纳米 ZSM-22分子筛的水热合成及在甲醇转化反应中的性能

分子筛结构的独特性和多样性使其在催化、吸附分离和离子交换等领域有着广泛应用.近年来,纳米分子筛制备和应用受到极大关注.与传统微米分子筛相比,纳米分子筛具有较小的晶粒尺寸、较大的外表面积和较高的表面活性,能显著提高其分离和催化性能.制备纳米晶体的常用方法有过量模板法、空间限定法、晶种法、离子热合成法及微反应器合成法等.目前,已合成出多种拓扑结构的纳米分子筛,包括 FAU, MFI, MEL和CHA等. ZSM-22是一种具有 TON拓扑结构的一维十元环直孔道分子筛(孔口尺寸为0.45 nm ×0.55 nm),在长链烷烃异构化和烯烃异构化等反应中表现出优异的催化活性.水热合成法是制备 ZSM-22分子筛最常用的方法,所得样品晶粒尺寸为2–15μm,但由于 ZSM-22分子筛是一种亚稳态结构,为了防止杂晶生成,合成通常是在剧烈搅拌(通常大于400 r/min)下进行.目前已有报道在较低转速下合成 ZSM-22分子筛,但产物仍为微米晶体;或在微波辅助水热合成条件下合成亚微米 ZSM-22分子筛,但晶体尺寸不可调且合成过程需要较高功率的微波反应器.因此,在水热条件下合成纯纳米 ZSM-22分子筛仍然是一个巨大挑战.本文在上述研究基础上采用改进的水热合成法成功合成出纳米 ZSM-22分子筛,考察了转速﹑硅铝比及乙醇共溶剂对晶粒尺寸的影响,比较了纳米和常规微米 ZSM-22分子筛的甲醇转化反应性能.结果表明,采用改进的水热合成法能够在较低转速下合成出纳米 ZSM-22分子筛,晶体尺寸在150–800 nm范围可调.通过考察转速对晶粒尺寸的影响,发现静态合成条件下无法形成 ZSM-22分子筛,表明 ZSM-22分子筛合成需要一定的转速.转速在10–50 r/min变化时,可以合成出不同晶体尺寸的 ZSM-22分子筛,且随转速提高, ZSM-22分子筛晶体尺寸先减小后增大,表明纳米 ZSM-22分子筛合成存在最佳转速.另外,配料硅铝比能显著影响 ZSM-22分子筛晶体尺寸,随配料硅铝比增加, ZSM-22分子筛晶体尺寸先减小后增大.通过在合成体系中添加乙醇作为共溶剂,考察了有机溶剂对 ZSM-22分子筛晶粒尺寸的影响,发现有机溶剂能显著增大 ZSM-22的晶体尺寸.将本文合成的纳米和常规微米 ZSM-22分子筛用于甲醇转化反应,考察了晶体尺寸对 ZSM-22分子筛甲醇转化反应性能的影响.发现与常规微米 ZSM-22分子筛相比,纳米 ZSM-22分子筛催化剂寿命显著提高,说明晶粒尺寸减小能有效减缓积碳导致的分子筛失活;同时,反应产物中乙烯和芳烃选择性有所提高,这是由于外表面积增大所致.此外,还考察了不同硅铝比 ZSM-22分子筛的甲醇转化反应性能.结果表明,分子筛硅铝比会影响催化剂寿命,但晶体尺寸对催化剂寿命影响更大. ZSM-22分子筛硅铝比增大有助于提高低碳烯烃选择性,减少芳烃生成.     

