.74% (slide H: ≤3.34%).     

Thermal and viscoelastic properties of polyurethane-imide/clay hybrid coatings

This paper reports the synthesis and characterization of polyurethane (PU)-imide/clay hybrid coatings based on two types of polyester (PE) polyols (PE-1 and PE-2). PE-1 was prepared from neopentyl glycol (NPG), adipic acid (AA) and isophathalic acid (IPA), whereas PE-2 contains NPG, AA, IPA and TMP (trimethylol propane) with the same hydroxyl value 280 as PE-1. Cetyl trimethyl ammonium bromide (CTAB) modified montmorillonite (K10) was used as the organoclay for the synthesis of the hybrid coatings. The organoclay particles (3 wt%) were well-dispersed into the PE matrix by ultrasonication method. Then the isocyanate terminated PU prepolymers were synthesized by the reaction of polyester polyols with hard segments such as 2,4-toluene diisocyanate (TDI) or isophorone diisocyanate (IPDI) in different NCO/OH ratios e.g., 1.6:1, 2:1 and 3:1, respectively. Finally the thermally stable imide rings were incorporated into the PU backbone by complete reaction of excess NCO content present in the PU prepolymer with pyromellitic dianhydride (PMDA). The thermogravimetric analysis (TGA) shows a higher thermal stability for the PU-imide hybrid coatings with respect to the corresponding PU-imide films. A higher NCO/OH ratio has resulted in higher thermal stability. The activation energies of degradation were calculated by the Broido and Coats-Redfern methods, respectively. The dynamic mechanical thermal analysis (DMTA) results show an enhancement in the glass transition temperature value (T_g) for the clay containing hybrid coatings. The surface analysis by angle resolved X-ray photoelectron spectroscopy (AR-XPS) showed an enrichment of the soft segment towards the surface, and an enhancement in the hard segment composition in the hybrid coatings, resulted in phase mixing.     

Thermal properties of lignin-and molasses-based polyurethane foams

Lignin-and molasses-based polyurethane (PU) foams with various lignin/molasses mixing ratios were prepared. The hydroxyl group in molasses and lignin is used as the reaction site and PU foams with various isocyanate (NCO)/the hydroxyl group (OH) ratios were obtained. Thermal properties of PU foams were investigated by differential scanning calorimetry (DSC), thermogravimetry (TG) and thermal conductivity measurement. Glass transition temperature (T _g) was observed depending on NCO/OH ratio in a temperature range from ca. 80 to 120°C and thermal decomposition temperature (T _d) from ca. 280 to 295°C. Mixing ratio of molasses and lignin polyol scarcely affected the T _g and T _d. Thermal conductivity of PU foams was in a range from 0.030 to 0.040 Wm⁻¹ K⁻¹ depending on mixing ratio of lignin and molasses.     

Modification and chemical transformation of Si(1 1 1) surface

Modification of hydrogen-terminated Si(1 1 1) surfaces by hydrosilylation of activated alkenes and further chemical transformation of the modified surfaces is reported. A Si(1 1 1)-H surface was reacted with activated alkenes such as acrylate esters, acrylonitrile, and maleic anhydride under mild conditions to give modified surfaces with terminal functional groups. A modified surface with a terminal ester group was reduced by LiAlH₄ to give a hydroxy-terminated surface, and the hydroxy-terminated surface was transformed to a bromo-terminated surface. XPS analysis revealed that the brominated surface (Si(1 1 1)-CH₂CH₂CH₂Br) had 32% coverage with the 3-bromopropyl group. Ester and amide formation reactions were carried out on hydroxy- and carboxy-terminated Si surfaces by reaction with tert-butoxycarbonyl glycine, glycine tert-butyl ester, 2,2,2-trifluoroethanol and 4-trifluoromethylbenzyl alcohol in the presence of carbodiimide. XPS characterization indicated that the esters and amide were successfully formed with coverage ranging from 16% to 58%. Coverage ratios of octadecyl ester modified surfaces were also estimated by combination of surface reduction and gas chromatography analysis to be 25-35%.     

Modification of polyurethane surface with an antithrombin-heparin complex for blood contact: influence of molecular weight of polyethylene oxide used as a linker/spacer

Polyurethane (PU) was modified using isocyanate chemistry to graft polyethylene oxide (PEO) of various molecular weights (range 300-4600). An antithrombin-heparin (ATH) covalent complex was subsequently attached to the free PEO chain ends, which had been functionalized with N-hydroxysuccinimide (NHS) groups. Surfaces were characterized by water contact angle and X-ray photoelectron spectroscopy (XPS) to confirm the modifications. Adsorption of fibrinogen from buffer was found to decrease by ~80% for the PEO-modified surfaces compared to the unmodified PU. The surfaces with ATH attached to the distal chain end of the grafted PEO were equally protein resistant, and when the data were normalized to the ATH surface density, PEO in the lower MW range showed greater protein resistance. Western blots of proteins eluted from the surfaces after plasma contact confirmed these trends. The uptake of ATH on the PEO-modified surfaces was greatest for the PEO of lower MW (300 and 600), and antithrombin binding from plasma (an indicator of heparin anticoagulant activity) was highest for these same surfaces. The PEO-ATH- and PEO-modified surfaces also showed low platelet adhesion from flowing whole blood. It is concluded that for the PEO-ATH surfaces, PEO in the low MW range, specifically MW 600, may be optimal for achieving an appropriate balance between resistance to nonspecific protein adsorption and the ability to take up ATH and bind antithrombin in subsequent blood contact.     

