Formation of oxide layers modified with polytetrafluoroethylene or graphite on aluminum and titanium alloys by plasma electrolytic oxidation

For one-stage formation of coatings containing polytetrafluoroethylene or graphite, it was proposed to use Na₂SiO₃ + NaOH aqueous electrolyte containing siloxane-acrylate emulsion and dispersed powders of polytetrafluoroethylene or graphite. The phase and elemental composition and surface morphology of the formed coatings were determined. It was shown that the introduction of polytetrafluoroethylene markedly increases the hydrophobic and wear-resistant properties of coatings.     

Carbon Nanotube‐Directed Polytetrafluoroethylene Crystal Growth via Initiated Chemical Vapor Deposition

Initiated chemical vapor deposition (iCVD) has been shown to be suitable for blanketing surfaces with thin polymer coatings of ≈1–2 nm and greater. In this work, iCVD coatings of polytetrafluoroethylene (PTFE) deposited on carbon nanotube (CNT)‐based surfaces show CNT‐templated PTFE single crystal growth. While the coating forms disoriented agglomerates when deposited on an amorphous carbon background, “shish‐kebab” structures are observed when grown on single‐walled carbon nanotubes (SWCNT) as well as CNT buckypaper. It is shown that the shish‐kebab structure is composed of PTFE lamellae arranged with the chain backbones running parallel to the SWCNT axis. This result allows one to control not only the surface chemistry using PTFE but also the coating surface topology.     

X-ray absorption of nitrogen-doped amorphous carbon films for determining sp2/sp3 bonding concentrations

A method of analyzing X-ray absorption spectra of nitrogen-doped amorphous carbon (a-C) samples was developed to determine their sp² bonding concentrations. The films under consideration are simultaneously deposited onto polytetrafluoroethylene (PTFE) polymer or silicon wafer substrates by hot wire plasma sputtering of graphite. sp² bonding concentrations of a-C films deposited on PTFE increase from 74% to 93% with growing nitrogen doping. Silicon substrate films yield the same general trend, but show that the near surface electronic structure of a-C films depends on the substrate.     

PTFE超细颗粒的表面活化与化学接枝

采用钠萘络合物化学腐蚀液对聚四氟乙烯(PTFE)超细颗粒表面进行活化, 对活化后的表面用氨基十一酸碳链进行化学接枝, 并用IR和XPS技术对活化及接枝前后颗粒的表面结构和价键状态进行了表征. 结果表明：活化后的PTFE超细颗粒表面上存在羟基、羰基、羧基等活性官能团, 并出现炭化现象；氨基十一酸的氨基能与表面羟基发生缩合反应, 并接枝于PTFE超细颗粒表面.     

Electroless Ni-plating on PTFE fine particles

A Ni electroless plating process was used with polytetrafluoroethylene (PTFE) fine particles (25–500 μm). Using nonionic hydrocarbon surfactant, PTFE particles were dispersed in the plating bath. The PTFE hydrophobicity was sufficiently high that Ni was deposited partly on the PTFE surface in the initial step. The Ni-PTFE particles were formed into the Ni-PTFE plate by heat treatment at 350 °C after pressing. The Ni-PTFE plate had electrical conductivity and gas permeability, which were influenced by the pore distribution in the plate. Pores with 1 μm diameter might be especially important to impart high gas permeability to the Ni-PTFE plate.     

A Facile Method for Preparation of Superhydrophobic Surfaces with Poly(furfuryl Alcohol)/PTFE Composites

A stable superhydrophobic surface have been fabricated with poly(furfuryl alcohol) (PFA)/polytetrafluoroethylene (PTFE) composite coatings on steel substrates by using a facile method. The observation of field emission scanning electron microscopy revealed that the hierarchical microstructures formed on the surfaces are controlled by varying the curing temperature. This method can be easily operated on substrates of steel, therefore is readily developed to other engineering metal substrates such as aluminum, copper, etc.     