Graphene Oxide Facilitates Solvent‐Free Synthesis of Well‐Dispersed,Faceted Zeolite Crystals

Zeolites with molecular dimension pores are widely used in petrochemical and fine‐chemical industries. While traditional solvothermal syntheses suffer from environmental, safety, and efficiency issues, the newly developed solvent‐free synthesis is limited by zeolite crystal aggregation. Herein, we report well‐dispersed and faceted silicalite ZSM‐5 zeolite crystals obtained using a solvent‐free synthesis facilitated by graphene oxide (GO). The selective interactions between the GO sheets and different facets, which are confirmed by molecular dynamics simulations, result in oriented growth of the ZSM‐5 crystals along the c‐axis. More importantly, the incorporation of GO sheets into the ZSM‐5 crystals leads to the formation of mesopores. Consequently, the faceted ZSM‐5 crystals exhibit hierarchical pore structures. This synthetic method is superior to conventional approaches because of the features of the ZSM‐5 zeolite.     

Dispersion and Orientation of Zeolite ZSM‐5 Crystallites within a Fluid Catalytic Cracking Catalyst Particle

Confocal fluorescence microscopy was employed to selectively visualize the dispersion and orientation of zeolite ZSM‐5 domains inside a single industrially applied fluid catalytic cracking (FCC) catalyst particle. Large ZSM‐5 crystals served as a model system together with the acid‐catalyzed fluorostyrene oligomerization reaction to study the interaction of plane‐polarized light with these anisotropic zeolite crystals. The distinction between zeolite and binder material, such as alumina, silica, and clay, within an individual FCC particle was achieved by utilizing the anisotropic nature of emitted fluorescence light arising from the entrapped fluorostyrene‐derived carbocations inside the zeolite channels. This characterization approach provides a non‐invasive way for post‐synthesis characterization of an individual FCC catalyst particle in which the size, distribution, orientation, and amount of zeolite ZSM‐5 aggregates can be determined. It was found that the amount of detected fluorescence light originating from the stained ZSM‐5 aggregates corresponds to about 15 wt %. Furthermore, a statistical analysis of the emitted fluorescence light indicated that a large number of the ZSM‐5 domains appeared in small sizes of about 0.015–0.25 μm², representing single zeolite crystallites or small aggregates thereof. This observation illustrated a fairly high degree of zeolite dispersion within the FCC binder material. However, the highest amount of crystalline material was aggregated into larger domains (ca. 1–5 μm²) with more or less similarly oriented zeolite crystallites. It is clear that this visualization approach may serve as a post‐synthesis quality control on the dispersion of zeolite ZSM‐5 crystallites within FCC particles.     

Graphene Oxide Facilitates Solvent‐Free Synthesis of Well‐Dispersed,Faceted Zeolite Crystals

Zeolites with molecular dimension pores are widely used in petrochemical and fine‐chemical industries. While traditional solvothermal syntheses suffer from environmental, safety, and efficiency issues, the newly developed solvent‐free synthesis is limited by zeolite crystal aggregation. Herein, we report well‐dispersed and faceted silicalite ZSM‐5 zeolite crystals obtained using a solvent‐free synthesis facilitated by graphene oxide (GO). The selective interactions between the GO sheets and different facets, which are confirmed by molecular dynamics simulations, result in oriented growth of the ZSM‐5 crystals along the c‐axis. More importantly, the incorporation of GO sheets into the ZSM‐5 crystals leads to the formation of mesopores. Consequently, the faceted ZSM‐5 crystals exhibit hierarchical pore structures. This synthetic method is superior to conventional approaches because of the features of the ZSM‐5 zeolite.     

轻烃在改性ZSM－5催化剂上转化成芳烃与低碳烯烃的选择性控制

研究了Ｃ３－Ｃ９烷烃在不同的改性ＺＳＭ－５沸石上的反应规律．过渡金属离子改性的ＺＳＭ－５沸石显示了较高的芳烃选择性，芳烃的选择性还取决于改性金属离子的脱氧能力并可通过预硫化得到改进．钾、钡改性的沸石显示了较高的烯烃选择性，增加钾含量，烯烃选择性显著提高，但也明显抑制了催化剂的活性；提高Ｂａ含量，同样可提高烯烃选择性，但对活性影响不大．环己烯的模型反应结果表明，Ｋ，Ｂａ的作用在于抑制了双分子氢转移反应和提高了脱氢能力．红外表征结果表明，沸石表面的羟基，因不同金属改性而发生不同的变化．此外，气相氧对提高烯烃和芳烃的收率有明显作用     

