Radiation-induced degradation of polyethylene: Role of amorphous region in the formation of oxygenated products and the mechanical properties

Quenched samples of linear low density, medium density and two kinds of high density polyethylene films were irradiated with γ-rays from a ⁶⁰Co source in vacuum and in air at room temperature with irradiation doses ranging from 0 to 100 Mrad. On irradiation in vacuum the extent of crosslinking was about one-and-a-half times greater in the linear low density polyethylene (LLDPE) than in the high density polyethylene (HDPE). On the other hand, irradiation in air produced more crosslinking in high density polyethylene (HDPE). Growth of trans-vinylene unsaturation was found around 10 Mrad in all the samples. Initial increase in elongation and breaking strength (below 5 Mrad) occurred, which was followed by a decrease with increasing dose. LLDPE showed some elongation even at 50 Mrad, while the other samples became brittle and broke at doses far below this value. The mechanism of oxidative degradation is discussed.     

Biofouling and biodegradation of polyolefins in ocean waters

High density polyethylene (HDPE), low density polyethylene (LDPE) and polypropylene (PP) coupons were immersed for a period of 6 months in Bay of Bengal near Chennai Port (Port) and Fisheries Survey of India (FSI). Samples were retrieved every month and the extent of biofouling and biodegradation were monitored by measuring biological and physicochemical parameters. Dissolved oxygen and oxidation reduction potential were higher at Port than at FSI. Total suspended solids and organic matter were more on PP, followed by HDPE and LDPE indicating hydrophobic surfaces favour more biofouling. Pseudomonas sp., anaerobic, heterotrophic and iron-reducing bacteria were observed on polymer surface. Biofouling was found to depend on the season, loading being highest in the month of August. Chlorophyll was higher at FSI than at Port due to higher pollution levels and also being closer to the shores. Maximum weight loss was seen in LDPE (1.5-2.5%), followed by that in HDPE (0.5-0.8%) and finally in PP (0.5-0.6%) samples deployed at Port in the six month time period.     

Elucidation of the relationships of structure-process-property for different ethylene/α-olefin copolymers during film blowing: An in-situ synchrotron radiation X-ray scattering study

The copolymerization of ethylene and different α-olefins could result in polyethylene (PE) with different structural topologies, and lead to polyethylene products with different macroscopic performances. Herein, three different polyethylene samples, namely low-density polyethylene (l-PE), metallocene catalyzed ethylene-hexene copolymer (h-PE) and ethylene-octene copolymer (o-PE), were selected as representatives to construct the structure-process-property relationship during film blowing. The detailed crystal-based network evolution during film blowing was first characterized by in-situ synchrotron radiation X-ray scattering. The crystallization process of l-PE film is determined by the coupling effects of temperature and flow, while those of h-PE and o-PE films are dominated by the temperature. Furthermore, the hierarchical crystal structure from the molecular scale to micrometers of final films and segmental dynamics were systematically characterized by multiple ex-situ characterization techniques, i.e. Solid-State NMR, FTIR, SEM. l-PE film shows the crystalline morphology of the row-nucleated structure, whereas h-PE and o-PE show spherulite-like superstructure with better mechanical properties. The current study tentatively constructs the relation of primary chemical structure, microstructural evolution and macroscopic performances of different polyethylene copolymers during film blowing.     

Comparison of the biodegradability of various polyethylene films containing pro-oxidant additives

