Characterization of latex particles for aqueous polymeric coating by electroacoustic method

Concentrated dispersions are used as coating dispersions for aqueous polymeric coatings, and characterization of the actual concentrated dispersions is an important in the pharmaceutical industry. The commonly used aqueous coating polymers are acrylic polymers and cellulose derivatives. We conducted a characterization study of polymethacrylate-based aqueous polymeric latex for aqueous coating, Eudragit L30D-55 (A-latex) and Eudragit RL30D (C-latex), by electroacoustic method. Colloidal Vibration Current (CVI) is one of the most important parameters relating to dynamic electrophoretic mobility and zeta potential, so we evaluated this parameter first. Volume fractions var of the latex in concentrated dispersions affect the CVIs according to the theory of Dukhin et al. The A-latex and C-latex CVI(*)s which were corrected with regard to the effect of volume fraction by the theoretical equation were nearly constant independent of phi in the ranges >0.04 and >0.03, respectively. The zeta potentials and colloidal stabilities of the concentrated dispersions were evaluated using an electroacoustic method by altering the pH and salt concentration. A-latex strongly aggregated at and below pH 2.5 and at and beyond 0.06 mol/L of electrolyte concentration. Regarding C-latex, instable dispersion was observed at 0.3 and 1 mol/L of NaCl concentration. The total potential energy of interaction between pairs of latex particles was changed by altering the salt concentration in this dispersion based on DLVO theory. The experimental results of stability in the concentrated latex dispersions can be explained by the total interaction energies.     

Colloidal stability of aqueous polymeric dispersions: effect of pH and salt concentration

Aqueous film coatings often contain some electrolytes, organic acids, and pigments to give functions of sustained release, time-controlled release, or protection against light. Additions of some electrolytes or organic acids into latex dispersion for an aqueous film coating affect its colloidal stability. We characterized the aqueous polymeric latexes used in the pharmaceutical industry by measuring zeta potential and particle size, and evaluated this colloidal stability using DLVO theory. Three polymethacrylate-based aqueous polymeric latexes, Eudragit L30D-55, Eudragit RS30D and Eudragit NE30D, having anionic, cationic, and neutral polymer, respectively, were used in this study. The Hamaker constant of the polymethacrylate-based latex was determined to be 6.35 x 10(-21) J, and the total potential energy of the latex dispersion was calculated. The total potential energy of interaction between pairs of latex particles changes by altering the salt concentration and pH. The experimental results of stability in the anionic and the cationic latex dispersions can be explained by the total interaction energies. However, the stabilization of the neutral latex did not match the calculated result. The steric interaction produced by the surfactant likely resulted in the stable dispersion of this latex.     

Interaction of pigments with polystyrene latex prepared using a zwitterionic emulsifier

An emulsion polymerization of styrene in the presence of a zwitterionic emulsifier,N,N-dimethyl-n-laurylbetaine (LNB), was carried out at pH 7.0. The stability of mixed dispersions composed of latex particles prepared with the emulsifier (LNB) and titanium dioxide particles was studied as a function of pH. The zeta potential of the synthesized latex particles was significantly dependent on the pH and showed the existence of an isoelectric point. In the pH range of 3.0–8.3, where the latices are positively charged while titanium dioxide pigment particles are negatively charged, the mixed suspensions of the latices and titanium dioxide particles were dispersed but exhibited heterocoagulation with increasing particle number of the latices. Furthermore, titanium dioxide particles were restabilized with further addition of the latices. The mechanisms of these processes are discussed. A similar experiment was conducted with silica particles.     

Rapid gel-like latex film formation through controlled ionic coacervation of latex polymer particles containing strong cationic and protonated weak acid functionalities

We introduce a controlled ionic coacervation (CIC) process that rapidly forms uniform, gel-like latex films with significant mechanical integrity without loss of water from the film. This process uses latex particles that contain both strong cationic charges and weak protonated acid groups. An increase in pH ionizes the weak acid and triggers the rapid setting of the latex films. The necessary increase in pH can be achieved by coating the latex onto an alkaline surface (such as concrete) or by controlled release of a fugitive acid (such as carbon dioxide). We explore the effect of latex composition and concentration on this process. We show that the CIC process does not require a water-soluble polymer to obtain the rapid-set film properties. Our proposed mechanism for CIC process is consistent with models for rapid, irreversible, particle-particle aggregation.     

