Mixed micellar phases of nonmiscible surfactants: mesoporous silica with bimodal pore size distribution via the nanocasting process

Highly organized mesoporous silica monoliths were reproducibly prepared by nanocasting mixtures of fluorinated nonionic surfactants and micelles of two hydrocarbon block copolymers. It is the special feature of this fluorocarbon/hydrocarbon template mixture that they form not mixed micelles but individual micelles instead. By careful analysis of the pore architectures by gas sorption measurements and transmission electron microscopy in dependence on the relative template concentration, two different situations could be identified: (a) mesoscopically demixed samples and (b) mixed micellar phases where the two different micelles are packed in some type of organized alloy phase. Besides identification of such mixed phases for the first time for fluorocarbon/hydrocarbon mixtures, the resulting porous systems with controlled bimodal pore size distribution might be interesting from a materials perspective.     

A facile synthesis of bimodal mesoporous silica and its replication for bimodal mesoporous carbon

Bimodal mesoporous silica material composed of 30-40 nm sized nanoparticles with 3.5 nm sized three-dimensionally interconnected mesopores was synthesized under neutral conditions using sodium silicate as a silica source. Using the bimodal mesoporous silica as a template, bimodal mesoporous carbon having 4 nm sized framework mesopores and approximately 30 nm sized textural pores was synthesized.     

Synthesis of ordered mesoporous NiO with crystalline walls and a bimodal pore size distribution

A mesoporous solid with crystalline walls and an ordered pore structure exhibiting a bimodal pore size distribution (3.3 and 11 nm diameter pores) has been synthesized. Previous attempts to synthesize solids with large ordered mesopores by hard templating focused on the preparation of templates with thick walls (the thick walls become the pores in the target materials), something that has proved difficult to achieve. Here the large pores (11 nm) do not depend on the synthesis of a template with thick walls but instead on controlling the microporous bridging between the two sets of mesopores in the KIT-6 template. Such control determines the relative proportion of the two pore sizes. The wall thickness of the 3D cubic NiO mesopore has also been varied. Preliminary magnetic characterization indicates the freezing of uncompensated moments or blocking of superparamagnetism.     

Pore spanning lipid bilayers on mesoporous silica having varying pore size

Synthetic lipid bilayers have similar properties as cell membranes and have been shown to be of great use in the development of novel biomimicry devices. In this study, lipid bilayer formation on mesoporous silica of varying pore size, 2, 4, and 6 nm, has been investigated using quartz crystal microbalance with dissipation monitoring (QCM-D), fluorescent recovery after photo bleaching (FRAP), and atomic force microscopy (AFM). The results show that pore-spanning lipid bilayers were successfully formed regardless of pore size. However, the mechanism of the bilayer formation was dependent on the pore size, and lower surface coverages of adsorbed lipid vesicles were required on the surface having the smallest pores. A similar trend was observed for the lateral diffusion coefficient (D) of fluorescently labeled lipid molecules in the membrane, which was lowest on the surface having the smallest pores and increased with the pore size. All of the pore size dependent observations are suggested to be due to the hydrophilicity of the surface, which decreases with increased pore size.     

Preparation of amino-functionalized mesoporous silica thin films with highly ordered large pore structures

Highly ordered amino-functionalized mesoporous silica thin films have been directly synthesized by co-condensation of tetraethoxysilane (TEOS) and 3-aminopropyltriethoxysilane (APTES) in the presence of triblock copolymer Pluronic P123 surfactant species under acidic conditions by sol-gel dip-coating. The effect of the sol aging on thin films organization is systematically studied, and the optimal sol aging time is obtained. The amino-functionalized mesoporous silica thin films exhibit a long-range ordering of 2D hexagonal (p6mm) mesostructure with a large pore size of 8.3 nm, a large Brunauer–Emmett–Teller (BET) specific surface area of 680 m² g⁻¹ and a large pore volume of 1.06 cm³ g⁻¹ following surfactant extraction as demonstrated by X-ray diffraction (XRD), Transmission electron microscope (TEM), and physical adsorption techniques. Based on BET surface area and weight loss, the surface coverage of amino-groups for the amino-functionalized mesoporous silica thin films is calculated to be 3.2 amino-groups per nm². Moreover, the functionalized thin films display improved properties for immobilization of cytochrome c in comparison with pure-silica mesoporous thin films.     

