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1.
In this paper, the fire behavior of unsaturated polyester resin (UP) modified with L-histidinium dihydrogen phosphate-phosphoric acid (LHP), being a novel intumescent fire retardant (IFR), was investigated. Thermal and thermomechanical properties of the UP with different amounts of LHP (from 10 to 30 wt. %) were determined by thermogravimetric analysis (TG) as well as dynamic mechanical thermal analysis (DMTA). Reaction to small flames was studied by horizontal burning (HB) test, while fire behavior and smoke emission were investigated with the cone calorimeter (CC) and smoke density chamber. Further, the analysis of volatile products was conducted (TGA/FT-IR). It was observed that the addition of LHP resulted in the formation of carbonaceous char inhibiting the thermal decomposition, burning rate and smoke emission. The most promising results were obtained for the UP containing 30 wt. % of LHP, for which the highest reduction in maximum values of heat release rate (200 kW/m2) and total smoke release (3535 m2/m2) compared to unmodified polymer (792 kW/m2 and 6895 m2/m2) were recorded. However, some important disadvantage with respect to water resistance was observed.  相似文献   

2.
Kenaf fibres are receiving much attention in the natural fibre composite industry due to its potential as polymer reinforcements. However, like all natural fibres, kenaf fibres have lower thermal resistance as compared to synthetic fibres. In this current work, the characteristics of kenaf fibre/epoxy composites, both treated and untreated using alkalization process, exposed to high temperature were studied. Thermogravimetric analysis (TGA) was used to study the thermal decomposition behaviour of treated and untreated kenaf/epoxy composites as well as their components, kenaf fibre and neat epoxy from room temperature up to 600 °C. The weight loss and physical changes of these samples were observed through furnace pyrolysis. Surface morphology of the composites after degradation was observed using scanning electron microscopy (SEM). The results from the TGA showed that the addition of kenaf fibres into the epoxy slightly improves both the charring and thermal stability of the samples. However, it was observed that alkalization causes reduction in these behaviours for the kenaf/epoxy composite. Generally, increased exposure time causes higher weight loss of the composites only up to 150 °C. At higher temperature, duration of exposure has little influence on the weight loss. Fibre-matrix debondings were observed on degraded samples implying mechanical degradation of the composites had occurred.  相似文献   

3.
The thermal degradation and combustion behaviour of an interpenetrating network (IPN) structure of unsaturated polyester UP resin and a resole type of phenolic resin was studied. Thermal gravimetric analysis (TGA) was used to monitor the degree of thermal decomposition for the UP/phenol IPN structure and the change of the oxygen index (OI) was used to describe the variation of the combustion behaviour. The smoke density was measured via a non-flaming process to detect the amount of smoke generated during the combustion. A homemade cone calorimetric dynamic flammability evaluation system was assembled to analyse the gas evolved and to measure the heat release rate (HRR) during the combustion. Under simulated conditions of a burning field at the temperature of 757°C, the variation of the concentration of carbon monoxide (CO) and the HRR of the UP/phenol IPN structure were studied. The results show that modification of the essentially flammable UP resin by the phenol structure to form an IPN system cannot only remarkably improve the heat resistance but also help to suppress the smoke, toxic gas and heat release during the combustion.  相似文献   

4.
This study aimed to investigate the effect of resin impregnation on the interfacial shear strength (IFSS), thermogravimetric (TG) and fourier transform infrared (FT-IR) of sugar palm (Arenga pinnata) fibres. In addition, the effect of resin impregnation on the mechanical properties of sugar palm fibre reinforced unsaturated polyester (UP) composites was also studied. The fibres were impregnated with UP via vacuum resin impregnation process at a pressure of 600 mmHg for 5 min. Composites of 10, 20, 30, 40 and 50 % fibre loadings were fabricated and tested for tensile and flexural properties. It was observed that the impregnation process caused the fibres to be enclosed by UP resin and this gave a strong influence to the increase of its interfacial bonding by the increase of its IFSS from single fibre pull-out test. It was also observed with TG and FT-IR spectra that the impregnated fibre had lower moisture uptake than the control and there was no significant increase in thermal stability of the impregnated fibre. The sequence of fibre decomposition started from the evaporation of moisture, hemicelluloses, cellulose, lignin and finally ash content and the presence of these components were proven by FT-IR spectra. For the composite specimens, due to the high interfacial bonding of the impregnated fibre and the matrix, the impregnated composites showed consistently higher tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus and toughness than the control samples. It was also observed that 30 % fibre loading gave optimum properties.  相似文献   

