Properties of cellulose pulps from acidic and basic processes

Research has intensified in recent years on organic solvent pulping processes to supplement or replace conventional pulping processes. One of the main problems with organosolv pulps is the inferior tear strength compared to kraft pulps. An investigation of the properties of two acidic (acetic acid organosolv and acid sulfite) and one basic white spruce pulp (kraft) was carried out to determine factors affecting differences in tear strength. Properties evaluated were lignin and sugar content, mineral composition, ESCA oxygen-to-carbon ratios, acid-base characteristics, water wettabilities, degree of polymerization and crystallinity of cellulose, fiber length and coarseness, and physical properties of the various pulps. Differences in tear strength have been attributed to degradation and changes in the cellulose structure, the hemicellulose-lignin matrix in which the degree of polymerization of hemicelluloses plays the most important role in low yield pulps, and finally, the bonding capacity of the fiber surfaces.     

Effect of anthraquinone on brightness value and crystalline structure of pulp during soda processes

The dependence of crystalline structure and optical properties of pulp on anthraquinone (AQ) added to the soda process at different cooking times was determined in this study. Wheat (Triticum aestevum L.) straw was used as the raw material for pulp. Soda and soda-AQ processes were selected for pulping at 80 min and 120 min. The soda-AQ process improved the yield and viscosity of pulp delignification ratio for pulping in comparison with the soda process. Crystallinity of pulp samples decreased by adding anthraquinone to the soda process because of stabilized less ordered cellulose and amorphous hemicelluloses in pulp. It was determined that crystallinity of pulp samples decreased with longer cooking time, from 80 min to 120 min, in both soda and soda-AQ processes. Monoclinic structure was dominant in pulp samples; however, the triclinic structure ratio increased in both soda and soda-AQ processes compared to raw material. It was found that brightness and lightness values in pulp samples decreased when using anthraquinone depending on the changes of the crystalline structure.     

以制浆造纸产业为平台的生物炼制新模式

本文通过分析木质生物质炼制与制浆造纸工业之间的关系,提出以制浆造纸产业为平台的生物炼制模式。在蒸煮制浆前,增加对原料预抽提处理,提取半纤维素等成分用于生产乙醇燃料和（或）其他化工化学品,抽提残渣则采用传统化学法、高得率法或有机溶剂法制浆,实现植物纤维原料多组分分离综合利用。该模式给制浆造纸产业提供一条可持续发展的新思路。     

Comparison of the properties of chemical cellulose pulps

The literature related to differences between chemical cellulose pulps produced by different pulping processes has been reviewed. Kraft pulps tend to be stronger, particularly in tear strength, while sulfite pulps hydrate and beat more readily. Organosolv pulps tend to mirror the properties of sulfite more than those of kraft pulps. A number of theories have been offered to explain the different properties of the chemical pulps; however, none has been universally accepted. It may be that acidic processes develop weak points in the fibers which are magnified in tear strength losses since, at a constant tensile strength, a 10% loss in fiber strength can lead to a 25–30% loss in tear strength. The effects of acidic pulping may also be magnified in greater fiber breakage and damage in the subsequent refining stages. However, strength improvements for inferior pulps can be realized through post-chemical treatments. Caustic treatments appear to give the greatest improvements, presumably due to increases in acidic group content which results in enhanced swelling properties, and possible subtle reorientation of cell wall polymers. The strength of hornified, recycled fibers can also be enhanced with such treatments, although simple beating will restore considerable strength, but at the expense of drainage rates. It is clear that the processes are complex and involve both the chemistry and physics of the fibers and how these attributes combine to affect the subsequent beating of the fibers for bonding and strength development.     