The biodegradability of high density polyethylene films (HDPE), low density polyethylene films (LDPE) and linear low density polyethylene films (LLDPE) with a balanced content of antioxidants and pro-oxidants (manganese + iron or manganese + iron + cobalt) was studied. Abiotic pre-treatment consisting of photooxidation and thermal oxidation corresponding to about three years of outdoor weathering (including 3-4 months of exposure to daylight) was monitored by FTIR and SEC measurements. The oxidized samples were then inoculated with the strain Rhodococcus rhodochrous in mineral medium, and incubated up to 180 days. The metabolic activity of the bacteria was assessed by measuring adenosine triphosphate content (ATP) and the viability of the cells. Complementary experiments were performed by ¹H NMR spectroscopy to monitor the biodegradation of soluble molecules excreted from the polymer in the incubation medium. Finally SEM was used to visualize the formation of a biofilm at the surface of the polymer. Three samples among the 12 tested were investigated in compost and soil environments. The results show that the main factor controlling the biodegradability of the polyethylene films is the nature of the pro-oxidant additive and to a lesser extent that of the matrix. Except for the samples containing very high content of cobalt additive, the various polymer films were used as substrates by the bacteria.     

High photocatalytic degradation activity of polyethylene containing polyacrylamide grafted TiO2

A novel photocatalytic polyacrylamide grafted TiO₂ (PAM-g-TiO₂) nanocomposite was prepared and embedded into a low density polyethylene (LDPE) plastic. Photocatalytic degradation of the LDPE/PAM-g-TiO₂ composite film was carried out under ambient conditions under ultraviolet light irradiation. The properties of composite film were compared with those of the pure LDPE film by measuring the changes in weight loss, carbonyl index, molecular weight, tensile strength and elongation at break. PAM-g-TiO₂ embedded LDPE showed highly enhanced photocatalytic degradation. Irradiating the LDPE/PAM-g-TiO₂ composite film for 520 h under UV light reduced its weight by 39.85% and average molecular weight (M_w) by 94.60%, while that of pure LDPE film was only 1.03% and 69.59%, respectively. The addition of PAM-g-TiO₂ brought about the good dispersion of TiO₂ in LDPE matrix and improved the hydrophilicity of composite film, which were able to facilitate the degradation of LDPE. The photocatalytic degradation mechanism of the films is briefly discussed.     

Influence of the repeated extrusion on the degradation of polyethylene. Structural changes in low density polyethylene

The influence of the repeated extrusion on the molecular parameters of low density polyethylene (LDPE) Bralen NA 7-25 was studied. Virgin polyethylene was submitted up to 20 extrusion cycles and the processed samples were fractioned using precipitation fractionation. Non-fractionated samples and the individual polymer fractions were characterized by their weight average molar masses M_w (static light scattering), number average molar masses M_n (osmometry) and limiting viscosity numbers [η] (viscometry). Rheological properties in terms of shear viscosity curve, zero shear viscosity and flow activation energy were also determined by using high pressure capillary rheometer. The course of the changes in molecular parameters of LDPE is influenced both by the initial polymer structure and by the changes induced by the mechano-chemical degradation. The suggested degradation mechanisms during multiple extrusion of Bralen are chain scission predominating in the early stage of processing followed by recombination of macromolecules resulting in crosslinking and formation of microgel, which is clearly notable for the samples extruded 3-20 times.     

GC/MS analysis of gaseous degradation products formed during extrusion blow molding process of PE films

Results of the investigation of volatile organic compounds emission during polyethylene extrusion are presented. Two polymers of different processing properties were tested, namely linear low density polyethylene (ExxonMobil) and high density polyethylene (Liten FB 29). Blowing film extrusion in experimental technological line using a single screw extruder as the imported element was done. VOCs were collected on sorbent tubes containing Tenax. Gas chromatography coupled with mass spectrometry (GC/MS) was applied for the identification of volatile degradation products. PE LLD material emits a significantly larger amount of hydrocarbons than PE-HD. Its emission contains mainly C18 and C20 hydrocarbons (alkanes, 1-alkenes, and α,ω-alkadienes). In case of the PE-HD polymer, lower degradation was observed and C18 and C23 hydrocarbons were emitted.     

Effect of orientation on the sorption of toluene by high density polyethylene

Samples of a blown high density polyethylene (HDPE) film with high orientation in machine direction were treated at 34, 74 and 114°C for different periods of time. The crystallinity and birefringence of these samples, as well as the sorption curves with toluene vapor, were determined as a function of the treatment temperature and time. The sorption curves showed that the diffusion behaviour of the oriented samples was non-Fickian. The annealing of the samples resulted in a decay of the orientation and a change of the diffusion mechanism. The latter was manifested by the decrease of the exponent n which describes the time dependence of the solvent uptake in the equation: M(t)/M∞ = k tⁿ.     

