Poly(silylenemethylene)‐based polymer blends. III. Synthesis and properties of polymer blends containing siloxane‐crosslinked poly(silylenemethylene)s

Soft–hard binary polymer blends consisting of amorphous poly(silylene methylene)s (PSMs) and crystalline poly(diphenylsilylenemethylene) were prepared by both melt processing at 360 °C and in situ polymerization at 300 °C. Linear and siloxane‐crosslinked PSMs were used as amorphous components for the purpose of determining how the crosslinks affected the interactions between the component polymers. Differential scanning calorimetry and dynamic mechanical analysis indirectly suggested that discernable differences between the blends containing linear and crosslinked PSMs were attributable to the degree of interactions between the amorphous and crystalline components. The morphological differences between these blends were studied with transmission electron microscopy. The dispersion phase was smaller in the blends containing crosslinked PSM than that in the blends containing linear PSM. This directly indicated that a larger interaction between the amorphous and crystalline phases was obtained by the introduction of crosslinks because of the smaller viscosity difference between the phases and a larger degree of polymer chain entanglement. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 257–263, 2003     

Fabrication of helical microfibers from melt blown polymer blends

Helical fibers in micro/nanoscale resembling plant tendrils have been of increasing interest due to their unique characteristics. Fabrication of helical microfibers from polymer blends using melt blowing technique is reported in this study. An elastomeric and a stiff polymer are chosen as the raw materials, and a designed swirl‐die melt‐blowing device is used to prepare the microfibrous nonwovens. Focusing on the interfacial interaction between the polymer components induced by the polymer structure and intrinsic properties, airflow field characteristics, and processing parameters, we explore the effects of various parameters on helical fiber formation. Differential scanning calorimeter is employed to examine the rigidity of polymer chains, and the three‐dimensional airflow field simulation is carried out to reveal the airflow field characteristics. This work can provide a promising technique for producing stretchable microfibrous materials which have potential applications in field such as filtration materials and oil sorbents. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 970–977     

Crystal-amorphous interphases in binary semicrystalline/amorphous polymer blends

Crystal-amorphous interphases in binary polymer blends that are miscible in the melts but phase separate due to crystallization of one polymer have been investigated theoretically by employing lattice models and experimentally by dielectric spectroscopy measurements. Theory predicts the extent of tight adjacent re-entry to depend strongly on the energy E_q disfavoring the tight-fold conformations and to increase slightly with favorable interaction energy - χ_AB in the blends. The interfacial region of varying composition is predicted to depend strongly on χ_AB, with the interfacial thickness varying with the reciprocal of |χ_AB|^1/2. Therefore, in the limit χ_AB → 0 the amorphous polymer, which is miscible in the melt, is predicted to be completely excluded from the interlamellar region, in agreement with experimental results. Dielectric relaxation experiments on semicrystalline blends of poly(vinylidene fluoride) (PVDF) with poly(methyl methacrylate) (PMMA) or poly(vinyl pyrrolidone) (PVP) show the existence of nearly pure PVDF interphase which is not penetrated by PMMA or PVP, despite their strongly favorable interactions with PVDF. These experimental results are discussed and compared with theoretical predictions.     

On the wall slip of polymer blends

The slip flow of the polypropylene (PP)/poly[ethylene‐co‐(vinyl acetate)] (EVA) system was studied in a capillary rheometer for shear rates of 40–1000 s^?1 at four temperatures. Three dies made of aluminum with a length/diameter (L/D) ratio of 15 and diameters of 1.59, 1.19, and 0.79 mm provided the flow data. Calculations of the slip velocity by the Mooney method showed power‐law behavior with the stress. Blends were prepared at various proportions of PP and EVA for observation of the variation of the slip velocity for different compositions and temperatures. Direct microscopic observations of the slip layer on extruded samples showed domains of the dispersed phase unevenly distributed between the slip layer and the core and provided estimates of the thickness of the layer adjacent to the capillary wall. Results showed that the viscosity in the slip layer was 10–100 times lower than that in the bulk for the same value of the shear stress. In terms of the extrapolation length, the development of the slip layer was the result of different disentanglement dynamics of the molecules in the slip layer in comparison with those in the bulk. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 303–316, 2002     

Local deformation in photo‐crosslinked polymer blends monitored by Mach‐Zehnder interferometry

Local deformation of a polymer mixture crosslinked by irradiation with ultraviolet light was in situ monitored by using a Mach‐Zehnder interferometer. In combination with the refractive index data obtained from independent measurements, the deformation in the nanometer scales of the crosslinked blends was calculated by using the difference in optical path length of the blend measured before and after irradiation. Upon varying the crosslink density of the blend by changing the light intensity, it was found that the local deformation well correlates with the crosslink density obtained from the reaction kinetics experiments. Furthermore, the strain relaxation of the blends was also monitored in situ and analyzed after irradiation over different time intervals. The results obtained in this study reveal the possibility of monitoring the nanometer‐scale deformation in polymers during radiation curing. These data also provide important information on the correlations between the irradiation‐induced elastic strain and the resulting morphology of reacting polymer blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2898–2913, 2005     