Preparation of high‐temperature polyurethane by alloying with reactive polyamide

A series of novel poly(urethane amide) films were prepared by the reaction of a polyurethane (PU) prepolymer and a soluble polyamide (PA) containing aliphatic hydroxyl groups in the backbone. The PU prepolymer was prepared by the reaction of polyester polyol and 2,4‐tolylenediisocyanate and then was end‐capped with phenol. Soluble PA was prepared by the reaction of 1‐(m‐aminophenyl)‐2‐(p‐aminophenyl)ethanol and terephthaloyl chloride. The PU prepolymer and PA were blended, and the clear, transparent solutions were cast on glass substrates; this was followed by thermal treatments at various temperatures to produce reactions between the isocyanate group of the PU prepolymer and the hydroxyl group of PA. The opaque poly(urethane amide) films showed various properties, from those of plastics to those of elastomers, depending on the ratio of the PU and PA components. Dynamic mechanical analysis showed two glass‐transition temperatures (T_g's), a lower T_g due to the PU component and a higher T_g due to the PA component, suggesting that the two polymer components were phase‐separated. The rubbery plateau region of the storage modulus for the elastic films was maintained up to about 250 °C, which is considerably higher than for conventional PUs. Tensile measurements of the elastic films of 90/10 PU/PA showed that the elongation was as high as 347%. This indicated that the alloying of PU with PA containing aliphatic hydroxyl groups in the backbone improved the high‐temperature properties of PU and, therefore, enhanced the use temperature of PU. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3497–3503, 2002     

Optimization of Polyurethane Foams for Enhanced Stir Bar Sorptive Extraction of Triazinic Herbicides in Water Matrices

In this work, polyurethane foams (PU) were developed, characterized and applied as new generation polymeric phases for stir bar sorptive extraction (SBSE) using seven triazinic herbicides (simazine, atrazine, prometon, ametryn, propazine, prometryn and terbutryn) as model compounds in water matrices. Assays performed for PU synthesis and characterization demonstrated that seven formulations presented remarkable stability and excellent mechanical and chemical resistance, for which the P₆ formulation showed the best results. By performing systematic assays on 25 mL of water samples spiked at the 10 μg/L level, it was established that the best experimental conditions using stir bars coated with P₆ were an equilibrium time of 6 h (1250 rpm), 5% of methanol as organic modifier, followed by liquid desorption with methanol as back extraction solvent under ultrasonic treatment (20 min) and high performance liquid chromatography with diode array detection (SBSE(PU)-LD-HPLC-DAD). This methodology provided good recoveries (20.4-62.0%) and remarkable reproducibility (R.S.D. <7.0%). Furthermore, excellent linear dynamic ranges between 0.9 and 16.7 μg/L (r² > 0.9949) and detection limits (0.1-0.5 μg/L) at trace level were also achieved. The application of the proposed analytical approach to analyze triazinic herbicides in ground and superficial water matrices, showed remarkable performance and by using the standard addition methodology the matrix effects are negligible. By comparing the best PU formulation (P₆, 71 μL) with commercial stir bars coated with PDMS (126 μL), recoveries normalized to the polymeric volume up to five times higher (atrazine) were attained. The ability of PU foams to extract the more polar compounds rather than PDMS makes this polymer a very valuable contribution for SBSE.     

Controlled assembly of superparamagnetic iron oxide nanoparticles on electrospun PU nanofibrous membrane: A novel heat-generating substrate for magnetic hyperthermia application

A facile method of fabricating novel heat-generating membranes composed of electrospun polyurethane (PU) nanofibers decorated with superparamagnetic iron oxide nanoparticles (NPs) is reported. Electrospinning was used to produce polymeric nanofibrous matrix, whereas polyol immersion technique allowed in situ assembly of well-dispersed Fe₃O₄ NPs on the nanofibrous membranes without any surfactant, and without sensitizing and stabilizing reagent. The assembly phenomena can be explained by the hydrogen-bonding interactions between the amide groups in the PU matrix and the hydroxyl groups capped on the surface of the Fe₃O₄ NPs. The prepared nanocomposite fibers showed acceptable magnetization value of 33.12 emu/g, after measuring the magnetic hysteresis loops using SQUID. Moreover, the inductive heating property of electrospun magnetic nanofibrous membranes under an alternating current (AC) magnetic field was investigated. We observed a progressive increase in the heating rate with the increase in the amount of magnetic Fe₃O₄ NPs in/on the membranes. The present electrospun magnetic nanofibrous membrane may be a potential candidate as a novel heat-generating substrate for localized hyperthermia cancer therapy.     

