Interplay of fractionated crystallization and morphology in polypropylene/poly(ϵ‐caprolactone) blends

The thermal behavior of melt‐mixed polypropylene (PP)/poly(?‐caprolactone) (PCL) blends was investigated with differential scanning calorimetry, and it was quantitatively related to the morphology observed through scanning electron microscopy. The PP/PCL blends were immiscible in the whole composition range; however, some interesting phenomena were found. Blends with low PP contents crystallized in a fractionated fashion. By applying a self‐nucleation procedure, we demonstrated that this occurred because of a lack of highly active heterogeneities within the confined PP domains. On the other hand, PP acted as a nucleating agent for PCL, and when the PP content was reduced, the higher surface/volume ratio increased its nucleating activity. The nucleating effect was improved when the PP was self‐nucleated because of the better nucleating effect of PP annealed crystals. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1365–1379, 2007     

熔体黏度对黏土在聚丙烯/聚苯乙烯共混物中优先插层行为的影响

通过熔融共混法在160℃加工条件下制备了聚丙烯/聚苯乙烯/黏土(PP/PS/clay)复合材料.X射线衍射分析(XRD)和透射电镜分析(TEM)的结果表明,黏土在共混物中存在着优先插层现象.黏土优先被PS分子链所插层,且不受PS组分含量和加料方式的影响.基于复合材料中PP和PS组分的熔体黏度对温度敏感性的差别,通过改变加工温度的方法,研究组分的黏度差别对黏土优先插层行为的影响.随共混加工温度的升高,黏土在共混物中的分布位置逐渐从PS相向PP相迁移.TEM和动态黏弹行为测试(ARES)的结果表明,组分间黏度的差别能控制黏土的优先插层行为.组分黏度越高,加工过程中所能传递的剪切应力就越大,插层能力也就越强.     

颗粒内受限聚合法制备PP/POE/PS合金

以等规聚丙烯/乙烯-辛烯共聚物(PP/POE)合金颗粒为扩散基体, 苯乙烯(St)为扩散单体, 利用颗粒内受限聚合法制备了PP/POE/PS三元合金. 结果表明, 对于POE质量分数为20%~40%的PP/POE合金颗粒, St均可扩散至直径为4 mm的颗粒中心部位, 在POE非晶相中生成相尺寸为几十至几百纳米的PS球. 在PP/POE合金颗粒的不同部位, 因POE相尺寸及单体的吸附量不同, 生成的PS相尺寸也不同, 在颗粒中心部位生成的PS球最小. 研究了St在PP/POE(质量比80: 20)颗粒中的扩散-聚合行为, 结果表明, St在合金颗粒中的扩散速率和扩散饱和值远大于在纯PP颗粒中的扩散速率和饱和值, 这主要是因为PP/POE合金颗粒中的非晶POE相有利于扩散. 改变单体投料量可以获得具有不同PS含量的PP/POE/PS三元合金. 结晶性能研究结果表明, PS在非晶POE相中的优先分布会使POE相体积增大, 从而使PP的结晶温度和熔融温度降低. 随着PS量的进一步增大, 分布在PP中的PS对PP有结晶成核作用.     

Mechanical properties and structural characteristics of PP/PP‐g‐SBR nanocomposites prepared by dynamical photografting

Poly(propylene) (PP)/PP grafted styrene‐butadiene rubber (PP‐g‐SBR) nanocomposite was prepared by blending PP with PP‐g‐SBR using dynamical photografting. The crystal morphological structure, thermal behavior, and mechanical properties of PP/PP‐g‐SBR nanocomposites have been studied by photoacoustic Fourier transform infrared spectroscopy (PAS‐FT‐IR), wide‐angle X‐ray diffraction (WAXD), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and mechanical measurements. The data obtained from the mechanical measurements show that the PP‐g‐SBR as a modifier can considerably improve the mechanical properties of PP/PP‐g‐SBR nanocomposites, especially for the notched Izod impact strength (NIIS). The NIIS of the nanocomposite containing 2 wt% PP‐g‐SBR measured at 20°C is about 2.6 times that of the control sample. The results obtained from PAS‐FTIR, WAXD, SEM, and DSC measurements revealed the enhanced mechanism of impact strength of PP/PP‐g‐SBR nanocomposites as follows: (i) the β‐type crystal of PP formed and its content increased with increasing the photografting degree of PP‐g‐SBR; (ii) the size of PP‐g‐SBR phase in the PP/PP‐g‐SBR nanocomposites obviously reduced and thus the corresponding number of PP‐g‐SBR phase increased with increasing the photografting degree of PP‐g‐SBR. All the earlier changes on the crystal morphological structures are favorable for increasing the compatibility and enhancing the toughness of PP at low temperature. Copyright © 2004 John Wiley & Sons, Ltd.     

