Reheating decomposition process as chemical recycling for rigid polyurethane foam

We have found that a reheating process for the products in the chemical recycling of rigid polyurethane foam by an extruder with diethanolamine as a decomposing agent is effective for improving the product stability. The product with stable viscosity was obtained by the reheating process at 175-200 °C for 2 h, regardless of the extruding condition. An amine adduct, which is an intermediate, was found to be the cause of instability of the discharged product from the extruder. At the initial stage of reheating, the intermediate decomposed, releasing toluenediamine, which promoted further decomposition of the discharged products. We have succeeded in controlling the quality of the recycled products.     

Uranium determination at ppb levels by X-ray fluorescence after its preconcentration on polyurethane foam

A sensitive method based on the preconcentration of uranium on powdered polyurethane foam (PUF) has been developed to determinate this element in water samples by X-ray florescence. Uranium at ppb levels was sorbed as the salicylate complex on powdered PUF at pH 4.0. The resulting PUF was filtered through a filter paper and used for X-ray fluorescence measurements. For 50 μg/l of uranium the coefficient of variation for five measurements is 5% and the detection limit is 5.5 μg/l. The interference level of various ions and ligands was studied and optimum conditions were developed to determine uranium in reference materials, waste water, mine drainage, and sea water.     

Heat release and structural collapse of flexible polyurethane foam

Flexible polyurethane foam used in upholstered furniture remains one of the major fire hazards to date. The heat release rate of burning items made of foam depends strongly on the foam's physical behavior, notably its collapse to a burning liquid that can result in a pool fire. In this contribution, the cone calorimeter was used to study the physical processes and to determine their influence on foam combustion over a range of external heat fluxes. The initial stage of foam collapse can be described as the propagation of a liquid pyrolysis layer through the foam sample. The rate of propagation of the liquid layer was found to depend strongly on the convective heat transfer from the flame, which simultaneously defined and depended on the sample shape. The effective heat of combustion during foam collapse and pool fire was matched to the heat release potential of the components of the foam formulation to deduce which are consumed. The proposed analysis can serve to clarify the mechanism of flame retardant action, as demonstrated for a commercial brominated-phosphorous compound.     

Recovery of polyols from flexible polyurethane foam by “split-phase” glycolysis: Glycol influence

Scrap of flexible polyurethane foams from slabstock manufacturing comprises about 10% of the total production, leading to not only an environmental problem but also an economic one. The general purpose of polyurethane chemical recycling is to recover a valuable constituent, the polyol. Among the processes suitable, glycolysis, and specially glycolysis in two phases seems to be the method that allows better quality products. In this study glycolysis of flexible polyurethane foams in “split phase” was conducted with different glycols, in order to study their activity and select a system to obtain the highest quality recovered polyol. Reaction kinetics and the products obtained were investigated. Times required to reach complete conversion, chemical properties of the polyol phase and its purity depended on the glycol employed. Diethylene glycol proved to be the most suitable glycol to obtain a high purity in the polyol phase.     

Determination of Hg from Cu concentrates by X-ray fluorescence through preconcentration on polyurethane foam

A methodology was developed for the separation and determination of microamounts of mercury from copper concentrate samples by wavelength dispersive X-ray fluorescence (WDXRF) after solid-phase extraction of mercury from iodide medium using polyurethane foam (PUF). The best sorption conditions for the Hg-KI-PUF system were settled using X-ray fluorescence technique after collection of ground PUF on a filter paper by vacuum filtration and direct measurement of the intensity signal of the sorbed mercury on PUF. The main parameters of sorption such as iodide concentration, pH, shaking time and sample dilution effect were studied. The system shows rapid kinetic sorption and maximum X-ray intensity signal was achieved after shaking for 2 min a 0.01 mol l⁻¹ iodide solution containing microamounts of mercury in the pH range from 1.0 to 9.0. Effective sorption up to a volume of 0.9 l allows preconcentration of mercury. A linear fit up to 50 μg mercury was obtained by the plot of the initial mercury mass in the bulk solution (0.5 l) vs. its respective XRF intensity signal measurement on ground PUF after the sorption process. The calibration sensitivity, quantification and detection limits found were 9.09 CPS μg⁻¹, 9.0 and 2.7 μg, respectively. The sorption of many elements was also evaluated under the best conditions. High concentrations of Cu(II) and Fe(III) interfere seriously. Mercury-selective separation could be achieved using citrate or EDTA as masking agent; no interference due to copper matrix samples was observed in citrate medium. This methodology was evaluated by recovery for mercury determination in copper concentrate ore samples supplied by a mining industry and copper sulfate salts; the results were between 98% and 106%.     