Surface and adhesion properties of poly(imide-siloxane) block copolymers

Poly(imide-siloxane) (PIS) block copolymers were studied with respect to their structure surface and adhesive properties relationship. The study of the morphology of PIS copolymers characterized by Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), and Atomic Force Microscopy (AFM) shows a growth of the surface roughness by increase of the content of siloxane. With an increase of siloxane content Attenuated Total Reflection-Fourier Transform Infra Red (ATR-FTIR) spectroscopy detected a growth of the absorption bands near 1100 cm⁻¹ characteristic for siloxane group, and a decrease at 1700-1800 cm⁻¹ corresponding to carbonyl groups of polyimide moieties. The X-ray Photoelectron Spectroscopy (XPS) and Time-of-Flight-Secondary Ion Mass Spectroscopy (TOF-SIMS) analysis showed an excessive increase of Si on surface of the copolymer. The relatively small amount of siloxane in PIS block copolymer, 10-20 wt.%, increased significantly the contact angle of water due to the surface hydrophobization of the copolymer and the significant decrease of the surface energy of the PIS copolymer has been observed. The polar component of surface energy shows an intense decrease, whereas its dispersive component increases. The increase of the surface hydrophobicity reduced the peel as well as shear strengths of epoxy adhesive joints. The relationship between peel strength of adhesive joint to epoxy and polar fraction of PIS copolymer can be described by exponential decay dependence.     

Manipulating the surface properties of polyacrylamide with nitrogen plasma

Polyacrylamide (PAL) was physically adsorbed onto a hydroxylated silicon surface to form a uniform PAL film and the up-top PAL thin film was treated by nitrogen (N₂) plasma for surface modification. The atomic composition of the modified surface of the PAL film adsorbed on silicon substrate was analyzed with Fourier Transform Infrared Spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The surface energy of PAL film was calculated from the data of contact angle of three-probe liquid. The FTIR results show an increase of peak intensity at 1214 cm⁻¹ (NH₂ stretch vibration) after the nitrogen plasma treatment, which confirms that the nitrogen was grafted to the PAL surface in the process of N₂-plasma treatment. The XPS results show that the ratio of relative intensity of N1s to O1s increases with increasing the plasma treatment time, which further affirms the formation of the amine groups on the PAL surface after the nitrogen plasma treatment. The surface tension increases with increasing the plasma grafting time. However, the surface energy decreases rapidly at the early stage when stored in air and approaches to an equilibrium value. It suggests that some physically-adsorbed ions and alkyl radicals on PAL surface can rapidly lose their activities. The increase of the surface tension of the plasma treated PLA films is due to the amine groups covalently grafted to PAL surface.     

Effects of atmospheric plasma treatment on the interfacial characteristics of ethylene-vinyl acetate/polyurethane composites

The surface characteristics of ethylene-vinyl acetate (EVA) were modified by argon, air, and oxygen plasma at atmospheric pressure. The surface energies of the EVA were evaluated by contact angles according to a sessile-drop method and adhesion energy (G(IC)) was estimated by a 180 degrees peel test with polyurethane (PU). After the plasma treatments, the surface free energies (or specific polar component) of the EVA increased about five times compared to that of virgin EVA. The adhesion between the EVA and the PU is significantly improved by the plasma treatment. Especially, Ar/air/O(2) plasma treatment increases G(IC) of EVA/PU up to about 600% compared to that of the sample using virgin EVA.     

Chlorination and characterization of natural rubber and its adhesion to nitrile rubber

Chlorinated natural rubber (CNR) vulcanized sheets were prepared by immersing the NR sheets in sodium hypochlorite solution for various chlorination times ranging from 0 to 30 min. The degree of chlorination as indicated by X-ray Absorption Near-Edge Spectroscopy (XANES) implied that the chlorine content increases with the chlorination time from 0 to 10 min then levels off. Atomic Force Microscopy (AFM) showed an evolution of the surface roughness and stiffness. These two properties increased gradually with chlorination time. The bond strength between CNR and nitrile rubber (NBR) also increased gradually. The data showed cohesive failure beginning at 1 min and extending throughout the 30 min of the study. The maximum peel strength was found at 1 min of chlorination time and decreased afterwards. The decrease in peel strength was caused by the increase in surface stiffness of NR that acted as weak boundary layer. The surface stiffness governed the peel strength between NR and NBR.