Poly(ethylene oxide) blends with crosslinking polyester resin

The miscibility of polyethylene oxide (PEO) with oligoester and polyester resin, the morphology of the blends and the kinetics of PEO crystallization in the blends were studied by optical microscopy and differential scanning calorimetry. The blends were found to be miscible with uncured resin at 60°C. After isothermal crystallization of PEO from liquid oligoester or UV cured polyester about 20% of the PEO material is still dissolved in the resin and it is incorporated between lamellae or in the interspherulitic regions. It was observed that the growth rate of PEO spherulites and the degree of crystallinity of PEO in the blends decreases very fast together with a decrease of the PEO content and the progress of the resin crosslinking.     

Mechanical properties of emulsion polymer blends

Polymer blend technology has been one of the most investigated areas in polymer science in the past 3 decades. The one area of polymer blends that has been virtually ignored involves simple emulsion blends, although several articles have recently appeared that address film formation and mechanical characteristics. In this study, we investigated the mechanical property behavior of emulsion blends composed of low/high‐glass‐transition‐temperature polymers (where low and high mean below and above the test temperature, respectively). The emulsions chosen for this study had similar particle sizes, and the mixtures were rheologically stable. Two conditions were chosen, a binary combination of polymers that were thermodynamically immiscible and another system that was thermodynamically miscible. The mechanical property results over the entire composition range were compared with the predictions of the equivalent box model (EBM) with the universal parameters predicted by percolation theory. An array of randomly mixed and equal‐size particles of differing moduli was expected to show excellent agreement with theory, and the emulsion blends provided an excellent experimental basis for testing the theory. For the immiscible blend, the EBM prediction for the modulus showed excellent agreement with experimental results. With tensile strength, the agreement between the modulus and theory was good if the yield strength for the higher glass‐transition‐temperature polymer was employed in comparison with the actual tensile strength. The phase inversion point (where both phases were equally continuous) was at a 0.50 volume fraction of each component (based on an analysis employing Kerner's equation), just as expected for a random mixture of equal‐size particles. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1093–1106, 2001     

Migration of nanosilica particles in polymer blends

Hydrophilic pyrogenic silica melt mixed in immiscible polypropylene/poly (ethylene‐co‐vinyl acetate) (PP/EVA) blend was found to migrate from the PP matrix to the EVA dispersed domains and remained confined inside them. Surprisingly, it was shown than silica was also able to migrate from a dispersed PP phase to an EVA matrix but this transfer was slower and not complete. The same silica with a hydrophobic surface treatment moved and accumulated to the blend interface and in PP. The mechanisms from which this migration proceeds are discussed. Whereas self diffusion of the particles was shown to have almost no effect, shear induced movements and collisions with dispersed drops is believed to be the most efficient mechanism. The possible trapping of silica aggregates during droplet–droplet coalescence was impossible to observe but is thought to be a possible additional mechanism. No quantification on the relative importance of the latter phenomenon can be drawn at the moment. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1976–1983, 2008     

Effect of miscible polymer diluents on the development of lamellar morphology in poly(oxymethylene) blends

The development of lamellar morphology in poly(oxymethylene) (POM) and its miscible blends was studied by synchrotron time-resolved small-angle X-ray scattering (SAXS), during primary and secondary crystallization at temperatures near 150°C. The blends contained two different diluents: poly(vinyl 4-hydroxy styrene) [common name poly(vinyl phenol), (PVP)], which had a high glass temperature (T_g = 150°C), and styrene-co-hydroxy styrene oligomer (PhSO), which had a low glass temperature (T_g = −37°C). The SAXS data were analyzed by correlation function analysis to extract several lamellar parameters: long period (L), lamellar crystalline thickness (lc), amorphous layer thickness (la), and invariant (Q). The variation in Q defined the region where spherulites quickly grew and filled the entire space, and was referred to as the primary crystallization dominant regime. A rapid drop in L and lc was observed at early times, and this can be explained by defective lamellar stacks filling in space between primary stacks, as secondary crystals form during the nominal primary crystallization dominant regime. Lamellar thickening with time in the long-time secondary crystallization region was observed in neat POM and the blend with 10 % low T_g diluent, while this process was inhibited with the high T_g diluent due to the higher T_g of the interlamellar species. A decrease in la at long times confirmed the lamellar thickening. We refer to the lamellar thickening process as a type of secondary crystallization. Interlamellar inclusion or trapping was detected to different degrees with the high T_g diluent, while exclusion was found for the low T_g diluent. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 3115–3122, 1999     