Enthalpy and Entropy Barriers Explain the Effects of Topology on the Kinetics of Zeolite‐Catalyzed Reactions

The methylation of ethene, propene, and trans‐2‐butene on zeolites H‐ZSM‐58 (DDR), H‐ZSM‐22 (TON), and H‐ZSM‐5 (MFI) is studied to elucidate the particular influence of topology on the kinetics of zeolite‐catalyzed reactions. H‐ZSM‐58 and H‐ZSM‐22 are found to display overall lower methylation rates compared to H‐ZSM‐5 and also different trends in methylation rates with increasing alkene size. These variations may be rationalized based on a decomposition of the free‐energy barriers into enthalpic and entropic contributions, which reveals that the lower methylation rates on H‐ZSM‐58 and H‐ZSM‐22 have virtually opposite reasons. On H‐ZSM‐58, the lower methylation rates are caused by higher enthalpy barriers, owing to inefficient stabilization of the reaction intermediates in the large cage‐like pores. On the other hand, on H‐ZSM‐22, the methylation rates mostly suffer from higher entropy barriers, because excessive entropy losses are incurred inside the narrow‐channel structure. These results show that the kinetics of crucial elementary steps hinge on the balance between proper stabilization of the reaction intermediates inside the zeolite pores and the resulting entropy losses. These fundamental insights into their inner workings are indispensable for ultimately selecting or designing better zeolite catalysts.     

SO42-/Zr-ZSM-5 超强酸催化剂的制备和表征

以硅溶胶和氧氯化锆为硅源和锆源，采用水热合成的方法制得具有ZSM-5结构的Zr-Si分子筛；用0.5mol/L的硫酸处理该分子筛，并在550℃焙烧，制得具有ZSM-5结构的SO4^2-/ZrO2-SiO2分子筛型的固体超强酸。采用XRD、SEM、TG、IR、NH3-PHD和指示剂法对其结构和酸性进行表征。结果表明，该SO4^2-/ZrO2-SiO2具有ZSM-5结构和超强酸性，其酸强度大于-13.75，且具有良好的热稳定性。     

晶化时间对ZSM-5分子筛物化性质及催化性能的影响

 考察了ZSM－5分子筛在晶化过程中的变化规律及其在苯与乙烯气相烷基化制乙苯反应中的催化性能．结果表明,当晶化时间为70h时,分子筛晶体开始出现;晶化90h时无定形物相基本消失．晶化时间从90h再延长至150h,ZSM－5分子筛晶粒的大小、形貌和体相硅铝比都基本不变,但分子筛表面的硅铝比逐渐降低．以晶化时间为90h的ZSM－5分子筛原粉为活性组元制备的催化剂,对苯与乙烯气相烷基化制乙苯反应表现出最佳的催化性能．     

Phosphatation of Zeolite H‐ZSM‐5: A Combined Microscopy and Spectroscopy Study

A variety of phosphated zeolite H‐ZSM‐5 samples are investigated by using a combination of Fourier transfer infrared (FTIR) spectroscopy, single pulse ²⁷Al, ²⁹Si, ³¹P, ¹H‐³¹P cross polarization (CP), ²⁷Al‐³¹P CP, and ²⁷Al 3Q magic angle spinning nuclear magnetic resonance (MAS NMR) spectroscopy, scanning transmission X‐ray microscopy (STXM) and N₂ physisorption. This approach leads to insights into the physicochemical processes that take place during phosphatation. Direct phosphatation of H‐ZSM‐5 promotes zeolite aggregation, as phosphorus does not penetrate deep into the zeolite material and is mostly found on and close to the outer surface of the zeolite, acting as a glue. Phosphatation of pre‐steamed H‐ZSM‐5 gives rise to the formation of a crystalline tridymite AlPO₄ phase, which is found in the mesopores of dealuminated H‐ZSM‐5. Framework aluminum species interacting with phosphorus are not affected by hydrothermal treatment. Dealuminated H‐ZSM‐5, containing AlPO₄, retains relatively more framework Al atoms and acid sites during hydrothermal treatment than directly phosphated H‐ZSM‐5.     