Gas permeabilities of polyurethane films for fresh produce packaging: Response of O2 permeability to temperature and relative humidity

Thermoplastic shape memory polyurethane (SMPU) polymers were synthesized, cast to films, and their gas barrier properties were characterized. In addition, performance of an optical method was assessed by measuring oxygen permeability (P_O2) of the films. P_O2 of the SMPU film was at least two times higher than that of low density polyethylene (LDPE and increased at higher relative humidity. Permselectivity (P_CO2/P_O2) of the SMPU film was 15, which is approximately three times higher than for LDPE. The film absorbed circa 18% water vapor at 98% relative humidity. The optical method agreed very well (maximum 20% deviation) with a standard carrier gas method in P_O2 measurement. Overall our results show that SMPU is an attractive polymer for fresh produce packaging.     

Oxidation and biodegradation of polyethylene films containing pro-oxidant additives: Synergistic effects of sunlight exposure, thermal aging and fungal biodegradation

Synergistic effects of sunlight exposure, thermal aging and fungal biodegradation on the oxidation and biodegradation of linear low density poly(ethylene) PE-LLD films containing pro-oxidant were examined. To achieve oxidation and degradation, films were first exposed to the sunlight for 93 days during the summer months followed by their incubation with fungal strains previously isolated from the soil based on the ability to grow on the oxidized PE-LLD as a sole carbon source. Some films were also thermally aged at temperatures ranging between 45°C and 65 °C, either before or after fungal degradation. Films with pro-oxidant additives exhibited a higher level of oxidation as revealed by increase in their carbonyl index (COi). In addition to increase in the COi, films showed a slight increase in crystallinity and melting temperature (T_m), considerably lower onset degradation temperatures, and a concomitant increase in the % weight of the residues. The level of oxidation observed in thermally aged films was directly proportional to the aging temperature. The PE-LLD films with pro-oxidant exposed to sunlight followed by thermal aging showed even higher rate and extent of oxidation when subsequently subjected to fungal biodegradation. The higher oxidation rate also correlated well with the CO₂ production in the fungal biodegradation tests. Similar films oxidized and aged but not exposed to fungal biodegradation showed much less degradation. Microscopic examination showed a profuse growth and colonization of fungal mycelia on the oxidized films by one strain, while another spore-producing strain grew around the film edges. Data presented here suggest that abiotic oxidation of polymer's carbon backbone produced metabolites which supported metabolic activities in fungal cells leading to further biotically-mediated polymer degradation. Thus, a combined impact of abiotic and biotic factors promoted the oxidation/biodegradation of PE-LLD films containing pro-oxidants.     

Photo-Fenton degradation of resorcinol mediated by catalysts based on iron species supported on polymers

Novel Fe supported catalysts were prepared by immobilizing iron species on commercial polyethylene via three different methods: (1) acidic pre-treatment of the polyethylene followed by impregnation in aqueous Fe(NO₃)₃, (2) TiO₂ photo-catalytic pre-treatment of the polyethylene followed by forced hydrolysis of Fe(NO₃)₃, and (3) direct photo-Fenton attack with concomitant iron deposition on the polyethylene surface. The last method required soft conditions and led to the most photo-active Fe–polyethylene film. With this material, at a non-adjusted initial pH of 5.6 in the presence of H₂O₂, total degradation and 50% of resorcinol mineralization were observed in 40 and 60 min, respectively. Photo-Fenton functionalization/Fe-deposition process was also applied to polypropylene, high-impact polystyrene, and polymethylmethacrylate films. The efficiencies of all the prepared heterogeneous photo-catalysts were similar to that of an homogeneous photo-Fenton system containing the same amount of Fe^3+/2+ that leached during “heterogeneous” processes. That demonstrated than in our systems mainly homogeneous photo-Fenton reactions were responsible for the resorcinol degradation. The photo-catalytic activity observed for the Fe/polymer was a function of the specific polymer capacity to release the initially deposited iron into the solution.     