Chemical characterization and ultrastructure study of pulp fibers

Understanding the ultrastructure and chemical characterization of pulp fibers is highly important in utilizing wood as a raw material in a wide scope of applications, such as forest biomass-based biorefineries and low-cost renewable materials. The observation of the ultrastructure is not possible without advanced microscopy and spectroscopy techniques. Therefore, this study focuses on exploring the ultrastructure of pulp fibers with helium ion microscopy (HIM) and scanning electron microscopy (SEM). For the analysis of chemical characterization in the pulp fibers, Raman spectroscopy, Fourier transform infrared spectroscopy (FT-IR), and X-ray photoelectron spectroscopy (XPS) were performed. For these studies, the pulp fiber samples were obtained mainly from three different wood species, i.e. spruce, birch and eucalyptus. They were received in the never dried state and dried with a critical point drier (CPD) to minimize pore collapse. The spectroscopy results showed a strong signal from crystalline cellulose and confirmed the absence of lignin after Kraft pulping and bleaching. However, with XPS about 2% of lignin was detected in eucalyptus pulp. The results obtained with the microscopy techniques are compared and indicating the nanofibril size, shape, surface roughness as well as their orientation in pulp fibers. To our knowledge, this is the first time that HIM is applied to study the ultrastructure of pulp fibers and compared against more conventional microscopy and spectroscopy techniques. The main differences between HIM and SEM were found to be related to the focusing and magnification. The individual nano- and microfibrils as well as their bundles were more easily visible with HIM than with SEM. Also, with HIM it was possible to get the total area in focus at once which was not the case with SEM. The increased understanding of the ultrastructure and chemical composition of wood pulp enhance the development of novel wood-based products and processes for their manufacture.     

Dissolving-grade birch pulps produced under various prehydrolysis intensities: quality,structure and applications

Aqueous-phase prehydrolysis followed by alkaline pulping is a viable process to produce wood-based dissolving pulps. However, detailed characterisation of the achievable pulp quality, performance and cellulose structure is yet lacking. In this study, the production of hemicellulose-lean birch soda-anthraquinone pulps after prehydrolysis under various intensities was investigated. Increasing prehydrolysis intensity resulted in pulps of higher purity but lower cellulose yield and degree of polymerisation. Higher cellulose yield by using sodium borohydride during pulping was achieved at the expense of reducing pulp purity. Cellulose crystallinity was similar in all pulps indicating simultaneous degradation of both crystalline and amorphous cellulose regions. Reinforced prehydrolysis seemingly increased the cellulose crystal size and the interfibrillar distances. Moderate intensity prehydrolysis (170 °C) resulted in a pulp well suited for viscose application, whereas reinforced prehydrolysis favoured the production of acceptable cellulose triacetate dope. The performance of the pulps in viscose and acetate applications was strongly related to the chemical and structural properties.     

New process for producing cellulose acetate from wood in concentrated acetic acid

To explore further potential applications of acetic acid pulp, an investigation was conducted to develop a direct method for producing cellulose acetate from wood in combination with atmospheric acetic acid pulping. The process consists of delignification, totally chlorine-free bleaching, and esterification, with the concentrated acetic acid aqueous solution being used as only solvent throughout the process. The acetic acid pulp with kappa number of 30 and ISO brightness of 16 was bleached with 5% ozone on pulp to kappa number of 1.4 and brightness of 61. The resulting bleached pulp was further bleached with peracetic acid to kappa number of less than 1.0 and brightness of 68. The final bleached acetic acid pulp was acetylated with acetic anhydride in the concentrated acetic acid for 45 min to produce cellulose acetate with an apparent degree of substitution (DS) of 2.54. Although the product was lower grade compared with commercially available cellulose diacetate because it was prepared from the chemical pulp but not dissolving pulp, the product was almost soluble in acetone. Eventually, the DS of the acetone-soluble fraction was 2.62. The acetone solubility might be attributed to the original acetic acid pulp that had been partially acetylated during the pulping.     

Analytical methodology for sulfonated lignins

There is a significant need to characterize and classify lignins and sulfonated lignins. Lignins have so far received a good deal of attention, whereas this is not true for sulfonated lignins. There is a clear demand for a better understanding of sulfonated lignins on a chemical as well as physical level. Many of the analytical methods have been developed with different goals in mind, for example, detection of sulfonated lignins in pulp‐mill effluents, elucidation of structural changes in lignosulfonates during a pulping process, or identification of properties that may affect a formulation when sulfonated lignins are used as a dispersant. When sulfonated lignins are used in industrial applications, analytical data obtained using different techniques may be necessary to enable prediction of their behavior in the target application. In the present review, a critical discussion of established and promising analytical techniques for the characterization of sulfonated lignins is presented.     