分散法制备的CuCl/ZSM-5分子筛催化剂上C3H6选择性催化还原NO反应的研究

研究了由分散法制备的CuCl/ZSM-5分子筛催化剂上丙烯在过量氧存在下选择催化还原NO反应,发现该法能使活性组份高度分散于载体上,且所制备的高负载量CuCl/H-ZSM-5与离子交换法制备的Cu-ZSM-5相比在较低反应温度下具有更高的反应活性.     

Ordered Mesoporous ZSM‐5 Employing an Imidazolium‐Based Ionic Liquid

Hierarchically porous ZSM‐5 was achieved by using a simple bottom‐up strategy combining zeolite seeds with imidazolium‐based ionic liquids. The bimodal ZSM‐5 with hexagonal arranged mesopores (3 nm) shows important activity in the acid catalysis of bulky compounds relative to conventional ZSM‐5.     

A Simple Route to Synthesize Mesoporous ZSM‐5 Templated by Ammonium‐Modified Chitosan

Uniform mesoporous zeolite ZSM‐5 crystals have been successfully fabricated through a simple hydrothermal synthetic method by utilizing ammonium‐modified chitosan and tetrapropylammonium hydroxide (TPAOH) as the meso‐ and microscale template, respectively. It was revealed that mesopores with diameters of 5–20 nm coexisted with microporous network within mesoporous ZSM‐5 crystals. Ammonium‐modified chitosan was demonstrated to serve as a mesoporogen, self‐assembling with the zeolite precursor through strong static interactions. As expected, the prepared mesoporous ZSM‐5 exhibited greatly enhanced catalytic activities compared with conventional ZSM‐5 and Al‐MCM‐41 in reactions involving bulky molecules, such as the Claisen–Schmidt condensation of 2‐hydroxyacetophenone with benzaldehyde and the esterification reaction of dodecanoic acid and 2‐ethylhexanol.     

Synthesis of Zeolite ZSM-2 Using Zeolite NaX as Seeds

Introduction Oxygen and nitrogen have been produced tradition-ally by cryogenic distillation of air. Methods for the non-cryogenic separation based on selective adsorption have been developed and commercialized since the 1970s and have led to a cost-effective process for this important separation.1 Low-silica zeolites are important materials for producing oxygen by selective adsorption of nitrogen. In 19891990, a new generation of lith-ium-based adsorbents was developed.2,3 Highly lithium exc…     

特殊形貌类雪花状ZSM-5分子筛的合成、表征及甲醇制烯烃催化性能(英文)