5.
The preparation of new layered double hydroxides/unsaturated polyester (LDH/UP) nanocomposites was performed and the effect of LDH on the resin properties was studied. Two different organo-LDHs have been prepared, adipate-LDH (A-LDH) and 2-methyl-2-propene-1-sulfonate-LDH (S-LDH); in order to evaluate the influence of these nanofillers, samples with two different concentrations were dispersed in the matrix. The physical, thermal, mechanical and fire reaction properties of nanocomposites were studied. Intercalated layered structures were observed for the different organo-LDH loadings (1 and 5 wt%). Mechanical properties studied under flexural tests show that incorporation of organo-LDH in the resin reduces the flexural strength of polyester resin while the flexural modulus is unchanged for the S-LDH/UP composites and increased with 1 wt% of A-LDH. Adding 1 wt% of A-LDH to the resin produces an important reduction on the flexural strength, but an increase of the flexural modulus. The study of fire reaction properties, using cone calorimeter, suggested a significant reduction in the UP flammability, by 46 and 32%, by incorporating 1 wt% of A-LDH and 5 wt% S-LDH, respectively. Mass loss curves show enhanced char formation with the different loads tested while the amount of evolved smoke remains quite unchanged.  相似文献   

6.
With increasing interest in epoxy‐based carbon fiber composites for structural applications, it is important to improve the fire resistant properties of these materials. The fire resistant performance of these materials can be improved either by using high performance epoxy resin for manufacturing carbon fiber composite or by protecting the previously used epoxy‐based composite with some fire resistant coating. In this context, work is carried out to evaluate the fire resistance performance of recently emerged high performance polybenzimidazole (PBI) when used as a coating material. Furthermore, the effect of carbon nanofibers (CNFs) on fire resistant properties of inherently flame retardant PBI coating was studied. Thermogravimetric analysis of carbon/epoxy composite, unfilled PBI and nano‐filled PBI shows that the carbon/epoxy composite maintained its thermal stability up to a temperature of 400°C and afterwards showed a large decrease in mass, while both unfilled PBI and nano‐filled PBI have shown thermal stability up to a temperature of 575°C corresponding to only 11% weight loss. Cone calorimeter test results show that unfilled PBI coating did not improve the fire retardant performance of carbon/epoxy composite. Conversely, nano‐filled PBI coating has shown a significant improvement in fire retardant performance of the carbon/epoxy composite in terms of increased ignition time, reduced average and peak heat release rate and reduced smoke and carbon monoxide emission. These results indicate that addition of carbon nanofibers to inherently flame retardant coating can significantly be helpful for improving the fire resistance performance of composite materials even with low coating thickness. Copyright © 2013 John Wiley & Sons, Ltd.  相似文献   

7.
The novel flame retarded unsaturated polyester resins have been developed and prepared by introduction of high nitrogen content additives into the polymer matrix in order to verify their effectiveness in the formation of swollen carbonaceous char inhibiting the burning process of the polymer. The intumescent flame retardants (IFRs) based on mixture or metal complex were developed and characterized by particle size distribution, Fourier-transform infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR), powder X-ray diffraction (XRD), elemental analysis (CHN) and thermogravimetric analysis (TGA). The evaluation of the efficiency of IFRs addition on the flammability and smoke emission of the unsaturated polyester resins (UP) was carried out using the fire hazard (UL-94), limiting oxygen index (LOI) and cone calorimeter (CC) tests, as well as smoke density chamber tests. The volatile compounds evolved during the burning of materials were determined using a steady state tube furnace and a gas chromatograph with mass spectrometer. Furthermore, the prepared materials were subjected to differential scanning calorimetry (DSC), thermogravimetric analysis and water resistance tests. The mechanical properties of the materials were investigated using Shore D hardness and dynamic mechanical thermal analysis (DMA). The structural evaluation of the manufactured materials and samples after the cone calorimetry tests was carried out using scanning electron microscopy (SEM). It was found that the incorporation of new intumescent flame retardants led to the formation of carbonaceous char layers’ inhibiting the decomposition process and limiting the smoke emission. The most promising results were obtained for the resin containing complex designated as ZN3AT, for which the highest reduction in maximum values of heat release rate (419 kW/m2) compared to unmodified polymer (792 kW/m2) were recorded. Apart from that, the prepared intumescent flame retardants affect the cross-linking process as well as the thermal and mechanical properties of the UP.  相似文献   