Effect of ethyl acetate on carbohydrate components and crystalline structure of pulp produced in aqueous acetic acid pulping

The aim of this study was to investigate the changes in carbohydrate components and the crystalline structure in hemp bast fibers by adding ethyl acetate to acetic acid/water pulping processes. It was found that ethyl acetate added to acetic acid/water process had a positive effect on yield, viscosity and carbohydrate components in pulp. It was assumed that the delignification ratio increased by adding ethyl acetate to aqueous acetic acid pulping. Xylose content in hemp bast fibers was affected more negatively in the ethyl acetate/acetic acid/water process than in the acetic acid/water one. Crystallinity and crystallite size were higher in pulp sample obtained by the acetic acid/water process without ethyl acetate.     

Monitoring the polymerization process of polypyrrole films by thermogravimetric and X-ray analysis

Bio-composite fibers were developed from wood pulp and polypropylene (PP) by an extrusion process. The thermo-physical and mechanical properties of wood pulp-PP composite fibers, neat PP and wood pulp were studied using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). The thermal stability of bio-composite fibers was found to be significantly higher than pure wood pulp. An understanding into the melting behaviour of the composite system was obtained which would assist in selecting a suitable temperature profile for the extruder during processing. The visco-elastic properties of bio-composite fibers were also revealed from the study. The generated bio-composite fibers were also characterized using Fourier transform infrared spectroscopy (FTIR) to understand the nature of chemical interaction between wood pulp reinforcement and PP matrix. The use of maleated polypropylene (MAPP) as a compatibilizer was investigated in relation to the fiber microstructure. Changes in absorption peaks were observed in FTIR spectra of bio-composite fibers as compared to the pure wood pulp which indicated possible chemical linkages between the fiber and polymer matrix.     

Improved surface properties of CTMP fibers with enzymatic pretreatment of wood chips prior to refining

Surface properties of chemithermomechanical pulp (CTMP) fibers produced from enzymatically pretreated eucalyptus wood chips prior to refining were investigated by Field Emission Scanning Electron Microscope (FE-SEM), Transmission Electron Microscope (TEM) and X-ray Photoelectron Spectroscopy (XPS). The results showed that in a traditional CTMP refining process most fiber disruptions occur in the middle lamella (ML) leaving behind a significant amount of hydrophobic materials on the resulting fiber surface. However, in a Bio-CTMP refining process, fiber fractures preferentially take place in the primary (P) and secondary 1 (S1) layers or the S1 and secondary 2 (S2) layers, which results in more fibrillation being generated in the subsequent refining thus improving inter-fiber bonding strength and paper strength. XPS chemical composition analysis together with pulp physical strength property showed that the surfaces of Bio-CTMP fibers become enriched with a greater proportion of carbohydrates in comparison with CTMP fiber surface, which supports FE-SEM and TEM observations.     

Cellulose Depolymerisation and Paper Properties in E. Globulus Kraft Pulps

The aim of this work was to study the impact of cellulose depolymerisation on the beating potential and handsheet properties of the portuguese E. globulus kraft pulp. A homogeneous sample of eucalypt wood chips was cooked using different kraft pulping conditions (cooking temperatures and times, and sodium hydroxide and sodium sulphide concentrations) in order to obtain a wide variation for intrinsic viscosity of the pulps. In the range of industrial cooking conditions, this property was found to be linearly dependent on the effective alkali charge, for a given cooking time and temperature. Unbeaten and beaten (at 2000 rev. PFI) pulp properties were evaluated and the results confirm that the higher the pulp intrinsic viscosity the better the pulp beatability and the paper properties. However, the differences in the latter cannot be exclusively explained by the differences in viscosity, since pulps with the same viscosity may exhibit distinct papermaking potentials. It was then necessary to scan other pulp chemical characteristics that could also influence the development of paper properties such as lignin, pentosan content and polysaccharides relative composition.     