THE INFLUENCE OF COLLOIDAL STABILITY ON CRITICAL PIGMENT VOLUME CONCENTRATION (CPVC)

The level of colloidal stability of a latex coating formulation is governed by the hydrodynamic size of the pigment particle and its aggregates, along with the electrolyte concentration of the coating formulation. Model latex coating films were developed to investigate the effects of pigment aggregate size and the electrolyte concentration in the latex coating formulation on the critical pigment volume concentration (CPVC), as determined by mechanical optical and permeability properties.

The poly(styrene) pigment and poly(styrene-butadiene) (60:40) binder particles were characterized for their relative sizes, the surfactant surface coverage and the critical coagulation concentration, in dilute (1.8% solids) and concentrated (42% solids) dispersions, for sodium chloride and calcium chloride. The hydrodynamic diameter of the strong pigment aggregates formed as a function of aging time, after adjusting the electrolyte concentration of the pigment dispersion to the c.c.c. level were characterized by capillary chromatography technique.

The Increasing size of the pigment aggregates and the increasing electrolyte concentration of the latex coating formulation were shown to sharply decrease the CPVC values determined by mechanical and optical properties such as tensile strength and contrast ratio of the coating. Their influence on the permeability property of the films such as porosity was limited by the availability of the binder to form smooth surface below 35-40% PVC.

The morphological studies of the coating films showed that aggregates cause an increase in the degree of non-uniform distribution of the binder and pigment in the latex coating film     

Latex Surface and Bulk Coagulation Induced by Solvent Vapors

Latex exposure to solvent vapors leads to highly specific changes in latex stability as well as on the morphologies of the particle association products, depending on the latex and solvent used. Examples of solvent vapor-induced aggregation are given: surface films are obtained on two PS latexes; in one case, the film surface is mirror-reflective and very flat, as evidenced by AFM. Another PS latex coagulates under exposure to acetone vapors, and the morphologies of the coagula are highly sensitive to the exposure conditions. This latex yields a highly porous foam-like structure, in which particles are strongly coalesced but form percolating patches around the pores. The same latex but under other conditions produces a coagulum of large numbers of aggregated particles with a raspberry-like morphology. Density centrifugation experiments show that the effect of solvents on different latex fractions is not uniform, and some fractions show larger density changes than others, thus evidencing a variability in their swelling ability. Copyright 2000 Academic Press.     

The effect of pH on emulsion polymerization of styrene in the presence of an amphoteric emulsifier

An emulsion polymerization of styrene in the presence of an amphoteric emulsifier of the betaine type; N,N-dimethyl-n-laurylbetaine (LNB), has been studied at various pH values. The relationships between the physicochemical properties of LNB aqueous solutions, the emulsion polymerization process and the characteristics of the synthesized latex particles were studied under various pH conditions. The polymerization rate and the particle number concentration decreased with increasing pH of LNB aqueous solution and changed in shape at both ca. pH 4 and pH 8–10. The properties of LNB aqueous solution also changed with the pH and changed in shape at the same pH as that of the emulsion polymerization. These pH values were in good agreement with the pH at which the LNB molecule changed its ionic form. The number of synthesized latex particles was proportional to the number of LNB micelles in the solution, below pH 10. The particle size of the synthesized latex particles and the molecular weight of the latex polymers also changed with the properties of LNB aqueous solutions, accompanying the change of the ionic form of LNB molecules.     

Visual microscopic studies on hetero-aggregation and selective aggregation

 An optical video microscopic technique was used to study hetero-aggregation and selective aggregation phenomena among n-hexadecane oil drops (40–110 μm in diameter) and two types of polystyrene latex particles (6.76 and 30.2 μm, in diameter), suspended inside an aqueous medium with pH varying between 1.1 and 12.9. A single drop was produced in situ using a micropipette inside the aqueous phase-filled glass microcapillary (100–160 μm i.d.) containing the particles. Interactions between the drop and the solid particles and among the solid particles was achieved by movement of the aqueous medium in and out of a second micropipette. Drop–particle interactions were distinctly different from particle–particle interactions. It was observed that the latex particles aggregated irreversibly with the oil drop in all cases except two, viz. for 6.76 μm particles at around neutral pH whereas the irreversibility of aggregation in particle–particle interactions was only seen at the ends of the pH spectrum. At around neutral pH, the flocs or clusters of small particles were very weak. Visual observations at each pH are explained on the basis of the classical DLVO (Derjaguin–Landau–Verwey–Overbeek) theory. Partial wetting of particles surfaces by oil appears to be a key factor in the irreversibility of drop– particle hetero-aggregation. Results indicate that the display of reversible, irreversible or weak aggregation depends on the location and depth of the secondary minimum and that the long-range, attractive, London–van der Waals force is responsible for the initial formation of an aggregate. Received: 4 July 1996 Accepted: 5 December 1996     