One-step preparation of thiol-modified mesoporous silica spheres with various functionalization levels and different pore structures

A wide range of mercaptopropyl-functionalized silica spherical particles of MCM-41 and MCM-48 (M41S family) have been prepared by co-condensation of mercaptopropyl trimethoxysilane (MPTMS) or mercaptopropyl triethoxysilane (MPTES) and tetraethoxysilane (TEOS) precursors in hydroalcoholic medium in the presence of a cationic surfactant as templating agent and ammonia as catalyst. It was possible to control the mesostructure type (hexagonal or cubic) by monitoring the water-to-ethanol ratio and the type of organoalkoxysilane precursor employed. Materials displaying various functionalization levels were obtained by varying the MPTMS or MPTES contents from 3 to 50% in the co-condensation synthesis medium. This gave rise to a wide range of porous solids with approximately the same particle size and morphology but featuring different functionalization levels and various degrees of structural order. They were characterized by X-ray diffraction (XRD), N₂ adsorption-desorption isotherms and BET analysis, scanning and transmission electron microscopy, ²⁹Si and ¹³C solid state nuclear magnetic resonance (NMR), particle size distribution measurements, and elemental chemical analysis. Mercaptopropyl groups were readily incorporated with high yields (>90%) by the co-condensation route. All samples exhibited spherical morphology with similar particle size but both the level of ordering and porosity of solids obtained by co-condensation were found to decrease when increasing the amount of organo-functional groups.     

Determination and tailoring the pore entrance size in ordered silicas with cage-like mesoporous structures

A practical approach to the determination of the pore entrance size in ordered silicas with cage-like mesoporous structures (OSCMSs) is proposed. A fundamental insight into the OSCMS pore connectivity is gained, including the control of the pore entrance size by post-synthesis surface modification, and by selection of appropriate synthesis temperature. These findings show a new promise for the synthesis of mesoporous solids with molecular size- and shape-selective properties.     

Organic-inorganic hybrid mesoporous silicas: functionalization, pore size, and morphology control

Topological design of mesoporous silica materials, pore architecture, pore size, and morphology are currently major issues in areas such as catalytic conversion of bulky molecules, adsorption, host-guest chemistry, etc. In this sense, we discuss the pore size-controlled mesostructure, framework functionalization, and morphology control of organic-inorganic hybrid mesoporous silicas by which we can improve the applicability of mesoporous materials. First, we explain that the sizes of hexagonal- and cubic-type pores in organic-inorganic hybrid mesoporous silicas are well controlled from 24.3 to 98.0 A by the direct micelle-control method using an organosilica precursor and surfactants with different alkyl chain lengths or triblock copolymers as templates and swelling agents incorporated in the formed micelles. Second, we describe that organic-inorganic hybrid mesoporous materials with various functional groups form various external morphologies such as rod, cauliflower, film, rope, spheroid, monolith, and fiber shapes. Third, we discuss that transition metals (Ti and Ru) and rare-earth ions (Eu(3+) and Tb(3+)) are used to modify organic-inorganic hybrid mesoporous silica materials. Such hybrid mesoporous silica materials are expected to be applied as excellent catalysts for organic reactions, photocatalysis, optical devices, etc.     

Fabrication of bimodal porous silicate with silicalite-1 core/mesoporous shell structures and synthesis of nonspherical carbon and silica nanocases with hollow core/mesoporous shell structures

In this work, an attempt has been made to modify the shape and nanostructure of core-shell materials, which have been usually generated on the basis of amorphous spherical cores. Novel core-shell silicate particles, each of which consists of a silicalite-1 zeolite crystal core and mesoporous shell (ZCMS), were synthesized for the first time. The ZCMS core-shell particles are unique because they are of pseudohexagonal prismatic shape and have hierarchical porosity of both a uniform microporous core and a mesoporous shell coexisting in a particle framework. The nonspherical bimodal porous core-shell particles were then utilized as templates to fabricate a new carbon replica structure. Interestingly, the pore replication process was carried out only through the mesopores in the shell, and not through the micropores due to the narrower micropore size in the core, resulting in nonspherical carbon nanocases with a hollow core and mesoporous shell (HCMS) structure. Nonspherical silica nanocases with HCMS structure were also generated by replication using the carbon nanocases as templates, which are not possible to synthesize through other synthetic methods. Interestingly, the pseudohexagonal prismatic shape of the zeolite crystals was transferred onto the carbon and silica nanocases.     