8.
This paper evaluates the structural performance of flame resistant phenolic matrix composites exposed to fire. Experimental fire tests were performed on a glass-phenolic composite under combined static loading and one-sided radiant heating. The reduction to the tension and compression failure strengths of the phenolic composite was measured in these tests for heat flux conditions ranging from 10 kW/m2 (∼225 °C) to 75 kW/m2 (∼700 °C). It was discovered that the failure strengths of the phenolic composite decreased rapidly in the event of fire, particularly under compressive loading when failure occurred more rapidly than under tensile loading. The phenolic composite, despite having high flame resistance, loses strength more rapidly and fails sooner than a more flammable vinyl ester composite. The study shows that greater flammability resistance does not necessarily result in better structural performance in fire. The poor structural performance of the phenolic composite was due to explosive delamination damage and cracking caused by vaporisation of water in the matrix phase. It is shown that removing water from phenolic composites by natural or artificial ageing reduces the incidence of delamination cracking and thereby improves the materials' structural performance in fire. It is concluded that phenolic composites do not provide good structural performance in fire, even though they have low flame and smoke properties. However, reducing the water content in the matrix phase below about 10% can greatly improve the structural performance of phenolic composites during fire.  相似文献   

9.
In this article, the composites based on long glass fibre reinforced polypropylene/intumescent flame retardant (LGFPP/IFR) were prepared by melt blending. The influence of thermal oxidative ageing on the LGFPP/IFR composites with different thermal oxidative ageing time at 140 °C was studied by means of oven heating. The thermal stability and flammability of the composites were respectively investigated by thermal gravimetric analysis (TG), limiting oxygen index (LOI), UL-94 test, cone calorimeter test (CCT), scanning electronic microscopy (SEM), mechanical properties test and energy-dispersive X-ray analysis (EDAX). A trend of increase first and then decrease in LOI values was shown in 0–50 days ageing, with the same trend as thermal stability obtained from TG in nitrogen condition. The CCT results indicated that the LGFPP/IFR composites after ageing achieved a higher heat release rate, which means a higher fire risk. The mechanical properties showed a global decrease in just 10 days ageing. Morphologies obtained from SEM showed that both the rupture of PP matrix and fibre interface debonding led to the decrease in mechanical properties. The EDAX proved that IFR particles could emerge and gather on the surface of sample in ageing procedure, which had great effects on the thermal stability and flame retardancy of the composites.  相似文献   

10.
Flammability of recycled polypropylene (PP)/low density polyethylene (LDPE)/high density polyethylene (HDPE) ternary blends containing date palm fibres is investigated in this study. Melt blending is used for the composite preparation and the palm fibres induce good mechanical strength to the blend composites. The effect of flame retardant magnesium hydroxide, is studied through the limiting oxygen index analysis and cone calorimeter studies. Morphology of the palm fibres in presence of fire retardant reveals interesting facts of base hydrolysis. Since the polymers used are recycled ones and the fibres are obtained from the date palm leaves, the whole composite manufactured stands as low cost, less energy consuming and environmental friendly. Though the flame retardant reduced the mechanical properties, the palm fibres strengthened the whole composite thus helping to achieve the flame retardancy and mechanical properties simultaneously. Flame retardancy is correlated with the thermal degradation and thermal conductivity of the blend fibre composites as well.  相似文献   