Quantitative separation of zinc traces from cadmium matrices by solid-phase extraction with polyurethane foam

A system for separation of zinc traces from large amounts of cadmium is proposed in this paper. It is based on the solid-phase extraction of the zinc in the form of thiocyanate complexes by the polyurethane foam. The following parameters were studied: effect of pH and of the thiocyanate concentration on the zinc extraction, shaking time required for quantitative extraction, amount of PU foam necessary for complete extraction, conditions for the separation of zinc from cadmium, influence of other cations and anions on the zinc sorption by PU foam, and required conditions for back extraction of zinc from the PU foam. The results show that zinc traces can be separated from large amounts of cadmium at pH 3.0±0.50, with the range of thiocyanate concentration from 0.15 to 0.20 mol l⁻¹, and the shaking time of 5 min. The back extraction of zinc can be done by shaking it with water for 10 min. Calcium, barium, strontium, magnesium, aluminum, nickel and iron(II) are efficiently separated. Iron(III), copper(II) and cobalt(II) are extracted simultaneously with zinc, but the iron reduction with ascorbic acid and the use of citrate to mask copper(II) and cobalt(II) increase the selectivity of the zinc extraction. The anions nitrate, chloride, sulfate, acetate, thiosulphate, tartarate, oxalate, fluoride, citrate, and carbonate do not affect the zinc extraction. Phosphate and EDTA must be absent. The method proposed was applied to determine zinc in cadmium salts using 4-(2-pyridylazo)-resorcinol (PAR) as a spectrophotometric reagent. The result achieved did not show significant difference in the accuracy and precision (95% confidence level) with those obtained by ICP–AES analysis.     

Effect of chemical structure on combustion and thermal behaviour of polyurethane elastomer layered silicate nanocomposites

The effect of polyol molecular weight and functionality on nanodispersion of clay in PU/clay nanocomposites and the investigation of their thermal and combustion properties are reported and discussed. Lamellar elastomer polyurethane nanocomposites were synthesized using polyols with different molecular weight and functionality and according to these parameters they show several degrees of dispersion which affect their thermal and combustion behaviour. A barrier effect of clay layer is shown in TGA experiments by a delay of thermal degradation products release in nanocomposite materials compared to the virgin polymer; this barrier effect also leads to formation of char during combustion which lowers the peak of rate of heat release in cone calorimeter tests and eliminates fire-induced dripping of the nanocomposite sample during UL 94 test. However, in order to achieve non-burning behaviour nanocomposite technology must be combined with conventional flame retardant technology.     

Recovery of polyols from flexible polyurethane foam by “split-phase” glycolysis with new catalysts

Polyurethanes (PU) represent one of the most important groups of plastics, so the increasing quantity of wastes makes their recycling an urgent task. The general purpose of polyurethane chemical recycling is to recover constituent polyol, a valuable raw material. Among the suitable processes, glycolysis, specially in two phases, allows better quality products. In this study glycolysis reactions of flexible polyurethane foams were conducted in “split-phase” with different catalysts, in order to study their activity. Diethanolamine, titanium n-butoxide as well as octoate salts, which are novel compounds for this application, showed suitable catalytic activity. Reaction kinetics and glycolysis products were investigated. Times to reach complete conversion, chemical properties of the polyol phase and its purity depend on the catalyst employed. The novel catalysts developed have been probed to be a worthy and economic alternative to traditional catalysts.     

Preconcentration and separation of acaricides by polyether based polyurethane foam

This paper reports the preconcentration of some dissolved organic phosphorous and chlorinated acaricides in water by porous polyether based polyurethane foam. Preliminary screening tests on the retention of the tested compounds, i.e., dicofol and bromopropylate, by polyether foams indicated that a very high percent removal of the tested species was obtained. The retention rate was found fast and reaches equilibrium in a few minutes. The various parameters, e.g., pH, extraction media, shaking time, salt effect, temperature and sample volumes affecting the preconcentration of the tested species by the unloaded foam, trioctylamine and trimethylphosphate treated foam have been optimized via batch modes of separation. The unloaded foams were employed in column modes for the retention and recovery of the tested species. The sorption efficiency and recovery of the compounds by the unloaded foams column were found to be up to 97.5%. The height equivalent to a theoretical plate (HETP) obtained by the unloaded foam was found to be in the range 1.1-1.3 ± 0.2 mm. The sorption mechanism of the tested compounds by the foams was discussed.     