Characteristics of Plasma-Electrolytic Oxide Coatings Formed on Aluminum and Titanium in Electrolytes with Siloxane Acrylate and Particles of Vanadium,Boron, and Aluminum Oxides

It is shown that aqueous suspension-emulsion electrolytes containing sodium silicate, siloxane-acrylate emulsion, and dispersed particles of oxides are promising for direct synthesis by the plasma-electrolytic oxidation method of coatings with multicomponent composition on titanium and aluminum. The formation processes, composition, and structure of the coatings were studied in electrolytes with 1–4-μm particles of V₂O₅, B₂O₃, or Al₂O₃. The average content of metals and nonmetals of dispersed particles in the surface part of the coatings is ~1–2 at %. The coatings have a developed surface morphology and contain in the surface part up to 50–73 at % carbon.     

Effect of solid lubricant particles on the tribological properties of PTFE composites lubricated with natural seawater

An orthogonal test was used to design different mixture ratios of molybdenum disulfide(MoS₂), graphite, and SiO₂ particles, which were filled with polytetrafluoroethylene (PTFE) composite. MoS₂-, graphite-, and SiO₂-modified PTFE was obtained by pressing and sintering, and the processing parameters were determined using progressive studies and experiments. The friction and wear properties of different PTFE composites lubricated with natural seawater were analyzed using an MMU-5G wear tester. A laser scanning confocal microscope was employed to examine the morphological characteristics of the worn surface. Moreover, the influence of particle proportions on the tribological property of composites was analyzed. Results show that the addition of SiO₂, MoS₂, and graphite can increase the bearing capacity, improve the wear resistance, reduce the friction coefficient, and increase the self-lubricating ability of the PTFE matrix.     

Studies on Volatilization of Zirconium from Electrothermal Graphite Furnace for Sample Introduction into Inductively Coupled Plasma

Element zirconium reacted with polytetrafluoroethylene (PTFE) dispersed in isopropanol-water mixture to form volatile fluoride when heated in an electrothermal graphite furnace, and the fluorides formed subsequently were vaporized into ICP for atomization and excitation. The technique provides a picogram detectkm limit and adequate precision of 4% relative standard deviation. Linear dynamic range covers over three orders of magnitude. The process of sample preparation it very convenient. It is expected that the method proposed is suitable for determination of other refractory elements.     

Composite electrochemical coatings with a carbon-containing dispersed phase or polytetrafluoroethylene

Composite electrochemical coatings based on nickel, zinc, and chromium were studied. The dispersed phase of these coatings is constituted by graphite, diamond, and polytetrafluoroethylene produced from wastes formed in manufacture of fluoroplastic and ultradispersed diamond produced from industrial waste. The conditions in which high-quality coatings with best characteristics, such as microhardness and corrosion resistance, were determined. The wear resistance was additionally found for the chromium-diamond coating.     

Combined effect of fibers and PTFE nanoparticles on improving the fretting wear resistance of UHMWPE‐matrix composites

Ultra‐high molecular weight polyethylene composites reinforced with carbon fibers (CF) and polytetrafluoroethylene (PTFE) were prepared. The effects of fillers on the microstructure and fretting wear behavior of composites were investigated. The results of X‐ray diffraction and scanning electron microscopy measurements indicated that the microstructure of composites were greatly changed, and the distinct interface between fillers and matrix had been formed with the incorporation of CF and PTFE. In addition, results also showed that the simultaneously filled with CF and PTFE at a proper weight fraction contributed to dramatically improving the friction reducing and wear resistance of ultra‐high molecular weight polyethylene. It can be found that there exists synergism between fillers. Copyright © 2015 John Wiley & Sons, Ltd.     

