Identification of Iwan distribution density function in frictional contacts

Mechanical contacts affect structural responses, causing localized nonlinear variations in the stiffness and damping. The physical behaviors of contact interfaces are quite complicated and almost impossible to model at the micro-scale. In order to establish a meaningful understanding of the friction effects and to predict the contact behavior, a robust parametric friction model is usually employed. This paper employs an Iwan-type model to predict the nonlinear effects of a frictional contact interface. The Iwan model is characterized by its distribution density function which is commonly identified by double differentiation of the experimentally obtained joint interface restoring force. Direct measurement of restoring forces at the contact interface is impractical and estimating it using an inverse approach introduces considerable uncertainties in identification of the density function. This paper develops a more reliable procedure in identification of the Iwan model by relating the density function to the joint interface dissipated energy. The energy dissipated in a contact interface is easily obtained from measurement and it is shown that the dissipation is uniquely defined using the density function and the vibration amplitude. In an experimental case study Iwan distribution density function in a frictional contact is obtained using measured dissipations at different vibration levels.     

Effect of substrate dimensions on dynamics of ultrasonic consolidation

An FEM model is developed for a fundamental study of the time-dependent mechanical behavior of the substrate and its dimensions on ultrasonic consolidation. The simulation shows that for a given vibration condition, the amplitude of contact friction stress and displacement stabilizes to a saturated state after certain number of ultrasonic cycles. With the increased substrate height, the amplitude of contact frictional stress decreases, while that of contact interface displacement increases. The reason for the decrease in the frictional stress at the contact interface for certain substrate heights is the complicated wave interference occurring in the substrate. An analytical wave model has been built to validate the FEM model. A specific substrate geometry (height:width = 1.0) generates a minimum frictional strain state at the interface as a result of wave superposition. Such minimum strain state is believed to have produced the “lack of bonding” defect for the geometry. The energy density and transfer coefficient at the contact interface with different substrate heights is used as an indicator to correlate with the bond formation in ultrasonic bonding.     

Transverse shear oscillator investigation of boundary lubrication in weakly adhered films

We investigate the boundary lubrication in weakly adhered molecularly thin films deposited between a sphere and a plane, below the sliding threshold. The shear contact stiffness and interfacial dissipation at the micrometer scale are determined with a high-frequency quartz oscillator. Two distinct behaviors are found as a function of the shear oscillation: a linear viscoelastic response at low amplitude and a nonlinear frictional microslip at high amplitude. A friction model is proposed to analyze the data, which allows evaluating the shear strength, the friction coefficient, and the interfacial viscosity at different solid interfaces under low load.     

Dynamics of precursors to frictional sliding

We measure the spatial and temporal behavior of the true contact area A along a rough spatially extended interface between two blocks in frictional contact. Upon the application of shear the onset of motion is preceded by a discrete sequence of cracklike precursors, which are initiated at shear levels that are well below the threshold for static friction. These precursors arrest well before traversing the entire interface. They systematically increase in length with the applied shear force and significantly redistribute the true contact area along the interface. Thus, when frictional sliding occurs, the initially uniform contact area along the interface has already evolved to one that is highly nonuniform in space.     

Ice internal friction: Standard theoretical perspectives on friction codified,adapted for the unusual rheology of ice,and unified

Sea ice contains flaws including frictional contacts. We aim to describe quantitatively the mechanics of those contacts, providing local physics for geophysical models. With a focus on the internal friction of ice, we review standard micro-mechanical models of friction. The solid's deformation under normal load may be ductile or elastic. The shear failure of the contact may be by ductile flow, brittle fracture, or melting and hydrodynamic lubrication. Combinations of these give a total of six rheological models. When the material under study is ice, several of the rheological parameters in the standard models are not constant, but depend on the temperature of the bulk, on the normal stress under which samples are pressed together, or on the sliding velocity and acceleration. This has the effect of making the shear stress required for sliding dependent on sliding velocity, acceleration, and temperature. In some cases, it also perturbs the exponent in the normal-stress dependence of that shear stress away from the value that applies to most materials.

We unify the models by a principle of maximum displacement for normal deformation, and of minimum stress for shear failure, reducing the controversy over the mechanism of internal friction in ice to the choice of values of four parameters in a single model. The four parameters represent, for a typical asperity contact, the sliding distance required to expel melt-water, the sliding distance required to break contact, the normal strain in the asperity, and the thickness of any ductile shear zone.     