Numerical modeling and experimental study of elastomer seal assembly in downhole wellbore equipment: Effect of material and chemical swelling

Seal assemblies are critical elements in a variety of drilling and completion equipment such as wellhead casing hangers, packers, and liner hangers. Zonal isolation is accomplished by seal compression (energization) which generates contact pressure at the seal-pipe interface. The performance of a seal is evaluated based on its mechanical and hydraulic integrity as well as its resistance to failure mechanisms. Objective of this study is to evaluate the performance of a seal assembly at varying compressions, seal and pipe properties, and chemical swelling.In this paper, numerical modeling approach validated by a lab-scale experimental work has been presented. Finite element model and experimental setup consisting of liner, casing, compression plates, and elastomer seal are used. In the model, seal performance was evaluated in terms of contact pressure generated at seal-pipe interface. Experimental setup was used to verify the modelling results. In experiments, sealability was evaluated by injecting gas and observing leakage.Modelling results indicate that elastomer sealability is linearly dependent on amount of seal compression. Numerical model also demonstrated that pipe material can have notable impact on elastomer sealability. Simulation results show that seal-pipe friction has insignificant impact on seal performance. Exposure to surfactant caused volumetric swelling of investigated elastomer materials. Despite reduction in hardness, volumetric swelling was high enough to generate additional seal compression and provide improved sealability as demonstrated by model.Performance evaluation of liner hangers is considered a challenge for industry and regulators because of limited testing protocols, standards, or regulatory guidelines for evaluating this type of barrier system. Information generated in this work will help further advance performance evaluation and qualification guidelines for liner hanger seal assembly.     

Recovery of polyols from flexible polyurethane foam by “split-phase” glycolysis: Study on the influence of reaction parameters

The general purpose of polyurethane chemical recycling is to recover constituent polyol, a valuable raw material. Among suitable processes, glycolysis, especially in two phases, allows better quality products. Potassium octoate a compound derived from cycloaliphatic carboxylic acids shows suitable catalytic activity.A detailed study of the main reaction parameters affecting the reaction and properties of the recovered polyol has been carried out. They include carboxylate catalyst concentration, reaction temperature and mass ratio of treated foam to the glycolysis agent.An increase in the reaction temperature and catalyst concentration enhances the degradation rate, however, it also affects the process negatively by promotion of secondary reactions and contamination of the polyol phase. Related to the glycolysis agent amount, the minimum quantity required to split the phases has been determined, as well as the optimal ratio.     

Dielectric,mechanical and electro-stimulus response properties studies of polyurethane dielectric elastomer modified by carbon nanotube-graphene nanosheet hybrid fillers

The typical nano-carbon materials, 1D fiber-like carbon nanotubes (CNTs) and 2D platelet-like graphene nanosheets (GRNs), that have attracted tremendous attention in the field of polymer nanocomposites due to their unprecedented properties, are used as conducting filler to induce a considerable improvement in the mechanical, thermal and electrical properties of the resulting graphene/polymer nanocomposites at very low loading contents. This study deals with the preparation and electro-stimulus response properties of polyurethane (PU) dielectric elastomer films with such 1D and 2D nanocarbon fillers embedded in the polymer matrix. The various forms of carbon used in composite preparation include CNT, GRN and CNT-GRN hybrid fillers. Results indicate that the dielectric, mechanical and electromechanical properties depend on the carbon filler type and the carbon filler weight fraction. Here, it has been also established that embedding CNT-GRN hybrid fillers into pristine polyurethane endows somewhat better dispersion of CNTs and GRNs as well as better interfacial adhesion between the carbon fillers and matrix, which results in an improvement in electric-induced strain. Therefore, the nanocomposites seem to be very attractive for microelectromechanical systems applications.     