Electrochemical properties and stability of emulsifier-free polystyrene latexes in 1: 1 electrolyte solutions

The electrokinetic and adsorption characteristics of monodisperse emulsifier-free latexes of polystyrene (particle sizes of 0.25–0.40 μm) with surface carboxyl and sulfo groups are comprehensively studied depending on pH and the concentration of background NaCl solutions. The constants of surface carboxyl group dissociation and surface complexation, as well as the adsorption potentials of OH^? and Na⁺ ions, are calculated. The stability of latex suspensions is investigated and the coagulating concentrations of NaCl and HCl solutions are determined. An analysis of the curves plotted for the pair interaction between latex particles at different concentrations of NaCl solutions suggests that the system possesses an additional stability factor, which is probably associated with polymer chains that protrude over the particle surface into a solution.     

Surface‐Functionalized Latex Particles as Controlling Agents for the Mineralization of Zinc Oxide in Aqueous Medium

Polystyrene latex particles modified at the surface with different hydrophilic functional groups were prepared by miniemulsion polymerization and used as controlling agents in the crystallization of zinc oxide from aqueous medium. The effects of the chemical nature of the surface functionalization and the latex concentration on the crystal growth, morphology, and crystalline structure of the resulting zinc oxide were analyzed. Micro‐ and submicrosized crystals with a broad variety of morphologies depending on the functionalization were obtained. Among the different latexes studied, the acrylic‐acid‐derived particles were shown to be a convenient system for further quantitative investigations. In this case, as the additive concentration increases, the length‐to‐width ratio (aspect ratio) of the crystals decreases systematically. Preferential adsorption of the latex particles onto the fast‐growing faces {001} of ZnO is assumed to follow a Langmuir‐type isotherm, and interaction of the adsorbed particles with the growth centers will reduce the growth rate in [001]. This leads to a quantitative relationship linking the aspect ratio to the latex concentration at constant diameter and surface chemistry of the latex. The dependence of the aspect ratio on charge density of the latex can also be modeled by an algorithm in which attractive forces between the latex particle and the ZnO surface are balanced against repulsive forces of an osmotic nature. The latter are associated with the confined volume between the crystal and latex particle surfaces.     

Kinetics of latex formation of PBMA latex in the presence of alkali soluble resin using atomic force microscopy

 The effect of alkali-soluble resin (ASR), poly(ethylene-co-acrylic acid), EAA, postadded to emulsifier-free monodisperse poly(butyl methacrylate) (PBMA) latexes on the kinetics of film formation was investigated using atomic force microscopy (AFM). Corrugation height of latex particles in films was monitored at various annealing temperatures as a function of annealing time. Enhanced polymer diffusion was found in a latex film containing ASR regardless of anneal-ing temperature. With increasing annealing temperature, a much higher rate of polymer diffusion was found in latex films containing ASR. These results can be interpreted that the low molecular weight and low Tg EAA resin adsorbed at the particle surface is more susceptible to diffusion than that of the PBMA in the film formation stage, thus it enhances the mobility of PBMA polymer. Received: 30 October 1997 Accepted: 20 March 1998     

Adsorption of Bovine Serum Albumin onto Polystyrene Latex Particles Bearing Saccharidic Moieties

The adsorption of bovine serum albumin (BSA) onto polystyrene latexes bearing various amounts of sugar moieties has been investigated as a function of pH and ionic strength and the results were compared to those for bare polystyrene latexes having negative surface charges. The functionalized latexes were produced by seeded copolymerization of (0.3 μm) liposaccharidic monomer onto polystyrene particles obtained by soap-free emulsion polymerization of styrene using potassium persulfate as initiator. At first, the electrophoretic mobility behavior of the various latexes was examined as a function of pH: a significant decrease was observed in the case of saccharide-containing latex particles compared to the bare particles. The adsorption of BSA onto these latexes exhibited a reduced amount of adsorbed BSA for those latex particles bearing saccharide groups. This adsorbed amount depends on the yield of saccharidic monomer incorporated onto the surfaces of the latex particles.     