Particulate growth in phase-separated polymer blends

Particle coarsening was investigated in polymer blends containing a minor phase volume of 23% produced by compositional quenching. The scaling exponents for three binary blends (polystyrene/polybutadiene, polystyrene/polyisoprene, and polystyrene/S-B random copolymer) were in reasonable agreement with the expected value of 0.33. The scaling exponent for a ternary blend containing an amphiphile (polystyrene/polybutadiene/S-B block copolymer) was substantially lower at 0.14. The particle size distributions for all the blends were broader than the self-similar distribution expected for Ostwald ripening and became increasingly broad with time. These distributions fit a two parameter coalescence model in which the probability of coalescence is proportional to the particle diameter. However, Ostwald ripening appears to make some contribution, particularly at early times. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2191–2196, 1998     

Equilibrium structure of hydrogen-bonded polymer blends

Deuterium-labeled polystyrene modified by random distributions of the comonomer p-(1,1,1,3,3,3-hexaflouro-2-hydroxyisopropyl)-α-methyl-styrene [DPS(OH)] has been blended with poly(butyl methacrylate) (PBMA) and studied with small-angle neutron scattering (SANS). Miscibility is induced via hydrogen bonding between the DPS(OH) hydroxyl group and PBMA carbonyl groups. The data suggest that the nature of the miscible-phase structure in these blends differs from that of the usual homopolymer blends at small scattering angles, which we attribute to the short-range site specific nature of the hydrogen bond interaction. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2745–2750, 1998     

Crystallization kinetical and morphological peculiarities in binary crystalline/crystalline polymer blends

A survey is presented on the crystallization kinetics and the morphology of miscible crystalline/crystalline polymer blends. There are only few corresponding systems. In them, however, a number of strange kinetic and structural phenomena can be observed: (i) spherulitic crystallization of the components side‐by‐side, (ii) “interpenetrating crystallization,” (iii) “interlocking spherulitic crystallization,” and (iv) “interfilling crystallization.” Cocrystallization is forbidden for crystallographic reasons. The blend partners grow instead in their own lamellar stacks, and mixed lamellar stacks are a seldom and questionable exception. They crystallize also usually stepwise and not simultaneously. Upon step crystallization, the crystallization of the second component is determined by its redistribution with crystallization of the former. Those composition inhomogeneities are an independent issue that arises also with the development of the morphology in crystalline/amorphous blends, and a corresponding survey is yielded, too. The blend poly (vinylidene fluoride)/poly‐β‐hydroxybutyrate is a convenient model system as it can show all of these morphological and kinetic features after suitable thermal treatment. Some of them are demonstrated in the present publication. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1917–1931, 2007     

Glass transition temperatures in binary polymer blends

Knowledge of the glass transition temperatures (T_gs) as function of composition reflects miscibility (or lack of it) and is decisive for virtually all properties of polymer‐based materials. In this article, we analyze single blend‐average and effective T_gs of miscible polymer blends in full concentration ranges. Shortcomings of the extant equations are discussed to support the need for an alternative. Focusing on the deviation from a linear relationship, defined as ΔT_g = T_g ? φ₁T_g,1 ? φ₂T_g,2 (where φ_i and T_g,i are, respectively, the weight fraction and the T_g of the i‐th component), a recently proposed equation for the blend T_g as a function of composition is tested extensively. This equation is simple; a quadratic polynomial centered around 2φ₁ ? 1 = 0 is defined to represent deviations from linearity, and up to three parameters are used. The number of parameters needed to describe the experimental data, along with their magnitude and sign, provide a measure of the system complexity. For most binary polymer systems tested, the results obtained with the new equation are better than those attained from existing T_g equations. The key parameter of the equation a₀ is related to parameters commonly used to represent intersegmental interactions and miscibility in binary polymer blends. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 80–95, 2008     

Multivariable structural characterization of semicrystalline polymer blends by small‐angle light scattering

