On the calibration of the Chaboche hardening model and a modified hardening rule for uniaxial ratcheting prediction

A systematic mathematical approach is developed in the context of uniaxial cyclic ratcheting for the parameter determination of the decomposed Chaboche hardening rule. This is achieved by deriving the relation between the evolution of the backstress and the plastic strain accumulation. Unlike current calibration techniques where a trial–error approach is employed to fit the simulation results to experimental data, the proposed method determines the parameters directly from uniaxial ratcheting experiments. Numerical results indicate that Chaboche’s hardening model is much more efficient than what has been demonstrated before. Finally, as an improvement to the decomposed model, a modification is made to one of the backstress components. This improved component enables the model to predict uniaxial ratcheting with more accuracy.     

A generalized anisotropic hardening rule based on the Mroz multi-yield-surface model for pressure insensitive and sensitive materials

In this paper, a generalized anisotropic hardening rule based on the Mroz multi-yield-surface model for pressure insensitive and sensitive materials is derived. The evolution equation for the active yield surface with reference to the memory yield surface is obtained by considering the continuous expansion of the active yield surface during the unloading/reloading process. The incremental constitutive relation based on the associated flow rule is then derived for a general yield function for pressure insensitive and sensitive materials. Detailed incremental constitutive relations for materials based on the Mises yield function, the Hill quadratic anisotropic yield function and the Drucker–Prager yield function are derived as the special cases. The closed-form solutions for one-dimensional stress–plastic strain curves are also derived and plotted for materials under cyclic loading conditions based on the three yield functions. In addition, the closed-form solutions for one-dimensional stress–plastic strain curves for materials based on the isotropic Cazacu–Barlat yield function under cyclic loading conditions are summarized and presented. For materials based on the Mises and the Hill anisotropic yield functions, the stress–plastic strain curves show closed hysteresis loops under uniaxial cyclic loading conditions and the Masing hypothesis is applicable. For materials based on the Drucker–Prager and Cazacu–Barlat yield functions, the stress–plastic strain curves do not close and show the ratcheting effect under uniaxial cyclic loading conditions. The ratcheting effect is due to different strain ranges for a given stress range for the unloading and reloading processes. With these closed-form solutions, the important effects of the yield surface geometry on the cyclic plastic behavior due to the pressure-sensitive yielding or the unsymmetric behavior in tension and compression can be shown unambiguously. The closed form solutions for the Drucker–Prager and Cazacu–Barlat yield functions with the associated flow rule also suggest that a more general anisotropic hardening theory needs to be developed to address the ratcheting effects for a given stress range.     

On the evolution of isotropic and kinematic hardening with finite plastic deformation Part I: compression/tension loading of OFHC copper cylinders

Compression tests followed by tension tests after re-machining were performed on annealed oxygen-free-high-conductivity copper cylinders. These tests were conducted at nine levels of maximum strain ranging from 5 to 50%. From this data, isotropic and kinematic hardening were calculated using 50, 1000 and 2000 microstrain offset definitions. Both isotropic and kinematic hardening were found to depend on the yield definition. Isotropic hardening, which increased with plastic strain with no signs of saturation, also increased with larger offset definition of yield. Kinematic hardening, which increased to 40% strain and appeared to saturate thereafter, decreased with higher offset definitions of yield.     

A note on formulations of static shakedown analysis with bounded kinematic hardening

Two different formulations for the two-surface model of bounded kinematic hardening can be found in literature on shakedown analysis with the von Mises yield criterion. This short paper explains that these two formulations are not equivalent, although there exists literature asserting that they are equivalent. More specifically, the formulation using the constraint on the stress is not a sufficient condition for the two-surface model. Consequently, the static shakedown analysis using this formulation over-evaluates the shakedown factor in general.     

A computational study of a model of single-crystal strain-gradient viscoplasticity with an interactive hardening relation

The behavior of a model of single-crystal strain-gradient viscoplasticity is investigated. The model is an extension of a rate-independent version, and includes a new hardening relation that has recently been proposed in the small-deformation context (Gurtin and Reddy, 2014), and which accounts for slip-system interactions due to self and latent hardening. Energetic and dissipative effects, each with its corresponding length scale, are included. Numerical results are presented for a single crystal with single and multiple slip systems, as well as an ensemble of grains. These results provide a clear illustration of the effects of accounting for slip-system interactions.     

A novel approach for anisotropic hardening modeling. Part II: Anisotropic hardening in proportional and non-proportional loadings,application to initially isotropic material

The modeling of anisotropic hardening, in particular for non-proportional loading paths, is a challenging task for advanced macroscopic models. The complex distortion of the yield locus is related to the activation and cross-hardening of different slip systems, depending on crystallographic orientations. These physical mechanisms can be taken into account in polycrystalline models but the computation times are enormous. The novel approach detailed in Part I (Rousselier et al., 2009) consists in: (i) drastically reducing the number of crystallographic orientations to save the computation cost, (ii) applying a parameter calibration procedure to obtain a good agreement with the experimental database. This methodology is first applied here to the anisotropic hardening in the proportional loadings of the strongly anisotropic aluminum alloy of Part I. Very good modeling is achieved with only eight crystallographic orientations. Different levels of additional hardening in biaxial proportional loading as compared to uniaxial loading can be modeled with the same polycrystalline model. For this, only the parameter calibration has to be performed with different databases. The same methodology has also been applied for the modeling of isotropic behavior. The best compromise between model accuracy and numerical cost is obtained with fourteen orientations. The deviations from isotropy are acceptable in all loading directions. Different levels of hardening in orthogonal loading: simple shear followed by simple tension, are achieved without any modification of the model equations. Only the parameter calibration has to be performed with different hardening levels in the database. FE calculations of a deep drawing test have been performed. The CPU time of the polycrystalline model is only five times larger than that with the simple von Mises model. The CPU time with texture evolution is further increased by a factor of two. The effects of texture evolution in rolling of the initially isotropic fcc material have been investigated. The resulting texture and hardening are qualitatively good.     

Evolution of subsequent yield surfaces and elastic constants with finite plastic deformation. Part II: A very high work hardening aluminum alloy (annealed 1100 Al)

Results are presented on the evolution of subsequent yield surfaces with finite deformation in a very high work hardening annealed 1100 aluminum alloy. In Part I [Khan, A.S., Kazmi, R., Stoughton, T., Pandey, A., 2009a. Evolution of subsequent yield surfaces and elastic constants with finite plastic deformation. Part 1: a very low work hardening aluminum alloy (Al-6061–T6511) 25, 1611–1625.] of this paper, similar results are presented for a very low work hardening aluminum alloy. Those results were very different from the present ones, and all the results were for proportional loading paths. The subsequent yield surfaces are determined in tension, free end torsion and combined tension–torsion proportional and non-proportional loading paths, using 10 με deviation from linearity definition of yield. Yield surfaces are also determined after linear, bi-linear, and non-linear unloading paths after finite deformation under tension, free end torsion, and combined tension–torsion loading. The initial yield surface is closer to the von-Mises surface and the subsequent yield surfaces show distortion, expansion, positive cross-effect, and “nose” in the loading direction. Additionally, the subsequent yield surfaces after non-proportional loading paths show shrinkage and compounded distortion. The yield surfaces after unloading depict strong anisotropy, positive cross-effect and exhibits different proportion of distortion in each loading conditions. The Young’s and shear modulus decrease with plastic deformation and this decrease is much less than those reported in the published literature.