Simulation of frictional energy dissipation in a fiber contact subjected to normal and tangential oscillation

This paper presents a numerical study on the frictional contact between two crossed fibers subject to both normal and tangential oscillation. The results from simulation using the method of dimensionality reduction show that the frictional energy dissipation increases firstly with coefficient of friction, and then almost symmetrically decreases to a constant. The fiber aspect ratio has an important effect on the energy dissipation and this effect becomes more significant for larger coefficient of friction. The simulation results for very large coefficient of friction show a good agreement with the analytical solution for the case of infinite coefficient of friction.     

Observed transition from linear to non-linear friction-load behavior using a lateral force microscope

The most commonly observed friction behavior for sliding systems is that described by Amontons laws of friction. In this case, sliding friction is independent of the gross or apparent area of contact between the materials and a linear function of the applied normal load, where the constant of proportionality is called the friction coefficient. However, for dry sliding solids in contact via a single-asperity junction, Amontons (linear) friction-load behavior is not strictly relevant. In experiments measuring sliding friction between a silicon tip and a quartz surface using an atomic force microscope (AFM), a transition from linear to non-linear friction-load behavior has been observed. This is proposed to result from a nanoscale ‘conditioning’ of a multiple-contact tip-surface interface to form a single-asperity contact.     

Local friction at a sliding interface between an elastomer and a rigid spherical probe

This paper reports on spatially resolved measurements of the shear stress distribution at a frictional interface between a flat rubber substrate and a glass lens. Silicone rubber specimens marked close to their surface by a colored pattern have been prepared in order to measure the surface displacement field induced by the steady-state friction of the spherical probe. The deconvolution of this displacement field then provides the actual shear stress distribution at the contact interface. When a smooth glass lens is used, a nearly constant shear stress is achieved within the contact. On the other hand, a bell-shaped shear stress distribution is obtained with rough lenses. These first results suggest that simple notions of real contact area and constant interface shear stress cannot account for the observed changes in local friction when roughness is varied.     

A model for the characterization of friction contacts in turbine blades

Stresses produced by the forced vibrations can lead to a significant reduction of the life of turbo engine blades. To predict the vibration amplitudes of this components an accurate dynamic analysis is necessary. The forced response calculation of these dynamic systems is strongly affected by the presence of the contact interfaces (i.e., underplatform dampers, shrouds, root joints). Different contact models are available in literature. These models make use of contact parameters, contact stiffness and friction coefficient to evaluate the damping and stiffness related to the contact interfaces. In this paper a model is proposed to characterize friction contact of non-spherical contact geometries obeying the Coulomb friction law with constant friction coefficient and constant normal load. The hysteresis curves of the oscillating tangential contact forces vs. relative tangential displacements and the dissipated energy at the contact are obtained for different contact geometries. The developed model is suitable to be implemented in numerical solvers for the calculation of the forced response of turbine blades with embedded friction contacts.     

A numerical study on stick-slip motion of a brake pad in steady sliding

A numerical model for an elastic brake pad sliding under constant load and with constant velocity over a rigid surface is investigated by finite element analysis. The geometry is taken to be two-dimensional, the contact is assumed to follow the laws of continuum mechanics and temporal and spatial resolution are such that dynamical effects localized at the interface are resolved. It turns out that at the contact interface localized slip events occur either in the form of long-lasting slip pulses, or in the form of brief local relaxations. Macroscopically steady sliding, macroscopic stick-slip motion or slip-separation dynamics occurs, depending on the macroscopic relative velocity. While structural oscillations of the brake pad do not seem to play a significant role during steady sliding at least one structural oscillation mode becomes synchronized with the interfacial dynamics during stick-slip or slip-separation motion. Assuming a given friction law for the interface, the macroscopically observed friction coefficient depends considerably on the underlying dynamics on the interface.     

Effects of non-flat contact and interference on self-assembled monolayers under sliding friction

The nanotribology mechanism of alkanethiol self-assembled monolayers (SAM) chemisorbed on a gold surface under a non-flat contact by a tilt plane was studied using molecular dynamics (MD) simulations. The molecular trajectories, tilt angles, normal forces, shear forces, and frictional coefficient of the SAM were evaluated during the friction and relaxation processes for various parameters, including the tilt angle of the slider, interference magnitude, and SAM length. At the nanoscale, the magnitude of interface interactional forces is strongly dependent on the magnitude of the contact area, not on the surface geometry. The contact area and the exerted normal force of the SAM increase with decreasing the tilt angle of the slider at the same contact interference. In contrast, the periods in both normal force and shear force are gradually delayed as the tilt angle of the slider increases. Once the contact interference increases, the normal force and shear force increase together. During the sliding friction process with a smaller tilt slider angle, SAM molecules can maintain a better collective ordered structure. Short SAM molecules are more sensitive to a compressive loading and react to a larger normal force under the same contact interference due to the deformation of a larger tilt angle and decrease in chain length. The friction coefficient of SAM is significantly more dependent on the tilt angle of the slider than the contact interference.     