A new multi‐variable‐measurement approach for characterizing and correlating the nanoscale and microscale morphology of crystal‐amorphous polymer blends with melt‐phase behavior is described. A vertical small‐angle light scattering (SALS) instrument optimized for examining the scattering and light transmitted from structures ranging from 0.5 to 50 μm, thereby spanning the size range characteristic of the initial‐to‐late stages of thermal‐phase transitions (e.g., melt‐phase separation and crystallization) in crystal‐amorphous polymer blends, was constructed. The SALS instrument was interfaced with differential scanning calorimetry (DSC), and simultaneous SALS/DSC/transmission measurements were performed. We show that the measurement of transmitted light and SALS under H_V (cross‐polarized) optical alignments during melting can be used to reliably measure the thermodynamic (e.g., crystal melting and melt‐phase separation temperatures) and structural variables (e.g., crystalline fraction within the superstructures and volume fraction of superstructures) necessary for describing the multiphase behavior of crystal‐amorphous blends in one combined measurement. We also evaluate the orientation correlations of crystalline volume elements within the superstructures. Our results indicate that simultaneous measurement of transmitted light can provide a reliable estimate of the total scattering from density and orientation fluctuations and the melt‐phase separation temperature of polymer blends. For solution‐cast poly(?‐caprolactone)/poly(D,L‐lactic acid) blends, our multivariable measurements during melting provide the parameters necessary to generate a crystal–liquid and liquid–liquid phase diagram and characterize the solid‐state morphology. This opens up the challenge to explore use of our vertical SALS instrument as a rapid and convenient method for developing structure–property relationships for crystal‐amorphous polymer blends. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2714–2727, 2002     

环氧树脂在热塑性树脂改性中的应用

本文综述了国内外有关利用环氧树脂改性热塑性树脂共混体系研究的最新进展。着重阐述了环氧树脂在热塑性树脂之间的增容作用,如尼龙6(PA6)合金体系,改性聚苯乙烯塑料(ABS)合金体系,以及聚对苯二甲酸丙二醇酯(PTT)合金体系等。同时,介绍了利用环氧树脂的反应活性提高无机填料在聚合物中分散性研究的情况,如二氧化硅纳米粒子在聚醚砜(PES)中,以及滑石粉在聚丙烯(PP)中分散性的提高。最后,简介了环氧树脂改性热塑性树脂提高热塑性树脂物理机械性能方面的研究方向和成果并展望了环氧树脂在热塑性树脂改性研究中的前景。     

Modelling segmental dynamics in miscible polymer blends

The complex thermorheological behaviour observed in miscible polymer blends is modelled by combining two existing theoretical approaches: The Thermal Concentration Fluctuation model (A. Zetsche, E.W. Fischer, Acta Polymer. 1994 , 45, 168) and the Effective Concentration model (T.P. Lodge, T.C.B. McLeish, Macromolecules 2000 , 33, 5278), giving rise to a simple model with only one adjustable parameter. This model is then tested in the case of two model blends allowing to show its abilities and limitations to describe how the respective segmental dynamics of lowest or highest T_g component are affected by blending.     

Silicone-based polymer blends: Enhancing properties through compatibilization

Polymer blending is a cost-effective way to control the properties of soft materials, but the propensity for blends to macrophase separate motivates the development of efficient compatibilization strategies. Across this broad area, compatibilization is particularly important for polysiloxanes, which exhibit strong repulsive interactions with most organic polymers. This review analyzes state-of-the-art polysiloxane compatibilization strategies for silicone–organic polymer blends. Emphasis is placed on chemical innovation in the design of compatibilization agents that may expedite the commercialization of new silicone–organic materials. We anticipate that hybrid silicone blends will continue to play an important role in fundamental and applied materials science across industry and academia.     

Direct observation of morphological development during the spin‐coating of polystyrene–poly(methyl methacrylate) polymer blends

We present results of the direct observation, in real‐space, of the phase separation of high molecular weight polystyrene and poly(methyl methacrylate) from ortho‐xylene using our newly developed technique of high speed stroboscopic interference microscopy. Taking a fixed concentration (3 wt % in o‐xylene) at a fixed composition (1:4 by weight) and by varying the rotational rate during the spin‐coating process, we are able to observe the formation of a range of phase separated bicontinuous morphologies of differing length‐scales. Importantly, we are able to show that the mechanism by which the final phase separated structure is formed is through domain coarsening when rich in solvent, before vitrification occurs and fixes the phase separated structure. The ability to directly observe morphological development offers a route toward controlling the length‐scale of the final morphology through process control and in situ feedback, from a single stock solution. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B Polym. Phys. 2013, 51, 875–881     

Eutectic crystallization and hydrogen bonding interactions in polymer/surfactant blends

The unusual eutectic crystallization behavior in the poly(ε‐caprolactone) (PCL) and 3‐pentadecylphonel (PDP) binary blends was investigated by differential scanning calorimetry and Fourier transform infrared (FTIR) spectroscopy. A eutectic system was found with the eutectic composition at 60 wt % PDP and the eutectic melting temperature at 35 °C. The melting process of the blend at the eutectic composition was studied by in situ FTIR. The concurrence of the melting of PCL and PDP crystallites and the sequential formation of hydrogen bonding interaction between PDP molecules and PCL chains were traced. It was also found that a further increase in temperature above the eutectic melting temperature would impair the hydrogen bonding and increase the content of nonassociated phenol hydroxyl group. The semicrystalline morphology of blends affected by the composition was also investigated. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1015–1023, 2009