Liquid marbles prepared from pH-responsive sterically stabilized latex particles

Submicrometer-sized pH-responsive sterically stabilized polystyrene (PS) latex particles were synthesized by dispersion polymerization in isopropyl alcohol with a poly[2-(diethylamino)ethyl methacrylate]- (PDEA-) based macroinitiator. These PDEA-PS latexes were extensively characterized with respect to their particle size distribution, morphology, chemical composition, and pH-responsive behavior. Millimeter- and centimeter-sized "liquid marbles" with aqueous volumes varying between 15 μL and 2.0 mL were readily prepared by rolling water droplets on the dried PDEA-PS latex powder. The larger liquid marbles adopted nonspherical shapes due to gravitational forces; analysis of this deformation enabled the surface tension to be estimated. Scanning electron microscopy and fluorescence microscopy studies indicated that flocs of the PDEA-PS particles were adsorbed at the surface of these water droplets, leading to stable liquid marbles. The relative mechanical integrity of the liquid marbles prepared from alkaline aqueous solution (pH 10) was higher than those prepared from acidic aqueous solution (pH 2) as judged by droplet roller experiments. These liquid marbles exhibited long-term stability (over 1 h) when transferred onto the surface of liquid water, provided that the solution pH of the subphase was above pH 8. In contrast, the use of acidic solutions led to immediate disintegration of these liquid marbles within 10 min, with dispersal of the PDEA-PS latex particles in the aqueous solution. Thus the critical minimum solution pH required for long-term liquid marble stability correlates closely with the known pK(a) value of 7.3 for the PDEA stabilizer chains. Stable liquid marbles were also successfully prepared from aqueous Gellan gum solution and glycerol.     

The Effect of pH on Emulsion Polymerization of Styrene in the Presence of an Amphoteric Emulsifier

The emulsion polymerization of styrene in the presence of an amphoteric emulsifier of the amino acid type, N-lauroyl-1-N, N-dimethyllysine (DMLL), has been studied at various pH values. The polymerization rate and the particle number concentration increased with increasing pH of the aqueous DMLL solution and these curves changed in slope at approximately pH 4 and pH 9. The physicochemical properties of the aqueous DMLL solution, such as CMC and the aggregation number, changed with the pH and similarly changed in slope at almost the same pH as the emulsion polymerization. These pH values were in good agreement with the pH at which the ionic form of the DMLL molecule changes. The number of latex particles formed changed in proportion to the number of DMLL micelles in the solution. The particle size and the molecular weight of the synthesized latex particles were also dependent on the physicochemical solution properties accompanying the change in the ionic forms of DMLL.     

A comprehensive experimental study of surfactant-free emulsion polymerization of styrene

Comprehensive experimental results are presented for surfactant-free emulsion polymerization of styrene with water-soluble, ionic initiators. Special emphasis is placed on the particle nucleation, the chemical structure of the nucleating species, the change of latex, particle and polymer properties as well as the development of particle morphology with polymerization time. Under special conditions the appearance in transmission electron microscopy pictures of less electron dense anomalous particles is observed. The formation of these structures is discussed and possible formation mechanisms presented. Dialysis of the latexes changed their properties drastically as they became unstable to coagulation. The original latexes did not change their properties over several months. Received: 25 November 1998 Accepted in revised form: 25 January 1999     

Cryo-SEM studies of latex/ceramic nanoparticle coating microstructure development

Cryogenic scanning electron microscopy (cryo-SEM) was used to investigate microstructure development of composite coatings prepared from dispersions of antimony-doped tin oxide (ATO) nanoparticles (approximately 30 nm) or indium tin oxide (ITO) nanoparticles (approximately 40 nm) and latex particles (polydisperse, D(v): approximately 300 nm). Cryo-SEM images of ATO/latex dispersions as-frozen show small clusters of ATO and individual latex particles homogeneously distribute in a frozen water matrix. In contrast, cryo-SEM images of ITO/latex dispersions as-frozen show ITO particles adsorb onto latex particle surfaces. Electrostatic repulsion between negatively charged ATO and negatively charged latex particles stabilizes the ATO/latex dispersion, whereas in ITO/latex dispersion, positively charged ITO particles are attracted onto surfaces of negatively charged latex particles. These results are consistent with calculations of interaction potentials from past research. Cryo-SEM images of frozen and fractured coatings reveal that both ceramic nanoparticles and latex become more concentrated as drying proceeds; larger latex particles consolidate with ceramic nanoparticles in the interstitial spaces. With more drying, compaction flattens the latex-latex particle contacts and shrinks the voids between them. Thus, ceramic nanoparticles are forced to pack closely in the interstitial spaces, forming an interconnected network. Finally, latex particles partially coalesce at their flattened contacts, thereby yielding a coherent coating. The research reveals how nanoparticles segregate and interconnect among latex particles during drying.     