Some Properties of Blends Based on High Density Polyethylene Grafted with Di-2-Ethyl-Hexyl Fumarat

Abstract

Blends based on high density polyethylene (MFI=0.3 g/10 min) and low density polyethylene grafted with di-2-ethyl-hexyl fumarate are presented.

These blends were obtained through component homogenization, in different proportions, on a Berstorff laboratory roll-mill, for 10 minutes at 180°C.

Low density polyethylene (MFI=2.0 g/10min) grafting was carried out in polymer melt, through radicalic initiation, in the presence of organic peroxides, at a temperature of 140—160°C. The content of the monomer grafted on polymer chain was determined through IR absorption spectrophotometry using the absorption band of 1735 cm^?1.

From the experimental, obtained blends plates, 1 mm thick, were manufactured with the purpose of determining the main tensile properties.

For the respective blends melt flow index evolution were followed.     

Crystallisation behaviour of high density polyethylene blends with bimodal molar mass distribution 1. Basic characteristics and isothermal crystallisation

Isothermal crystallisation of high density polyethylene (HDPE) blends and their parent polymers was investigated. The blends having broad bimodal molar mass distributions and various compositions were prepared by blending a high molar mass (M_w=330 kg/mol, M_w/M_n=4.8) and a low molar mass HDPE (M_w=34 kg/mol, M_w/M_n=10) in different ratios in xylene solution. The blends and their parent components were characterised by size-exclusion chromatography, dynamic rheological and density measurements. Crystallisation kinetics were studied using a polarised light microscope equipped with an in-house built hot stage and by differential scanning calorimetry. The Avrami theory was applied for crystallisation kinetics analysis. Such crystallisation kinetics parameters as nucleation rate, nucleation density, the Avrami index and cystallisation rate contant were determined for the blends and their parent polymers.According to the results obtained an increasing polydispersity of the sample had a slight increasing effect on the Avrami index, indicating gain in prevalence of the thermal nucleation over the athermal one. In all samples nucleation density increased continuously during crystallisation verifying that the presence of a certain thermal nucleation was typical for all the materials studied. Both the crystallisation rate constant and the nucleation rate decreased with increasing molar mass of the sample. The nucleation density increased proportionally to the increase in average molar mass and the values were larger at lower crystallisation temperatures.The formed supermolecular structure was found to be sensitive to the blend composition and crystallisation temperature. Irregular banded or non-banded spherulites were observed in the materials. Banding of spherulites was typical for the samples having higher average molar mass. The superstructures observed in this work were smaller and vaguer than the superstructures reported in the earlier studies of polyethylene materials having similar average molar mass but narrow molar mass distribution.     

Preparation and photoelectrocatalytic activity of a nano-structured WO3 platelet film

A tungsten trioxide (WO₃) film was prepared by calcination from a precursor paste including suspended ammonium tungstate and polyethylene glycol (PEG). The ammonium tungstate suspension was yielded by an acid-base reaction of tungstic acid and an ammonium solution followed by deposition with ethanol addition. Thermogravimetric (TG) analysis showed that the TG profile of PEG is significantly influenced by deposited ammonium tungstate, suggesting that PEG is interacting strongly with deposited ammonium tungstate in the suspension paste. X-ray diffraction (XRD) data indicated that the WO₃ film is crystallized by sintering over 400 °C. The scanning electron microscopic (SEM) measurement showed that the film is composed of the nano-structured WO₃ platelets. The semiconductor properties of the film were examined by Mott-Schottky analysis to give flat band potential E_FB=0.30 V vs. saturated calomel reference electrode (SCE) and donor carrier density N_D=2.5×10²² cm⁻³, latter of which is higher than previous WO₃ films by two orders of magnitude. The higher N_D was explained by the large interfacial heterojunction area caused by the nano-platelet structure, which apparently increases capacitance per a unit electrode area. The WO₃ film sintered at 550 °C produced 3.7 mA cm⁻² of a photoanodic current at 1.2 V vs. SCE under illumination with a 500 W xenon lamp due to catalytic water oxidation. This photocurrent was 4.5-12.8 times higher than those for the other control WO₃ films prepared by similar but different procedures. The high catalytic activity could be explained by the nano-platelet structure. The photocurrent was generated on illumination of UV and visible light below 470 nm, and the maximum incident photon-to-current conversion efficiency (IPCE) was 47% at 320 nm at 1.2 V. Technically important procedures for preparation of nano-structured platelets were discussed.     