Effect of maleic anhydride‐grafted polytetrafluoroethylene on the tensile and tribological properties of blending polytetrafluoroethylene with polyamide‐6

Blending polytetrafluoroethylene (PTFE) to polyamide‐6 (PA6) with and without maleic anhydride‐grafted polytetrafluoroethylene (PTFE‐g‐MA) was produced in a corotating twin screw extruder, where PTFE acts as the polymer matrix and PA6 as the dispersed phase. The effect of PTFE‐g‐MA on the tensile properties and tribological propertiesof PTFE/PA6 polymer blends is studied. Results show that the structural stability and morphology of the blends were greatly improved by PTFE‐g‐PA6 grafted copolymers, which were formed by the in situ reaction of anhydride groups with the amino end groups of PA6 during reactive extrusion forming an imidic linkage. The presence of PTFE‐g‐PA6 in the PTFE continuous phase improves the interfacial adhesion, as a result of the creation of an interphase that was formed by the interaction between the formed PTFE‐g‐PA6 copolymer in situ and both phases. Compared with thePTFE/PA6 without PTFE‐g‐MA, the PTFE/PA6 with PTFE‐g‐MAhad the lowest friction coefficient and wear under given applied load and reciprocating sliding frequency. The interfacial compatibility of the composite prevented the rubbing‐off of PA6, accordingly improved the friction and wear properties of the composite. Copyright © 2009 John Wiley & Sons, Ltd.     

Thermo-stimulated luminescence of gamma-irradiated polytetrafluoroethylene

The thermo-stimulated luminescence of γ-irradiated commercial polytetrafluoroethylene (PTFE) was explored. There are up to four intense maxima in the luminescence curves of different formulations of PTFE. The position and number of maxima remain constant at doses up to 30 kGy. The differences of the glow curves in the different copolymers may be the result of impurities capable of reacting with ions or radicals formed under irradiation and by differences in the polymer’s topological structures.     

Concentration conditions of formation of electrically conducting coatings from colloid-graphite dispersions

Concentration conditions under which electrically conducting graphite coatings can be formed on cardboard and polymeric dielectric substrates by deposition of graphite particles from colloid graphite dispersions were studied. It was found how the surface resistance of the samples varies, in the dc mode and in the microwave range, with the concentration and time conditions of formation of electrically conducting coatings. The transmittance and reflectance to microwave electromagnetic radiation were measured for samples coated with particles of colloid graphite from suspensions with various particle sizes.     

Molecular-Level Reinforced Adhesion Between Rubber and PTFE Film Treated by Atmospheric Plasma Polymerization

Extremely strong reinforced adhesion between a polytetrafluoroethylene (PTFE) film and butyl rubber is achieved using an atmospheric pressure plasma graft polymerization, involving argon and acrylic acid vapor. The treated PTFE film is then placed over a raw butyl rubber plate and hot-pressed under 157 N/cm² for 40 min at 150 °C or for 10 min at 180 °C. This procedure results in molecular-level or chemical adhesion between the butyl rubber and the PTFE film. The 180° peeling test results show that a high peeling strength of 3.9 N, per 1 mm sample width, is achieved. Adherend failure of the rubber sheet occurs when the peeling is enforced. From X-ray photoelectron spectroscopy analysis of the treated films, chemical bonds with fluorine atoms are absent from the surface. From scanning electron microscopy analysis, a transparent hydrophilic poly(acrylic acid) layer composed of nanoscale spherical particles is formed. This PTFE-rubber composite material is suitable for high-quality, prefilled medical syringe gaskets.     

Effects of sodium laurylsulfate on crystal structure of calcite formed from mixed solutions

This paper presents a solvent-based, mild method to prepare superhydrophobic, carbon nanofiber/PTFE-filled polymer composite coatings with high electrical conductivity and reports the first data on the effectiveness of such coatings as electromagnetic interference (EMI) shielding materials. The coatings are fabricated by spraying dispersions of carbon nanofibers and sub-micron PTFE particles in a polymer blend solution of poly(vinyledene fluoride) and poly(methyl methacrylate) on cellulosic substrates. Upon drying, coatings display static water contact angles as high as 158° (superhydrophobic) and droplet roll-off angles of 10° indicating self-cleaning ability along with high electrical conductivities (up to 309 S/m). 100 μm-thick coatings are characterized in terms of their EMI shielding effectiveness in the X-band (8.2-12.4 GHz). Results show up to 25 dB of shielding effectiveness, which changed little with frequency at a fixed composition, thus indicating the potential of these coatings for EMI shielding applications and other technologies requiring both extreme liquid repellency and high electrical conductivity.     