Surface selective removal of xylan from refined never-dried birch kraft pulp

In this study, the effect of enzyme treatment on refined, never-dried bleached birch kraft pulp was investigated, using an endo-1,4-β-xylanase, that is substantially free from cellulase activity. The xylanase treatment of refined never-dried pulp revealed a rapid initial hydrolysis rate with a time-dependent saturation level in the amount of hydrolyzed pulp carbohydrates. Surprisingly short xylanase treatment times were found to have an impact on the fiber surface structure and on the physicochemical properties of kraft pulp fibers. Xylanase treatment led to mild microscopic differences in the ultrastructure of a never-dried fiber, whereas local topographical differences were distinguishable with atomic force microscopy. Results from the analysis of dissolved carbohydrates and the interfacial properties of the xylanase-treated never-dried fibers thus confirm a selective removal of xylan from the fiber surfaces. The zeta-potential charge and dewatering properties of the pulp slurry, fiber morphology, and strength properties of the paper were affected, which is a concomitant of xylanase treatment. However, the papermaking properties of the fibers were mainly preserved with simultaneous improvement in the dewatering rate of the pulp. Thus, optimized xylanase treatment of refined bleached kraft pulp provides a fiber for papermaking or fiber modification purposes with a selectively modified chemical composition of the fiber surface layer.     

Hydrogen peroxide bleaching of cellulose pulps obtained from brewer’s spent grain

Brewer’s spent grain (BSG) was evaluated for bleached pulp production. Two cellulose pulps with different chemical compositions were produced by soda pulping: one from the original raw material and the other from material pretreated by dilute acid. Both of them were bleached by a totally chlorine-free sequence performed in three stages, using 5% hydrogen peroxide in the two initial, and a 0.25 N NaOH solution in the last one. Chemical composition, kappa number, viscosity, brightness and yield of bleached and unbleached pulps were evaluated. The high hemicellulose (28.4% w/w) and extractives (5.8% w/w) contents in original BSG affected the pulping and bleaching processes. However, soda pulping of acid pretreated BSG gave a cellulose-rich pulp (90.4% w/w) with low hemicellulose and extractives contents (7.9% w/w and <3.4% w/w, respectively), which was easily bleached achieving a kappa number of 11.21, viscosity of 3.12 cp, brightness of 71.3%, cellulose content of 95.7% w/w, and residual lignin of 3.4% w/w. Alkaline and oxidative delignification of acid pretreated BSG was found as an attractive approach for producing high-purity, chlorine-free cellulose pulp.     

Analysis of precipitated lignin on kraft pulp fibers using atomic force microscopy

A method is presented which enables analysis of lignin precipitated on the surface of kraft pulp fibers. As experimental input, high-resolution atomic force microscopy phase images of the fiber surfaces have been recorded in tapping mode. A digital image analysis procedure—based on the watershed algorithm—is applied to distinguish between cellulose fibrils and the precipitated lignin. In this way, size distributions for the diameter of lignin precipitates on pulp fiber surfaces can be obtained. In an initial application of the method, three softwood kraft pulps were analyzed: a black liquor cook with a very high content of precipitated lignin, a bleached pulp where nearly no precipitated lignin is visible and an unbleached industrial pulp. The proposed method is suggested as an appropriate tool to investigate the kinetics of lignin precipitation and the structure of lignin precipitates in pulping and bleaching.     

Sorption of spruce O-acetylated galactoglucomannans onto different pulp fibres

Sorption of spruce acetylated galactoglucomannans (GGM) onto different pulps, among which unbleached and peroxide-bleached mechanical pulps, and unbleached and bleached kraft (BK) pulps, was studied as a means of understanding the retention of acetylated GGMs in mechanical pulping and papermaking. The fibre surface coverage of lignin and carbohydrates was estimated by X-ray photoelectron spectroscopy (XPS) or electron spectroscopy for chemical analysis (ESCA). GGM sorption was clearly favoured on kraft pulps. Hardly any differences in sorption were, however, observed between unbleached and BK pulps, even if the surface coverage of lignin was lower on the bleached pulp. Neither thermomechanical pulp (TMP) nor chemithermomechanical pulp (CTMP) manufactured from spruce sorbed any acetylated GGMs. Peroxide bleaching of the pulp did not increase sorption. Only CTMP produced from aspen sorbed some GGMs. The anionic charge of neither chemical nor mechanical pulps influenced GGM sorption.     

Adsorption behaviors of high-valence metal ions on desferrioxamine B immobilization nylon 6,6 chelate fiber under highly acidic conditions

Adsorption behaviors of the high-valence metal ions Zr(IV), Hf(IV), Ti(IV), V(V), Nb(V), Ta(V), and Mo(IV) on desferrioxamine B (DFB) immobilization nylon 6,6 chelate fiber was investigated under highly acidic conditions. Though the complexes of DFB and the high-valence metal ions were extracted without selectivity by solvent extraction, the only zirconium ions showed higher adsorption percentages than that of other high-valence metal ions on the DFB immobilization nylon 6,6 chelate fiber. Adsorption properties were caused that limited the freedom of DFB by chemical immobilization. Especially, hafnium ions and zirconium ions, which have similar chemical properties, showed different adsorption behavior in highly acidic aqueous solutions. Zirconium ions were quantitatively adsorbed up to 13.5 micromol/g.     