The determination of molybdenum in water and biological samples by graphite furnace atomic spectrometry after polyurethane foam column separation and preconcentration

A system for molybdenum separation and enrichment aiming its determination in water and biological samples by graphite furnace atomic absorption spectrometry (GFAAS) is proposed. The procedure is based on the sorption of the molybdenum (VI) thiocyanate complex onto a mini-column packed with polyurethane foam (PUF). The elution is accomplished by a 3.0 mol l⁻¹ nitric acid solution. Flow variables were optimized and an enrichment factor of 10 as well as a limit of detection (LOD) (3 s) of 0.08 μg l⁻¹ in the sample solution were achieved. The coefficient of variation showed values of 3 and 2% for molybdenum solutions of 2.0 and 10.0 μg l⁻¹, respectively. The accuracy of the method was confirmed by the good concordance between found and certified values in the analysis of certified reference materials (CRMs) (CASS-3 Nearshore Seawater, NIST 1547 Peach Leaves, NIST 1515 Apple Leaves and NIST 1572 Citrus Leaves). The procedure was also applied for the molybdenum determination in mineral waters as well as in produced water samples. The results obtained for the mineral water samples compared well with those obtained by ICP-MS. Concerning the produced water samples, in spite of their large salinity, recoveries of 90 to 120% at the 1 μg l⁻¹ were observed.     

On-line preconcentration system using a minicolumn of polyurethane foam loaded with Me-BTABr for zinc determination by Flame Atomic Absorption Spectrometry

In the present paper, an on-line system for preconcentration and determination of zinc by Flame Atomic Absorption Spectrometry (FAAS) is proposed. It is based in the sorption of zinc(II) ions on a minicolumn packed with polyurethane foam loaded with 2-[2′-(6-methyl-benzothiazolylazo)]-4-bromophenol (Me-BTABr) reagent. Chemical and flow variables as pH effect, sample flow rate and eluent concentration were optimized using univariate methodology. The results demonstrated that zinc can determinate using the sample pH in the range of 6.5-9.2, sample flow rate of 6.0 ml min⁻¹, and the elution step using 0.10 mol l⁻¹ hydrochloric acid solution at flow rate of 5.5 ml min⁻¹. In these conditions, an enrichment factor of 23 and a sampling rate of 48 samples per hour were achieved. The detection limit (DL, 3σ) as IUPAC recommendation was 0.37 μg l⁻¹ and the precision (assessed as the relative standard deviation, R.S.D.) reached values of 5.9-1.8% in zinc solutions of 1.0-10.0 μg l⁻¹ concentration, respectively. The method was successfully applied to the determination of trace amounts of zinc in natural water samples from Salvador (Brazil).     

Enhancing toughness of poly (lactic acid)/Thermoplastic polyurethane blends via increasing interface compatibility by polyurethane elastomer prepolymer and its toughening mechanism

Due to the environmental pollution caused by the petroleum-based polymer, poly (lactic acid) (PLA), a biodegradable and biocompatible polymer that obtained from natural and renewable sources, has attracted widespread attention. However, the brittleness of PLA greatly limits its application. In this study, the super toughened PLA-based blends were obtained by compatibilizing the PLA/thermoplastic polyurethane (TPU) blends with the polyurethane elastomer prepolymer (PUEP) as an active compatibilizer. The mechanical properties, thermal properties and corresponding toughening mechanism of PLA/TPU/PUEP system were studied by tensile test, instrumented impact test, dynamic mechanical analysis (DMA), scanning electronic microscope (SEM), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). All the results demonstrate that the isocyanate (−NCO) group in PUEP is successfully reacted with the –OH groups at both sides of the PLA and the obtained polyurethane (PU)~PLA copolymer (PU ~ cõ PLA) significantly improves the interfacial compatibility of PLA/TPU blends. The gradually refined dispersed phase size and fuzzy phase interface as displayed in SEM images suggest a good interfacial compatibilization in the PLA/TPU/PUEP blends, probably due to the isocyanate reaction between PLA and PUEP. And the interfacial reaction and compatibilization among the components led to the formation of super toughened PLA/TPU/PUEP blends. And the instrumented impact results indicate that most of the impact toughness is provided by the crack propagation rather than the crack initiation during the entire fracture process.     