无皂乳液聚合中单分散粒子的形成过程

在少量双官能团水溶性共单体(磺化丁二酸-聚乙二醇-烯丙基缩水甘油醚酯)存在下进行MMA/BA无皂乳液聚合,用CoulterLS230激光粒径分析仪研究了乳胶粒子的成核机理和单分散粒子的形成过程.乳胶粒子的成粒过程属多步成粒机理:先均相成核,形成不稳定的初始粒子,然后凝聚成稳定乳胶粒,其粒径分布经历了先变宽后变窄的过程,这是聚合过程中成核-凝聚-增长共同作用,相互竞争的结果.它还导致聚合初期出现周期成核的现象.     

Highly magnetic latexes from submicrometer oil in water ferrofluid emulsions

The synthesis of functionalized submicrometer magnetic latex particles is described as obtained from a preformed magnetic emulsion composed of organic ferrofluid droplets dispersed in water. Composite (polystyrene/γ‐Fe₂O₃) particles were prepared according to a two‐step procedure including the swelling of ferrofluid droplets with styrene and a crosslinking agent (divinyl benzene) followed by seeded emulsion polymerization with either an oil‐soluble [2,2′‐azobis(2‐isobutyronitrile)] or water‐soluble (potassium persulfate) initiator. Depending on the polymerization conditions, various particle morphologies were obtained, ranging from asymmetric structures, for which the polymer phase was separated from the inorganic magnetic phase, to regular core–shell morphologies showing a homogeneous encapsulation of the magnetic pigment by a crosslinked polymeric shell. The magnetic latexes were extensively characterized to determine their colloidal and magnetic properties. The desired core–shell structure was efficiently achieved with a given styrene/divinyl benzene ratio, potassium persulfate as the initiator, and an amphiphilic functional copolymer as the ferrofluid droplet stabilizer. Under these conditions, ferrofluid droplets were successfully turned into superparamagnetic polystyrene latex particles, about 200 nm in size, containing a large amount of iron oxide (60 wt %) and bearing carboxylic surface charges. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2642–2656, 2006     

Sedimentation stability of mixed dispersions of kaolin and synthetic latexes

Sedimentation stability of mixed dispersions of kaolin and synthetic latexes was studied in relation to the chemical nature of the phase boundary, particle size, pH of the dispersion medium, and concentration ratio of components of the dispersed phase.     

Hydrophilic magnetic polymer latexes. 1. Adsorption of magnetic iron oxide nanoparticles onto various cationic latexes

With a view to preparing monosized hydrophilic functional magnetic latex particles based on a two-step strategy using anionic iron oxide and cationic polymer latexes, the adsorption step was systematically investigated for a better control of the subsequent encapsulation step. The iron oxide nanoparticles were first obtained according to the classical precipitation method of ferric and ferrous chloride salt using a concentrated sodium hydroxide solution, whereas the polystyrene (PS), P(S/N-isopropylacrylamide (NIPAM)) core–shell and PNIPAM latexes were produced via emulsion and precipitation polymerizations, respectively. The polymer and inorganic colloids were then characterised. The adsorption of iron oxide nanoparticles onto the three types of polymer latexes via electrostatic interaction was studied as a function of iron oxide particle concentration, charge density and the cross-linking density of the hydrophilic layer. The maximum amounts of magnetic nanoparticles adsorbed onto the various latexes were found to increase in the following order: PS < P(S/NIPAM) < P(NIPAM). This significant difference is discussed by taking into account the charge distribution in the hydrogel layer and diffusion phenomena inside the cross-linked hydrophilic shell. Received: 28 December 1998 Accepted in revised form: 15 April 1999