美国Mobil公司于1972年首先开发的ZSM-5分子筛是一种高硅三维交叉孔道的沸石分子筛,其孔道结构具有良好的择形作用,因此被广泛应用于芳构化、异构化、烷基化和催化裂化等工业催化过程.ZSM-5分子筛的催化性能与其晶粒尺寸、酸性及形貌等密切相关.改变合成方法和制备参数可以合成出不同形貌的ZSM-5分子筛,但目前关于ZSM-5分子筛形貌对其物理化学性质和催化性能的影响报道较少.本文通过改变模板剂类型,采用水热合成法,制备出了类雪花状、椭圆柱状和夹心糖状三种不同形貌的ZSM-5分子筛.通过X射线荧光光谱(XRF)、N_2物理吸脱附(BET)、扫描电镜(SEM)、X射线衍射(XRD)、固体核磁共振(MAS NMR)、NH_3程序升温脱附(NH_3-TPD)及吸附吡啶的红外光谱(Py-IR)等手段对不同形貌分子筛的物理化学性质、形貌、晶体骨架结构和酸性进行了表征.采用浸渍法制备了Ca/HZSM-5催化剂,以甲醇制烯烃(MTO)为探针反应、着重研究了ZSM-5分子筛形貌和晶体结构特性对其酸性和催化性能的影响.合成的三种不同形貌的ZSM-5分子筛具有相近的SiO_2/Al_2O_3比和比表面积.XRD结果表明,通过改变模板剂类型,可制得结晶度较好的ZSM-5分子筛,其中类雪花状分子筛的(101)晶面比例明显多于其它两种分子筛,而椭圆柱状分子筛则暴露更多的(020)晶面.~(27)Al MAS NMR结果表明,绝大部分Al都以四配位形式存在于三种分子筛骨架中,而类雪花状分子筛的峰强度较低,这是由于Al的配位环境不同(偶极作用弱),说明在类雪花状分子筛的交叉晶面中存在大量扭曲、错位和不对称结构;与其它两种分子筛相比,类雪花状分子筛的~(29)Si MAS NMR谱峰宽化、进一步证明该分子筛骨架结构中存在扭曲、错位和不对称性.NH_3-TPD结果表明,类雪花状HZSM-5分子筛的酸量明显高于其它两种分子筛,在SiO_2/Al_2O_3比相近的情况下、类雪花状HZSM-5分子筛晶体骨架结构的错位、扭曲和不对称性造成了该分子筛中酸量增加;但Py-IR结果表明,类雪花状HZSM-5分子筛的酸量低于其它两种分子筛,这与NH_3-TPD结果有差异,主要是由于类雪花状分子筛几何空间结构和晶界处的扭曲、错位对孔道结构的影响,不利于比NH_3分子大的吡啶分子的扩散,进而影响了吡啶分子在酸性位上的吸附.三种不同形貌的ZSM-5分子筛经Ca改性后比表面积和微孔比表面积均明显下降,其中类雪花状和椭圆柱状催化剂的微孔比表面积下降幅度较大,外比表面积下降幅度较小.这是因为各分子筛的晶体结构和晶面的取向差异,导致Ca离子在分子筛上的扩散行为不同.同时,经Ca改性后,三个催化剂的总酸量均有下降,尤其是类雪花状分子筛酸量下降较为明显,表明其中Ca离子更容易扩散到分子筛孔道内,与更多的酸性位作用,而夹心糖状分子筛表面具有更多的Z字形孔道,不利于Ca离子扩散到分子筛孔道内,因而酸量下降较少.Py-IR结果表明,Ca改性后催化剂的总酸量下降,尤其是B酸明显降低,L酸略有增加,其中类雪花状ZSM-5分子筛催化剂的B酸量最低.甲醇制烯烃反应评价结果表明,随着反应温度升高,三个催化剂的总烯选择性和丙烯选择性均呈先升高后降低的趋势.类雪花状ZSM-5分子筛催化剂在甲醇转化率相近时具有最高的烯烃选择性,在反应温度为460℃时,总烯烃选择性为72%,丙烯选择性达39%.     

Study of Copper Forms of the Synthetic Zeolite ZSM5 Containing Ethylenediamine

Synthetic zeolite ZSM5 and its copperforms containing ethylenediamine (en) have beeninvestigated by X-ray powder diffractometry, NMR andX-ray photoelectron spectroscopies, CHN, EDS andthermal analyses. Copper cations exchanged into thechannels of synthetic zeolite ZSM5 formed coordinationcomplexes with ethylenediamene. By different modes ofpreparation we obtained three Cu-en-ZSM5 zeoliticproducts with different composition, colour and otherproperties. The content of the ethylenediamine in thezeolitic products was 1.5–6 wt.% (dependent ofthe mode of preparation).     

Adsorption of polyethylene from thermodynamically good solvents on a zeolite stationary phase

Adsorption of linear polyethylene and isotactic polypropylene on columns packed with zeolites ZSM‐5, Y, and silicalite was studied using high‐temperature liquid phase chromatography. Linear polyethylene was fully retained on a column packed with ZSM‐5 zeolite from non‐polar solvents, such as 1,1,2,2‐tetrachloroethane and 1,3,5‐trimethylbenzene at a temperature of 140°C. Partial adsorption on ZSM‐5 zeolite was found for polyethylene in 1,2,4‐trichlorobenzene and on silicalite from 1,2,4‐trichlorobenzene and 1,3,5‐trimethylbenzene. On the other hand, adsorption of polyethylene was not found from polar liquids, such as 2‐ethylhexyl acetate, cyclohexyl acetate, and cyclohexanone. Isotactic polypropylene was not adsorbed on any tested sorbent.     