循环制备液相色谱分离芳香新塔花中的化学成分

建立了交替循环和直接循环液相色谱相结合的方法用于制备芳香新塔花中的化学成分.芳香新塔花样品经溶剂提取、柱色谱和中压制备色谱初步分离后得到芳香新塔花的不同馏分.以甲醇-水为流动相,利用双柱交替循环法对组分进行分离,同时,流动相经恒流泵循环输入色谱柱.以馏分Ⅰ和馏分Ⅱ为例,在混合循环模式下分离得到5个化合物.通过核磁共振对其进行鉴定,确定分别为乔松素-7-O-芸香糖苷、白杨素-7-O-芸香糖苷、金合欢素-7-O-芸香糖苷、云杉素和原儿茶酸.实验结果表明,该制备方法分离效率高,节省流动相,是分离天然产物的有效手段.     

Retention, kinetics and thermodynamics profile of cadmium adsorption from iodide medium onto polyurethane foam and its separation from zinc bulk

The sorption behaviour of 2.5 × 10⁻⁵ M solution of Cd(II) on polyurethane foam (PUF) from iodide medium have been investigated. The conditions were optimized from aqueous solutions of different pH (1-10) and of acids of varied concentration (0.01-1.0 M). The maximum concentration of KI was found to be 0.24 M and equilibration time was established to be 20 min. The data successfully followed the Freundlich and Dubinin-Radushkevich (D-R) isotherms at low metal ion concentration while Langmuir isotherm followed at higher metal ion concentration. The Freundlich parameter 1/n = 0.66 ± 0.02 have been evaluated whereas D-R isotherm yields the sorption free energy E = 10.5 ± 0.1 kJ mol⁻¹ indicating ion exchange type chemisorption. The monolayer coverage (XL) constant of Langmuir isotherm was found to be 23.7 ± 0.4 mg g⁻¹. The numerical values of thermodynamics parameters enthalpy (ΔH), entropy (ΔS) and Gibbs free energy (ΔG) indicated the endothermic and spontaneous nature of sorption. The Scatchard plot analysis was tested to evaluate the binding sites of the PUF and stability constants of sorption were determined. On the basis of these parameters, the sorption mechanism was discussed. Among the foreign ions tested, Pb(II), Hg(II), cyanide and nitrite should be absent. The clean separation of Cd(II) from Zn(II) ions in the ratio 1:250, respectively, was achieved by column chromatography.     

Bioprocess for solubilization of rock phosphate on starch based medium by Paecilomyces marquandii immobilized on polyurethane foam

Paecilomyces marquandii, a phosphate-solubilizing, starch-utilizing filamentous fungus, was immobilized on polyurethane foam (PUF). The immobilized fungus was applied in a repeated batch (six batches) fermentation process to solubilize Hirapur rock phosphate. The fungus was immobilized on PUF cubes and was used for phosphate solubilization in shake flask repeated batch cultivations. The fungus was also immobilized on PUF sheet and utilized in an airlift bioreactor in a repeated batch process. Maximum soluble phosphate (370 μg/ml) was recorded after third batch with 8 g rock phosphate/l. After 12 days of fermentation, a total production of 1,643 μg phosphate/ml was achieved.     

Chemical recycling of post-consumer PET wastes by glycolysis in the presence of metal salts

Chemical recycling of poly(ethylene terephthalate) (PET) has been the subject of increased interest as a valuable feedstock for different chemical processes. In this work, glycolysis of PET waste granules was carried out using excess ethylene glycol in the presence of different simple chemicals acting as catalysts, namely zinc acetate, sodium carbonate, sodium bicarbonate, sodium sulphate and potassium sulphate. Comparable high yields (≈70%) of the monomer bis(2-hydroxyethyl terephthalate) were obtained with zinc acetate and sodium carbonate as depolymerisation catalysts at 196 °C with a PET:catalyst molar ratio of 100:1 in the presence of a large excess of glycol. The purified monomer was characterised by elemental analysis, differential scanning calorimetry, infrared spectroscopy, and nuclear magnetic resonance. These results revealed that, although the intrinsic activity of zinc acetate was significantly higher than that of sodium carbonate, this latter salt could indeed act as an effective, eco-friendly catalyst for glycolysis. Also an exploratory study on the application of this catalytic recycling technology for complex PET wastes, namely highly coloured and multi-layered PET, was performed.