气体扩散层中聚四氟乙烯的分布对质子交换膜燃料电池水淹的影响

通过在不同真空度下进行碳纸的聚四氟乙烯（PTFE）浸渍处理,考察了PTFE在碳纸中的分布对燃料电池水淹情况的影响. 碳纸PTFE浸渍过程中,抽真空作用可以将碳纸微孔中存留的空气移除,使PTFE更均匀地扩散到内部微孔中. 碳纸的断面电镜照片显示真空浸渍可以改善PTFE的分布. 在总浸渍量相同时,由于真空浸渍使更多的PTFE进入到碳纸内部微孔,故其表面的PTFE比例减少. 实验进一步考察了碳纸中亲水孔和憎水孔的分布,结果表明真空浸渍处理的碳纸具有更高比例的憎水孔. 将不同处理方法的碳纸制备成膜电极,通过全尺寸电池考察其性能,结果表明PTFE的均匀分布可以改善电池性能,并且电化学阻抗分析表明其有利于改善水淹问题.     

Ultrathin Hydrophobic Coatings Obtained on Polyethylene Terephthalate Materials in Supercritical Carbon Dioxide with Co-Solvents

The surface properties of ultradisperse polytetrafluoroethylene coatings on polyethylene terephthalate materials modified in a supercritical carbon dioxide medium with co-solvent additions (aliphatic alcohols) were analyzed. An atomic force microscopy study revealed the peculiarities of the morphology of the hydrophobic coatings formed in the presence of co-solvents. The contribution of the co-solvents to the formation of the surface layer with a low surface energy was evaluated from the surface energy components of the modified polyester material. The stability of the coatings against dry friction was analyzed.

     

Graphitic encapsulation of catalyst particles in carbon nanotube production

A new model is proposed for the encapsulation of catalyst metal particles by graphite layers that are obtained, for example, in low-temperature chemical vapor deposition production of carbon nanotubes (CNTs). In this model graphite layers are primarily formed from the dissolved carbon atoms in the metal-carbide particle when the particle cools. This mechanism is in good agreement with molecular dynamics simulations (which show that precipitated carbon atoms preferentially form graphite sheets instead of CNTs at low temperatures) and experimental results (e.g., encapsulated metal particles are found in low-temperature zones and CNTs in high-temperature regions of production apparatus, very small catalyst particles are generally not encapsulated, and the ratio of the number of graphitic layers to the diameter of the catalyst particle is typically 0.25 nm(-1)).     

The oxidation‐treated interface on tribological properties of carbon fibers‐reinforced PTFE composite under oil‐lubricated condition

The effect of air oxidation and ozone surface treatment of carbon fibers (CF) on tribological properties of CF reinforced polytetrafluoroethylene (PTFE) composites under oil‐lubricated condition was investigated. Experimental results revealed that ozone treated CF reinforced PTFE (CF–PTFE) composite had the lowest friction coefficient and wear under various applied loads and sliding speeds compared with untreated and air‐oxidated composites. X‐ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that, after ozone treatment, oxygen concentration was obviously increased, and the amount of oxygen‐containing groups on CF surfaces was largely increased. The increase in the amount of oxygen‐containing groups enhanced interfacial adhesion between CF and PTFE matrix. With strong interfacial adhesion of the composite, stress could be effectively transmitted to carbon fibers; carbon fibers were strongly bonded with PTFE matrix and large scale rubbing‐off of PTFE was prevented, therefore, the tribological properties of the composite were improved. Copyright © 2009 John Wiley & Sons, Ltd.