Polyethylene/poly(styrene-co-divinylbenzene) sodium sulphonate membranes : Part 1. Synthesis and properties

Transport properties of cation-exchange membranes have been studied. The self-diffusion coefficients of sodium and chloride ions, the transport numbers of sodium ions and water, and the conductivities were measured in 0.1 M sodium chloride at 25°C. The concentration potentials were determined in the system 0.05/0.15 M sodium chloride.The membranes were prepared by sulphonation of oriented polyethylene (PE) film modified with 30 wt % of styrene—divinylbenzene copolymer (poly(St-co-DVB)). The copolymer was introduced by interpolymerization of the monomers within the film without its dissolution. A sequence of membranes having similar ion-exchange capacity but differing in water content was then obtained from sheets of normal PE/poly(St-co-DVB)SO₃Na membranes by expanding them by heating in water followed by a thermal treatment in air.The deviations of the measured transport properties from the behaviour of homogeneous membranes and the analysis of the Kedem—Katchalsky relationships for composite membranes have led to the conclusion that in PE/poly(St-co-DVB)SO₃Na membranes a structure prevails with a series arrangement of layers with different properties.     

Coprocessing of Waste Plastic and Hydrocarbons over MFI (HZSM‐5)

The thermal and catalytic degradation of high‐ and low‐density polyethylene (HDPE and LDPE, respectively) and waste plastic film (polyethylene‐based plastic wastes) were analyzed through simultaneous thermogravimetry and differential scanning calorimetry in inert atmosphere. Catalytic degradation was performed using MFI (HZSM‐5) zeolites. Although the catalyst induces a large decrease of the degradation temperature for polyethylene, it has a smaller effect on the waste plastic (WP) degradation temperature. To check the activity of the catalyst after its use in the WP degradation, experiments were conducted with fresh HDPE which confirmed a significant loss of catalytic activity. Mixtures of WP with large paraffin were also analyzed (nC₅₀). The results show that the presence of the hydrocarbon in the mixture grants some protection to the catalyst, allowing it to retain part of its activity during the process even in the presence of the waste contaminants. These findings suggest that larger hydrocarbon: waste plastic ratios promote higher protection to deactivation and that WP coprocessing with oil is feasible. Gas chromatography was used to analyze the products formed in the catalytic degradation of the WP in the presence C₅₀ hydrocarbon at a ratio of 1:12, consisting mostly of light products in the range of C₂ to C₈ hydrocarbons.     

A new polyethylene glycol fiber prepared by coating porous zinc electrodeposited onto silver for solid-phase microextraction of styrene

A new polyethylene glycol fiber was developed for solid-phase microextraction (SPME) of styrene by electrodepositing porous Zn film on Ag wire substrate followed by coating with polyethylene glycol sol-gel (Ag/Zn/PEG sol-gel fiber). The scanning electron micrographs of fibers surface revealed a highly porous structure. The extraction property of the developed fiber-to-styrene residue from polystyrene packaged food was investigated by headspace solid-phase microextraction (HS-SPME) and analyzed with a gas chromatograph coupled with flame ionization detection (GC-FID). The new Ag/Zn/PEG sol-gel fiber is simple to prepare, low cost, robust, has high thermal stability and long lifetime, up to 359 extractions. Repeatability of one fiber (n = 6) was in the range of 4.7-7.5% and fiber-to-fiber reproducibility (n = 4) for five concentration values were in the range 3.4-10%. This Ag/Zn/PEG sol-gel fiber was compared to two commercial SPME fibers, 75 μm carboxen/polydimethylsiloxane (CAR/PDMS) and 100 μm polydimethylsiloxane (PDMS). Under their optimum conditions, Ag/Zn/PEG sol-gel fiber showed the highest sensitivity and the lowest detection limit at 0.28 ± 0.01 ng mL⁻¹.     