11.
A novel mono‐component flame‐retardant additive poly (dimethylol melamine piperazine pyrophosphate) defined as PDMPP was synthesized from formaldehyde, melamine, and piperazine pyrophosphate. Its chemical structure was well characterized by Fourier transform infrared spectroscopy, 13C and 31P solid‐state nuclear magnetic resonance, and elemental analysis tests. PDMPP was incorporated into polypropylene (PP) matrix, and the fire‐retardant performance, thermal properties, and water resistance of PP composites were investigated in detail. PP/23 wt% PDMPP composites before and after water resistance tests both achieved UL‐94V‐0 grade during vertical burning tests, and the limiting oxygen index was slightly declined from 26.7% to 26.3%. Small amount of PDMPP was extracted by hot water, and the weight loss percentage was 0.67% during water resistance tests. The piperazine and triazine rings in PDMPP contributed to a much better char‐forming capability, and then a greatly expanded and coherent char residue was generated during combustion and exhibited excellent isolation effect. The heat release rate, carbon monoxide production, and smoke production rate of the flame‐retarded PP composites before and after water resistance tests were effectively suppressed to a low level. Consequently, the introduction of PDMPP apparently improved the fire safety of PP composites as well as excellent water‐resistant performance.  相似文献   

12.
The thermal behaviour of pineapple leaf fibre (PALF) reinforced polyethylene composites was studied by thermogravimetric and dynamic mechanical thermal analysis. Fibre treatment was carried out using isocyanate, silane and peroxide to improve the interfacial adhesion between fibre and matrix. The effects of fibre loading and surface modification on the thermal properties were evaluated. It was found that at high temperature PALF degrades before the polyethylene matrix. The storage modulus increased with increase of fibre loading and decreased with increase of temperature. The treated fibre composites impart better properties compared to untreated system. Tan δ showed a distinct peak at low temperature ascribed to the glass transition temperature of polyethylene but no peak was observed for PALF fibre. The relative damping increased with fibre loading. Cole-Cole analysis was made to understand the phase behaviour of the composite samples.  相似文献   

13.
Seawater ageing of flax/poly(lactic acid) biocomposites   总被引:1,自引:0,他引:1  
Natural fibre reinforced biopolymer composites, or biocomposites, are an alternative to the glass fibre reinforced thermoset composites widely used today in marine applications. Biocomposites offer good mechanical properties and total biodegradability, but if they are to be adopted for marine structures their durability in a seawater environment must be demonstrated. In the present study unreinforced PLLA (Poly(l-Lactic acid)), injected and film stacked flax composites with the same PLLA matrix have been examined. All the samples were aged in natural seawater at different temperatures in order to accelerate hygrothermal ageing. Changes to physico-chemical and mechanical behaviour have been followed by weight measurements, thermal and gel permeation chromatography (GPC) analyses, and tensile testing, completed by acoustic emission recording and scanning electron microscopy (SEM) examination. The matrix tensile stiffness is hardly affected by seawater at temperatures to 40 °C but the composite loses stiffness and strength. Fibre/matrix interface weakening is the main damage mechanism induced by wet ageing, but both matrix and fibre cracks also appear at longer periods.  相似文献   

14.
Halogen-free flame retardant linear low density polyethylene (LLDPE)/ethylene-acrylic acid copolymer (EAA) blends were prepared in a melt process using magnesium hydroxide (MH) as flame retardant. The effect of EAA on flame retardancy and properties of LLDPE/EAA/MH composites was studied. The flammability of composites was investigated using Limiting Oxygen Index (LOI) and Cone calorimeter test. The results showed that the introduction of EAA into composites apparently increased LOI from 28% to 39%, meanwhile, reduced heat release rate (HRR) and smoke production rate (SPR) according to Cone calorimeter results, which was mainly due to the uniform dispersion of MH as a result of hydrogen bonding and acid-base reaction between MH and EAA. This improved interfacial adhesion was confirmed by Scanning Electronic Microscopy (SEM). Thermogravimetric analysis (TGA) showed that EAA could enhance the thermal oxidative stability of composites. It was attributed to the formation of a stable barrier to prevent the heat and mass transfer in fire, which was confirmed by the observation of fire performance with Cone calorimeter. The crystallization and rheological behaviour of composites were studied using Differential scanning calorimeter (DSC) and oscillatory rheological measurements. Mechanical test results indicated that the addition of EAA could increase the elongation at break and impact strength of composites.  相似文献   