The role of pore size and structure on the thermal stability of gold nanoparticles within mesoporous silica

Highly dispersed gold particles (<2 nm) were synthesized within the pores of mesoporous silica with pore sizes ranging from 2.2 to 6.5 nm and different pore structures (2D-hexagonal, 3D-hexagonal, and cubic). The catalysts were reduced in flowing H2 at 200 degrees C and then used for CO oxidation at temperatures ranging from 25 to 400 degrees C. The objective of this study was to investigate the role of pore size and structure in controlling the thermal sintering of Au nanoparticles. Our study shows that sintering of Au particles is dependent on pore size, pore wall thickness (strength of pores), and pore connectivity. A combination of high-resolution TEM/STEM and SEM was used to measure the particle size distribution and to determine whether the Au particles were located within the pores or had migrated to the external silica surface.     

Synthesis and characterization of pore size-tunable magnetic mesoporous silica nanoparticles

Magnetic mesoporous silica nanoparticles (M-MSNs) are emerging as one of the most appealing candidates for theranostic carriers. Herein, a simple synthesis method of M-MSNs with a single Fe(3)O(4) nanocrystal core and a mesoporous shell with radially aligned pores was elaborated using tetraethyl orthosilicate (TEOS) as silica source, cationic surfactant CTAB as template, and 1,3,5-triisopropylbenzene (TMB)/decane as pore swelling agents. Due to the special localization of TMB during the synthesis process, the pore size was increased with added TMB amount within a limited range, while further employment of TMB lead to severe particle coalescence and not well-developed pore structure. On the other hand, when a proper amount of decane was jointly incorporated with limited amounts of TMB, effective pore expansion of M-MSNs similar to that of analogous mesoporous silica nanoparticles was realized. The resultant M-MSN materials possessed smaller particle size (about 40-70 nm in diameter), tunable pore sizes (3.8-6.1 nm), high surface areas (700-1100 m(2)/g), and large pore volumes (0.44-1.54 cm(3)/g). We also demonstrate their high potential in conventional DNA loading. Maximum loading capacity of salmon sperm DNA (375 mg/g) was obtained by the use of the M-MSN sample with the largest pore size of 6.1 nm.     

Photochange in pore diameters of azobenzene-planted mesoporous silica materials

Azobenzene (Az) groups were planted on the pore wall of mesoporous silica MCM-41 (M41) by silylation of triethoxy[4-phenylazo(phenyl)]silane. The optimal surface density of Az groups was 0.9 group nm-2, and too much loading of Az induced the lowering of the efficiency of the trans-cis isomerization due to the congestion of the groups. The reversible change in the pore diameters upon UV-vis irradiation could not be confirmed by N2 adsorption at 77 K but was revealed to be ca. 1.0 nm by the shift of the UV-vis absorption band of p-N,N-dimethylaminobenzylidenemalononitrile introduced into the Az-modified pores.     

Metallic nickel supported on mesoporous silica as catalyst for hydrodeoxygenation: effect of pore size and structure

Catalytic hydrodeoxygenation (HDO) of anisole, a methoxy-rich lignin-derived bio-oil model compound, was carried out over a series of Ni-containing (5, 10, 20, and 30 wt%) catalysts with commercial silica and ordered mesoporous silica SBA-15 as support. Both supports and catalysts were characterized by N₂ adsorption–desorption isotherms, X-ray diffraction, CO chemisorption, and transmission electron microscopy (TEM). Catalytic reaction was performed at 250 °C and 10 bar H₂ pressure. Depending on the catalyst support used and the content of active metal, the catalytic activity and product distribution changed drastically. Increase of the nickel loading resulted in increased anisole conversion and C₆ hydrocarbon (benzene and cyclohexane) yield. However, loading more Ni than 20 wt% resulted in a decrease of both conversion and C₆ yield due to agglomeration of Ni particles. In addition, Ni/SBA-15 samples exhibited much stronger catalytic activity and selectivity toward C₆ hydrocarbon products compared with Ni/silica catalysts. The differences in catalytic activity among these catalysts can be attributed to the effect of the pore size and pore structure of mesoporous SBA-15. SBA-15 can accommodate more Ni species inside channels than conventional silica due to its high pore volume with uniform pore structure, leading to high HDO catalytic activity.     