累托石/聚丙烯插层纳米复合材料的制备与性能

采用熔融共混法制备了有机改性累托石 (OREC)粘土 均聚聚丙烯 (PP)纳米复合材料 ,以X 射线衍射分析 (XRD)及透射电子显微镜分析 (TEM)观察了复合材料的相貌结构 ,研究了复合材料的力学性能及热性能 .结果表明 ,OREC在添加份数较少时可与均聚聚丙烯熔融插层形成插层型聚丙烯纳米复合材料 ,该复合材料与纯PP相比 ,具有较高的拉伸强度、断裂伸长率及冲击强度 .在有机粘土添加 2 %时 ,复合材料的拉伸强度、断裂伸长率、冲击强度最高 ,与纯PP相比 ,2 %添加量的聚丙烯纳米复合材料拉伸强度提高 6 5 7% ,断裂伸长率提高 2 89 3% ,冲击强度提高 14 1% ,10 %失重率时对应的热分解温度提高 50K .     

Kinetics study on melt compounding of carbon nanotube/polypropylene nanocomposites

The multiwalled carbon nanotubes/polypropylene nanocomposites (PP/CNTs) were prepared by melt mixing using maleic anhydride grafted polypropylene (mPP) as the compatibilizer. The effect of mPP on dispersion of CNTs was then studied using the tool of rheology, aiming at relating the viscoelastic behaviors to the mesoscopic structure of CNTs. To further explore the kinetics of hybrid formation, a multilayered sample with alternatively superposed neat mPP and binary PP/CNTs microcomposites (without addition of mPP) sheets was prepared and experienced dynamic annealing in the small amplitude oscillatory shear flow. The results show that melt blending CNTs with PP can only yield the composites with microscale dispersion of CNTs, while adding mPP promotes nanoscale dispersion of CNTs as smaller bundles or even as individual nanotubes, reducing percolation threshold as a result. However, the values of apparent diffusivities of the composites are in same order with that of self‐diffusion coefficients of the neat PP, indicating that the presence of detached CNTs nearly does not inhibit PP chain motion. Hence, the activation energy of hybrid formation is close to the self‐diffusion of PP. This also indicates that although addition of mPP can improve the compatibility between CNTs and PP thermodynamically, those dynamic factors, such as shear flow, however, may be the dominant role on hybrid formation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 608–618, 2009     

稀土偶联剂对Mg(OH)_2的改性作用及其在PP/Mg(OH)_2体系中的应用

研究了稀土偶联剂 (ReC)对Mg(OH) 2 的表面改性作用及PP/Mg(OH) 2 体系的燃烧性能、流动性能、力学性能及老化性能。稀土偶联剂可显著改善Mg(OH) 2 在非极性介质中的分散性 ;PP/Mg(OH) 2 体系当Mg(OH) 2 填充量超过 5 0 %时 ,氧指数 (OI)≥ 2 8.5 ,但这时冲击强度不足纯PP的 30 % ,熔体流动速率 (MFR)低于 0 .6g/1 0min ;而填料用 2 .5 % (质量 )ReC处理后 ,填充量为 5 0 %的体系冲击强度接近纯PP ,MFR达 2 .8g/1 0min ;Mg(OH) 2对体系光氧老化过程有加速作用 ,而对热氧老化过程有阻滞作用 ;稀土偶联剂对体系光氧老化过程有轻微的促进作用 ,而对热氧老化过程无明显影响     

Study of the Impact Resistance of Physically and Dynamically Vulcanized Mixtures of PP/EPDM