Texture-induced modulations of friction force: the fingerprint effect

Modulations of the friction force in dry solid friction are usually attributed to macroscopic stick-slip instabilities. Here we show that a distinct, quasistatic mechanism can also lead to nearly periodic force oscillations during sliding contact between an elastomer patterned with parallel grooves, and abraded glass slides. The dominant oscillation frequency is set by the ratio between the sliding velocity and the grooves period. A model is derived which quantitatively captures the dependence of the force modulations amplitude with the normal load, the grooves period, and the slides roughness characteristics. The model's main ingredient is the nonlinearity of the friction law. Since such nonlinearity is ubiquitous for soft solids, this "fingerprint effect" should be relevant to a large class of frictional configurations and have important consequences in human digital touch.     

Experimental characterization and modeling of microsliding on a small cantilever quartz beam

The design of mechanical systems requires various studies in order to ensure an optimal behavior during operation. In particular, the study of its dynamic behavior makes it possible to evaluate the role of a connection in the energy dissipation mechanisms. In this context, an experimental setup dedicated to small structures has been developed to quantify damping due to microsliding at the beam–clamp interface. The mechanical characterization of the clamped connection is carried out by experimental dynamic tests on a free-clamped structure. The instantaneous frequencies and damping are identified by the wavelet transform technique of a slightly nonlinear system. In parallel, numerical prediction of the equivalent damping is achieved thanks to the implementation of the regularized Coulomb law in a finite element model. A genetic algorithm and artificial neural networks are used to update the stiffness parameter and the friction coefficient. The optimized model is in good agreement with experimental results. It allows for determining the spatial distribution of microsliding and tangential force along the contact interface. The dissipated energy and equivalent damping are finally deduced according to the dynamic deflection of the free part of the beam.     

Micro/macro-slip damping in beams with frictional contact interface

Friction in contact interfaces of assembled structures is the prime source of nonlinearity and energy dissipation. Determination of the dissipated energy in an assembled structure requires accurate modeling of joint interfaces in stick, micro-slip and macro-slip states. The present paper proposes an analytical model to evaluate frictional energy loss in surface-to-surface contacts. The goal is to develop a continuous contact model capable of predicting the dynamics of friction interface and dissipation energy due to partial slips. To achieve this goal, the governing equations of a frictional contact interface are derived for two distinct contact states of stick and partial slip. A solution procedure to determine stick–slip transition under single-harmonic excitations is derived. The analytical model is verified using experimental vibration test responses performed on a free-frictionally supported beam under lateral loading. The theoretical and experimental responses are compared and the results show good agreements between the two sets of responses.     

Nonlinear shear wave interaction in soft solids

This paper describes nonlinear shear wave experiments conducted in soft solids with transient elastography technique. The nonlinear solutions that theoretically account for plane and nonplane shear wave propagation are compared with experimental results. It is observed that the cubic nonlinearity implied in high amplitude transverse waves at f(0)=100 Hz results in the generation of odd harmonics 3f(0), 5f(0). In the case of the nonlinear interaction between two transverse waves at frequencies f(1) and f(2), the resulting harmonics are f(i)+/-2f(j)(i,j=1,2). Experimental data are compared to numerical solutions of the modified Burgers equation, allowing an estimation of the nonlinear parameter relative to shear waves. The definition of this combination of elastic moduli (up to fourth order) can be obtained using an energy development adapted to soft solid. In the more complex situation of nonplane shear waves, the quadratic nonlinearity gives rise to more usual harmonics, at sum and difference frequencies, f(i)+/-f(j). All components of the field have to be taken into account.     

Influence of the normal force and contact geometry on the static force of friction of an oscillating sample

The paper is devoted to an experimental and theoretical investigation of the static friction force between a rapidly oscillating sample and a steel plate. The static frictional force is studied experimentally as function of the oscillating amplitude, the normal force and the contact geometry. A simplest model of tangent contact with a constant friction coefficient is proposed and shows a good agreement with experiment. The static friction force is proved to be a universal function of the ratio of the oscillation amplitude, the indentation depth and to the friction coefficient.     