Influence of crosslinking on physical properties of low density polyethylene

Influence of crosslinking on physical properties of low density polyethylene was studied.The results indicated that,at low degrees of crosslinking,the network hardly affects the crystallinity,elastic modulus(E) and yielding stress while it improves the tensile strength and strain at break simultaneously.Tensile strength reaches a maximum of about 24 MPa at 1.5 phr dicumyl peroxide(DCP) then decreases to a constant value of about 18 MPa due to decrease of crystallinity.E reaches its maximum at 0.5 phr DCP corresponding to gel fraction of about 75%without marked change in crystallinity.The crosslinked polyethylene exhibits two yielding processes,and both yielding stresses approximately linearly depend on crystallinity.     

A method to characterize the biaxial orientation of the crystalline phase in polyethylene blown films

In accordance with an approach suggested by Kissin (J Polym Sci Polym Phys Ed 1992, 30, 1165), a general form of the Beer–Lambert law was employed to estimate the White–Spruiell biaxial orientation factors of the crystalline phase in various polyethylene blown films. Certain assumptions employed by Kissin are invalid for most polyethylene blown films. Alternate assumptions that are based on sound experimental evidence were employed, and the ensuing theory and equations are presented. This technique incorporates into the Beer–Lambert law all possible orthogonal configurations of the polyethylene orthorhombic unit cell with respect to the axes of a blown film along with IR absorption data at 719 cm⁻¹ and 730 cm⁻¹. Solving the various equations (the Beer–Lambert law at orthogonal polarizations for each band) provided estimates for the mass fractions of all orthogonal configurations of the crystal unit cell with respect to the axes of a blown film. The ultimate biaxial orientation features of the crystalline phase are described as a combination of these orthogonal configurations. The resulting White–Spruiell biaxial orientation factors are in good qualitative agreement with X‐ray diffraction patterns for various low‐ and high‐density polyethylene blown films. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 182–193, 2000     

Etching of polyethylene terephthalate thin films by neutral oxygen atoms in the late flowing afterglow of oxygen plasma

Films of polyethylene terephthalate were deposited on quartz crystals and exposed to oxygen atoms to study their etching characteristics and quantify the etching rate. Oxygen (O) atoms were created by passing molecular oxygen through plasma created in a microwave discharge. The discharge power was fixed at 250 W, while the pressure of oxygen was 50 Pa. Before exposure to oxygen atoms, a thin polymer film of polyethylene terephthalate (PET) was deposited uniformly over a crystal with a diameter of 12 mm. The crystal was mounted on a quartz crystal microbalance to accurately determine the thickness of the polymer film. The polymer film was exposed to O atoms in the flowing afterglow. The density of O atoms was measured with a cobalt catalytic probe mounted next to the sample and was determined to be 1.2 × 10²¹ m^–3. Samples were treated with O atoms for different periods of up to 120 min. The thickness of the film decreased linearly with treatment time. After 90 min of treatment, a 65‐nm‐thick polymer film was completely removed. Therefore, the etching rate was 0.5 nm/min, so the interaction probability between an O atom and an atom in the sample was extremely low, just 1.4 × 10^–6. Samples treated for different periods were investigated by atomic force microscopy and X‐ray photoelectron spectroscopy to examine the etching characteristics of O atoms in the flowing afterglow. Copyright © 2012 John Wiley & Sons, Ltd.