Carboxymethylcellulose obtained by ethanol/water organosolv process under acid conditions

Sugar cane bagasse pulps were obtained by ethanol/water organosolv process under acid and alkaline conditions. The best condition of acid pulping for the sugarcane bagasse was 0.02 mol/L sulfuric acid at 160 degrees C, for 1 h, whereas the best condition for alkaline pulping was 5% sodium hydroxide (base pulp) at 160 degrees C, for 3 h. For the residual lignin removal, the acid and alkaline pulps were submitted to a chemical bleaching using sodium chlorite. Pulps under acid and alkaline conditions bleached with sodium chlorite presented viscosities of 3.6 and 7.8 mPa x s, respectively, and mu-kappa numbers of 1.1 and 2.4, respectively. The pulp under acid condition, bleached with sodium chlorite was used to obtain carboxymethylcellulose (CMC). CMC yield was 35% (pulp based), showing mass gain after the carboxymethylation reaction corresponding to 23.6% of substitution or 0.70 groups -CH(2) COONa per unit of glucose residue. The infrared spectra showed the CMC characteristic bands and by the infrared technique it was possible to obtain a substitution degree (0.63), similar to the substitution degree calculated by mass gain (0.70).     

Evaluation of new organosolv dissolving pulps. Part II: Structure and NMMO processability of the pulps

The supermolecular structure of dissolving pulps produced from hardwood by the organosolv processes Acetosolv, Formacell, and Milox was characterized by physical methods (TEM, WAXS, SAXS, NMR) and compared with conventional Sulfite and standard commercial dissolving pulps. The suitability of the pulps for the NMMO technology was tested by spinning fibres and blowing films, whose structural and mechanical properties have also been determined. With TEM it was shown that the TCF-bleached organosolv pulps have only the primary (Formacell), the primary and S1 (Milox), or mainly the S1 (Acetosolv) layers exposed to the surface, whereas Sulfite pulping exposes the S2 cell wall layer. Especially for Milox and Acetosolv Eucalyptus wood pulps, a reduced degree of crystallinity was found, both with WAXS and NMR. The SAXS results indicate a lower pore intersection length for the new pulps as compared to conventional pulps. Unbleached organosolv pulps show a lower crystallinity, very low pore intersection lengths, and an average crystallite shape different from their bleached counterparts. The dissolution behaviour in NMMO and the processability of the bleached organosolv pulps was satisfactory so far. Fibres and films could be produced with structural and mechanical properties comparable with conventional Sulfite and standard commercial dissolving pulp products. However, unbleached organosolv pulps did not meet the requirements of the NMMO process.     

The Effects of Beating,Web Forming and Sizing on the Surface Energy of <Emphasis Type="Italic">Eucalyptus globulus</Emphasis> Kraft Fibres Evaluated by Inverse Gas Chromatography

In this work attention has been focused on the effects of papermaking beating, web forming and sizing operations on the physical/chemical surface properties of bleached Eucalyptus globulus kraft fibres. Inverse gas chromatography (IGC) was used to determine the dispersive component of surface tension (γ_s^d) as well as the acidic/basic character (according to the Lewis concept) of the solid surfaces (pulp fibres and pulp handsheets). The results have shown that the main effect of beating is to increase the fibre's Lewis acidic character. Web forming caused a strong decrease in γ_s^d and significant increments in the adhesion works of both acidic and basic probes, lowering the ratio between the two. Nevertheless, the surface of handsheets still exhibited a dominant acidic character. The sizing operation did not change the dispersive component of the surface tension significantly but decreased the difference between the adhesion works of the acidic and basic probes, rendering the handsheet surface less Lewis acidic and more Lewis basic. Thus, although internal sizing is expected to strongly influence liquid spreading at the paper surface and liquid penetration of the fibre's network, it is concluded that beating and web forming lead to important changes in the surface energetic properties of the Eucalyptus globulus kraft fibres.