Friction and wear of a spherical indenter under influence of out-of-plane ultrasonic oscillations

This paper presents an experimental and theoretical investigation of friction and wear of a spherical indenter. With the pin-on-disc-tribometer the out-of-plane oscillations are applied to the sliding indenter. Oscillations lead to a decrease of the coefficient of friction, and this effect is also related to the sliding velocity and oscillation amplitude. During the sliding movement, the contact area of indenter increases due to the wear of material. This radius of the worn spherical cap is measured after each sliding period. It is found that the radius of the wear flat increases with sliding distance according to a power law with the power 1/4 and is independent of the sliding velocity. It further is practically insensitive to the presence of oscillations. A theoretical analysis and a numerical simulation based on the method of dimensionality reduction are carried out, both describing the experimental data very well.     

Numerical simulation of micro-scratch tests for coating/substrate composites

In this paper the micro-scratch test is simulated by ANSYS finite element code for thin hard coating on substrate composite material system. Coulomb friction between indenter and material surface is considered. The material elastic-plastic properties are taken into account. Contact elements are used to simulate the frictional contact between indenter and material surfaces, as well as the frictional contact after the detachment of coating/substrate interfaces has taken place. In the case of coating/substrate interfaces being perfectly bonded, the distributions of interfacial normal stress and shear stress are obtained for the material system subjected to normal and tangential loading. In the case of considering the detachment of interfaces, the length of interfacial detachment and the redistribution of stresses because of interfacial detachments are obtained. The influences of different frictional coefficients and different indenter moving distances on the distributions of stresses and displacements are studied. In the simulation, the interfacial adhesion shear strength is considered as a main adhesion parameter of coating/substrate interfaces. The critical normal loading from scratch tests are directly related to interfacial adhesion shear strengths. Using the critical normal loading known from experiments, the interfacial adhesion shear strength is obtained from the calculation. When the interfacial adhesion shear strength is known, the critical normal loading is obtained for different coating thicknesses. The numerical results are compared with the experimental values for composite materials of thin TiN coating on stainless steel substrate.     

In situ observation of interfacial debonding process induced by matrix crack propagation in two-dimensional unidirectional model composites

Interfacial debonding behavior is studied for unidirectional fiber reinforced composites from both experimental and analytical viewpoints. A new type of two-dimensional unidirectional model composite is prepared using 10 boron fibers and transparent epoxy resin with two levels of interfacial strength. In situ observation of the internal mesoscopic fracture process is carried out using the single edge notched specimen under static loading. The matrix crack propagation, the interfacial debonding growth and the interaction between them are directly observed in detail. As a result, the interfacial debonding is clearly accelerated in specimens with weakly bonded fibers in comparison with those with strongly bonded fibers. Secondary, three-dimensional finite element analysis is carried out in order to reproduce the interfacial debonding behavior. The experimentally observed relation between the mesoscopic fracture process and the applied load is given as the boundary condition. We successfully evaluate the mode II interfacial debonding toughness and the effect of interfacial frictional shear stress on the apparent mode II energy release rate separately by employing the present model composite in combination with the finite element analysis. The true mode II interfacial debonding toughness for weaker interface is about 0.4 times as high as that for a stronger interface. The effect of the interfacial frictional shear stress on the apparent mode II energy release rate for the weak interface is about 0.07 times as high as that for the strong interface. The interfacial frictional shear stress and the coefficient of friction for weak interface are calculated as 0.25 and 0.4 times as high as those for strong interface, respectively.     

计入固液界面作用的润滑热力学模型与分析

摩擦与润滑过程是典型的能量耗散过程, 在机理上与非平衡热力学中的熵增、耗散结构等理论颇有相似之处. 通过热力学分析可以对一些典型的摩擦磨损过程做出合理的机理揭示与推测. 本文利用热力学理论对典型的润滑过程进行了建模分析. 采用分离压模型表征和计入了微尺度下的固液界面作用, 揭示分析了润滑热力学模型与润滑状态Stribeck曲线的联系. 从分析计算结果来看, 润滑Stribeck曲线的摩擦系数最低点与系统热力学上的熵增率最低点具有相当好的对应关系, 而润滑状态从弹流润滑向薄膜润滑的转变过程, 可以用耗散结构理论加以机理解释. 文中的热力学模型和方法能够有效地体现出润滑过程中多物理要素跨尺度非线性耦合的作用, 对实际工程与实验有着重要的指导作用.