15.
Thermal properties of biocomposites   总被引:1,自引:0,他引:1  
Thermal properties of new biocomposites prepared from modified starch matrix reinforced with natural vegetable fibres were studied. DSC and TG methods were applied to study thermal behaviour of biocomposites. Biocomposites were obtained in the laboratory twin-screw extruder. Two kinds of natural fibres were used, i.e. flax and cellulose in the amount of 0–40 mass%. DSC curves of biocomposites reveal glass transition temperature, attributed to the amorphous nature of the plasticized starch matrix. In general, incorporating natural fibres into modified starch matrix leads to an increase in glass transition temperature. Thermal degradation of modified starch matrix and cellulose reinforced biocomposites proceeds in three steps, whereas the degradation process of flax reinforced biocomposites occurs in two steps. For unreinforced matrix as well as for all biocomposites, regardless of type and amount of reinforcement, the major mass loss is observed at the temperature above 300°C. The increase in thermal stability with introduction of natural fibre is observed for both flax and cellulose reinforced biocomposites.  相似文献   

16.
Nano-Mg(OH)2 (nanometre magnesium hydroxide, nano-MH) was successfully introduced into the esterification and polycondensation system by in situ polymerization to obtain PET/magnesium salt composites (PETMS). The thermal properties and flame retardancy of PETMS were investigated by differential scanning calorimeter (DSC), thermogravimetric analysis (TGA), UL-94 vertical burning and limited oxygen index (LOI) test. The DSC and TGA results show that magnesium salts in the PET matrix have little effect on the thermal properties of PET, but a significant effect on the thermal stabilities of the composites. The results of LOI and UL-94 test show PETMS have higher LOI values (≥25%) and V-0 rating without melt dripping in the UL-94 test, indicating that PETMS have good flame retardancy and anti-dripping property. Moreover, the residues of magnesium salts and composites after TGA test were also studied by Fourier transform infrared spectroscopy (FTIR) to better understand the mechanism of flame retardancy, which reveals that magnesium salts accelerate the degradation of PET and catalyze the formation of char. The SEM results show the morphological structures of the char effectively protect the composites’ internal structures and inhibit the heat, smoke transmission and reduce the fuel gases when the fire contacts them.  相似文献   

17.
In this study, polypropylene (PP)/thermoplastic polyurethanes (TPU) filled with inorganic intumescent flame retardant expanded graphite (EG) was prepared by melt blending in a twin-screw extruder. The thermal stability, fire retardancy, mechanical properties, and fracture morphology of PP/TPU composites with treated and untreated EG were investigated by thermogravimetric analysis, cone calorimeter, and scanning electron microscope. The results showed that both untreated and treated EG can greatly enhance the thermal stability and fire resistance of polymer matrix materials. Compared with untreated EG, treated EG can further improve the flame retardancy of the composites. For example, treated EG can further reduce the heat release rate, total heat release, and CO emissions of the composites in the combustion. Surface treatment of EG could significantly improve elongation at break and impact strength of PP/TPU/EG composites due to its enhanced interfacial adhesion and the good dispersion of EG particles in the polymer matrix.  相似文献   