Modeling of monolayer adsorption of hydrogen on ZSM‐5 zeolite by lattice density functional theory

The adsorption isotherms of hydrogen on microporous zeolite ZSM‐5, at supercritical conditions, have been modeled using the monolayer lattice density functional theory (LDFT) models, where the simple cubic lattice, face‐centered cubic lattice, body‐centered cubic lattice and tetragonal lattice structures are assumed for the arrangements of the adsorption sites inside pores based on the size and shape of the zeolite. The results indicate that the monolayer LDFT models appear to be effective in describing hydrogen adsorption on zeolite ZSM‐5 at supercritical conditions, and the calculated adsorption isotherms agree well with the experimental isotherms measured previously. The layer density of adsorbed phase is presented versus the bulk density and temperature. It is found that the densities of adsorbed phase on adsorbent surface are much higher than the bulk density for temperature range under study. However, in the core region, the layer densities are close to the bulk density. The monolayer adsorption is suitable for hydrogen on ZSM‐5 zeolite. Copyright © 2013 John Wiley & Sons, Ltd.     

Study of the grafting reaction of SnMe4 on the surface of ZSM‐5 zeolite

The grafting reaction of tetramethyltin on the surface of ZSM‐5 zeolite (Si:Al = 55.0) was studied under vacuum conditions, and the chemical compositions, structure and properties of the resulting solid were characterized by in situ FTIR, ICP, XRD, XPS, UV–vis DRS, temperature programmed decomposition (TPD) and N₂ adsorption. The results show that the reaction occurs on the surface of ZSM‐5 zeolite at 223 K without destroying the zeolite framework. The BET surface area and the pore volume of the zeolite decrease and the surface properties change; however, the microporous structure is retained during the reaction and post treatment. Copyright © 2006 John Wiley & Sons, Ltd.     

ZSM‐5 Zeolite Nanosheets with Improved Catalytic Activity Synthesized Using a New Class of Structure‐Directing Agents

A new series of multiquaternary ammonium structure‐directing agents, based on 1,4‐diazabicyclo[2.2.2]octane, was prepared. ZSM‐5 zeolites with nanosheet morphology (10 nm crystal thickness) were synthesized under hydrothermal conditions using multiquaternary ammonium surfactants as the zeolite structure‐generating agents. Both wide‐angle and small‐angle diffraction patterns were obtained using only a suitable structure‐directing agent under a specific zeolite synthesis composition. A mechanism of zeolite formation is proposed based on the results obtained from various physicochemical characterizations. ZSM‐5 materials were investigated in catalytic reactions requiring medium to strong acidity, which are important for the synthesis of a wide range of industrially important fine and specialty chemicals. The catalytic activity of ZSM‐5 materials was compared with that of the conventional ZSM‐5 and amorphous mesoporous aluminosilicate Al‐MCM‐41. The synthesis strategy of the present investigation using the new series of structure‐directing agents could be extended for the synthesis of other related zeolites or other porous materials in the future. Zeolite with a structural feature as small as the size of a unit cell (5–10 nm) with hierarchically ordered porous structure would be very promising for catalysis.     

ZSM—5芳构化反应活性和稳定性的研究

ＺＳＭ－５以其独特的基于微孔结构特征的形状选择性和强酸中心，而成为具有酸催化择形性能的新型分子筛催化剂．ＺＳＭ－５分子筛表面酸性中心不但是反应的活性中心，同时也是积炭中心，这使得这类催化剂不仅具有很高的催化反应活性，同时也具有较高的结焦活性．催化剂表...