Effect of pore size of FSM-16 on the entrapment of flurbiprofen in mesoporous structures

The interaction between FSM-16 and flurbiprofen (FBP) in the mesopores of FSM-16 was investigated by using three types of FSM-16 with different pore diameters, i.e., FSM-16(Oc), FSM-16(Do) and FSM-16(Doc) (pore diameters 16.0, 21.6, 45.0 A, respectively). Solid dispersions of 30% FBP-70% FSM-16 were prepared by solvent evaporation and sealed-heating of the physical mixture at 100 degrees C for 6 h. Changes in the molecular state of FBP were investigated using powder X-ray diffractometry, thermal analysis and FT-IR spectroscopy. The changes in pore diameter and specific surface area of FSM-16 systems were investigated by small angle X-ray scattering and nitrogen gas adsorption. Powder X-ray diffractometry and thermal analysis revealed that FBP was adsorbed onto the mesopores of FSM-16(Do) and FSM-16(Doc), leading to an amorphous state, while no change was observed for FSM-16(Oc). Fourier-transformed IR spectroscopy showed a hydrogen bond interaction between the carbonyl groups of FBP and the silanol groups of FSM-16. The pore diameter and specific surface area of FSM-16 in solid dispersions decreased due to the adsorption of FBP. Improved dissolution of FBP from solid dispersions prepared by the evaporation and the sealed-heating methods was observed in comparison with FBP crystals.     

Highly aminated mesoporous silica nanoparticles with cubic pore structure

Mesoporous silica with cubic symmetry has attracted interest from researchers for some time. Here, we present the room temperature synthesis of mesoporous silica nanoparticles possessing cubic Pm3?n symmetry with very high molar ratios (>50%) of 3-aminopropyl triethoxysilane. The synthesis is robust allowing, for example, co-condensation of organic dyes without loss of structure. By means of pore expander molecules, the pore size can be enlarged from 2.7 to 5 nm, while particle size decreases. Adding pore expander and co-condensing fluorescent dyes in the same synthesis reduces average particle size further down to 100 nm. After PEGylation, such fluorescent aminated mesoporous silica nanoparticles are spontaneously taken up by cells as demonstrated by fluorescence microscopy.     

Surfactant mediated control of pore size and morphology for molecularly ordered ethylene-bridged periodic mesoporous organosilica

A series of ethylene-containing mesoporous organosilica materials were fabricated via surfactant-mediated assembly of 1,2-bis(triethoxysilyl)ethylene (BTEE) organosilica precursor using alkyltrimethylammonium bromide (CnTAB) surfactants with different alkyl chain length (n=12, 14, 16, 18) as supramolecular templates. The presence of molecularly ordered ethylene groups in the resulting periodic mesoporous organosilica (PMO) materials was confirmed by XRD data along with 29Si and 13C MAS NMR analysis. Additional characterization techniques, namely nitrogen sorption, TEM, and TGA, confirmed the structural ordering and thermal stability of the molecularly ordered ethylene-bridged PMOs. The PMOs exhibit molecular-scale ordering (with a periodicity of 5.6 A) within the organosilica framework and tunable pore size, which depending on the alkyl chain length of the surfactant templates, varied in the range 23-41 A. Furthermore, depending on the alkyl chain length of the templates, the particle morphology of the PMOs gradually changed from monodisperse spheres (for C12TAB) to rod or cakelike particles (for C14TAB) and elongated ropelike particles for longer chain surfactants. Variations in the surfactant chain length therefore allowed control of both the pore size and particle morphology without compromising molecular-scale or structural ordering. The reactivity of ethylene groups was probed by bromination, which demonstrated the potential for further functionalization of the PMOs.     

Polyester scaffolds with bimodal pore size distribution for tissue engineering

This paper presents a method for the preparation of porous poly(L-lactide)/poly[(L-lactide)-co-glycolide] scaffolds for tissue engineering. Scaffolds were prepared by a mold pressing-salt leaching technique from structured microparticles. The total porosity was in the range 70-85%. The pore size distribution was bimodal. Large pores, susceptible for osteoblasts growth and proliferation had the dimensions 50-400 microm. Small pores, dedicated to the diffusion of nutrients or/and metabolites of bone forming cells, as well as the products of hydrolysis of polyesters from the walls of the scaffold, had sizes in the range 2 nm-5 microm. The scaffolds had good mechanical strength (compressive modulus equal to 41 MPa and a strength of 1.64 MPa for 74% porosity). Scaffolds were tested in vitro with human osteoblast-like cells (MG-63). It was found that the viability of cells seeded within the scaffolds obtained using the mold pressing-salt leaching technique from structured microparticles was better when compared to cells cultured in scaffolds obtained by traditional methods. After 34 d of culture, cells within the tested scaffolds were organized in a tissue-like structure. Photos of section of macro- and mesoporous PLLA/PLGA scaffold containing 50 wt.-% of PLGA microspheres after 34 d of culture. Dark spots mark MG-63 cells, white areas belong to the scaffold. The specimen was stained with haematoxylin/eosin. Bar = 100 microm.