18.
The surface chemical modified aluminum hypophosphite (AHP) defined as MAHP was successful prepared through P–H bonds on AHP surface reacted with the aldehyde groups in hexa‐(4‐aldehyde‐phenoxy)‐cyclotriphosphazene made in our lab. The wettability of the flame retardants was evaluated by water contact angle tests, and the water contact angle of the prepared MAHP dramatically increased from 0° for AHP to 145°, which indicated the surface modification made the superhydrophilic AHP into superior hydrophobic MAHP. The prepared MAHP and AHP, respectively, incorporated into polyamide 6 (PA6) matrix to prepare flame retardant PA6 composites and the fire retardancy and thermal degradation behavior of flame retardant PA6 composites were investigated by limiting oxygen index, vertical burning test (UL‐94), cone calorimeter, and thermogravimetric analysis tests. The morphologies and chemical compositions of the char residues for PA6 composites were investigated by scanning electron microscopy and X‐ray photoelectron spectroscopy, respectively. The water resistant properties of flame retardant PA6 composites were evaluated by putting the samples into distilled water at 70°C for 168 hr, and the mechanical properties for flame retardant PA6 composites were investigated by the tensile, flexural, and Izod impact strength tests. The results demonstrated that the PA6/MAHP composites successfully passed UL‐94 V‐0 flammability rating, and the limiting oxygen index value was 27.6% when the loading amount of MAHP was 21 wt%. However, there is no rating in vertical burning tests for PA6/AHP composite with the same amount of AHP, which indicated the surface modification of AHP enhanced the flame retardancy efficiency for PA6 composites. The morphological structures and analysis of X‐ray photoelectron spectroscopy of char residues revealed that the surface modification of AHP benefited to the formation of a sufficient, flame retardant elements rich, more compact and homogeneous char layer on the materials surface during combustion, which prevented the heat transmission and diffusion, limit the production of combustible gases, inhibit the emission of smoke and then led to the reduction of the heat release rate and smoke produce rate. The mechanical properties results revealed that the surface modification of AHP enhanced the mechanical properties, especially the Izod impact strength comparing with that of PA6/AHP composites with the same amount of flame retardant. After water resistance tests, the PA6/MAHP composites remained superior flame retardancy and presented continuous and compact char layer after cone calorimeter tests; however, the fire retardancy for PA6/AHP composite obviously decreased, and the char layer was discontinuous with big hole caused by the extraction of AHP by water during water resistance tests. Copyright © 2017 John Wiley & Sons, Ltd.  相似文献   

19.

In this work, a series of transition metal–organic frameworks (MOFs) were prepared through self-assembly of organic bridging ligands and transition metal ions. The structure of MOFs samples was analyzed by XRD, FTIR, TG, and TEM. The influences of MOFs on flame resistance, toxicity reduction, and smoke suppression of epoxy were explored in detail. The findings presented that low addition amount of MOFs had a positive effect on decreasing the fire hazards of epoxy. Loading of 2 mass% MOFs into epoxy led to the decrease in thermal degradation rate and increase in char yields. Meanwhile, the values of peak heat release rate, total heat release, and average mass loss rate of epoxy composites were cut down effectively, in comparison with neat epoxy. Moreover, the remarkable decrease in smoke production rate, total smoke production, and CO, CO2 yield could be provided by cone calorimeter test. The char residues after cone calorimeter test were investigated by SEM and Raman spectra, and the flame-retardant mechanism was discussed.

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20.
Natural fiber is well‐known reinforcement filler in polymer‐matrix composites. Composite components like organic polymers and natural fibers are natural fire conductors as the natural fiber consists of cellulose, hemicellulose, and lignin, and hence are as highly flammable as wood. Natural fiber reinforced composite materials are progressively being used in a variety of applications where their fire response is a hazardous consideration, for example, in the automotive (transportation) and building‐construction industries. As a result, an awareness of their performance or response during a fire and the use of conventional fire retardants are of great importance, as they are subject to thermal decomposition when exposed to intensive high heat or fire sources. In this review paper, fire flammability is the main concern for cellulosic and non‐cellulosic fiber‐reinforced polymer composites, especially epoxy composites. This paper reviews the literature on the recent developments in flammability studies concerning polymers, epoxy polymers, cellulosic‐fibers, and non‐cellulosic fiber‐reinforced epoxy bio‐composites. The prime objective of this review is to expand the reach of “fire retardants for polymer materials and composites” to the science community, including physicists, chemists, and engineers in order to broaden the range of their applications. Copyright © 2015 John Wiley & Sons, Ltd.  相似文献   

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