Physically and dynamically vulcanized (TPV) mixtures of polypropylene (PP) and ethylene propylene diene terpolymer (EPDM) are prepared by extrusion in order to improve the impact resistance of PP. To enhance the chemical compatibility and provide better interaction between the PP and EPDM in the physical mixtures, both polymers are modified with maleic anhydride (MAH) in solution using xylene as solvent and dicumyl peroxide (DCP) as initiator. The qualitative and quantitative determination of the degree of grafting is study by Fourier Transform Infrared Spectroscopy (FTIR) and varying the amount of DCP and/or amount of MAH in order to determine the optimum amounts to obtain the highest degree of grafting. The effect of the relation of PP/EPDM, the amount of reinforcement filler and mix rate are studied for modified polymer mixtures (PP-g-MAH/EPDM-g-MAH). For the TPV of PP/EPDM the effects of amount and triallylisocyanurate (TAC) as coupling agent in presence of different amounts of DCP are studied. The physical mixtures of modified polymers prepared with a PP/EPDM ratio of 80/20 and the TPVs blends prepared with a PP/EPDM ratio of 70/30 and containing 15% filler at 60 rpm show the highest impact resistance. The impact resistance, melt flow index and hardness of the different mixtures are measured to determine their possible applications to prepare front panels and bumpers for automobiles by injection molding.     

Isothermal crystallization kinetics of polypropylene/POSS composites

Polypropylene (PP)/octavinyl polyhedral oligomeric silsesquioxane (POSS) composites were prepared by two different processing methods: reactive blending and physical blending, and the crystallization behavior of PP and PP/POSS composites was studied by means of differential scanning calorimetry and polarized optical microscope. The results showed that the crystallization of PP in PP/POSS composites was strongly influenced by the different processing methods. POSS particles can act as effective nucleating agent, accelerating the crystallization of PP. The crystallization rate increased more dramatically for the reactive blending composite due to the stronger nucleating effect of PP grafted POSS. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1762–1772, 2008     

Influence of polypropylene topological structure evolution during melt branching reactive processing on its melt performances

Gel‐free long‐chain‐branched polypropylene (LCBPP) was prepared by the melt radical branching reaction in the presence of peroxide initiator 2,5‐dimethyl‐2,5‐di(tert‐butylperoxy) hexane peroxide, zinc dimethyldithiocarbamate, and trimethylolpropane triacrylate in a torque rheometer. It could be inferred that recombination between PP chains via radical coupled reaction took place and trimethylolpropane triacrylate was grafted onto PP backbone by the torque curves and Fourier transformed infrared spectroscopy results. The presence of long chain branches (LCB) for modified PP was verified by the gel permeation chromatography measurements and vGP plots. On the other hand, it was found that the topological structure of PP chains transformed from linear form to a long star‐like shape during the reaction progress, and the topological structure was directly determined by the radical reaction time. The topological structure of PP would further impact its melt behaviour. After complete melting of raw PP, “sparse and long” LCBPP firstly generated which possessed high melt strength owing to the increasing entanglement of long branching chains. And at the time corresponding to the summit of reaction peak on the torque curve, the modified LCBPP possess the highest melt strength owing to its long star topological structure. While as reaction time was prolonged, severe degradation of the LCBPPs would take place under too long mixing time and “dense and short” branches generated due to the residual radicals, with a sharp decline in melt strength.     

Isothermal crystallization kinetics of PP in PP/Mg(OH)2 composites

The crystallization and melting behavior of PP/Mg(OH)₂ composites was investigated, and the crystallization kinetic parameters and thermal characteristics were investigated according to the Avrami method. Optical polarizing microscope (POM) analysis suggested that the presence of Mg(OH)₂ particles gave rise to an increase in the number of nuclei and a decrease in PP spherulitic size. The Avrami exponent n of the PP and composites increased with increasing crystallization temperature, and markedly deceased with the addition of low Mg(OH)₂ content. A significant increase in crystallization kinetic constant, and a decrease in crystallization half time of PP were observed in the presence of Mg(OH)₂ particles, indicating a heterogeneous nucleating effect of Mg(OH)₂ upon crystallization of PP. The melting temperature and equilibrium melting temperature of PP in the composites decreased with increasing the Mg(OH)₂ content, which is directly related to the size of the PP crystals. The difference of PP melting enthalpies in the PP and composites demonstrated that the presence of Mg(OH)₂ can effectively enhance the crystalline of PP. The crystallization thermodynamics of PP and composites were studied according to the Hoffman theory. Surface free energy of PP chain folding for crystallization of PP/Mg(OH)₂ composites was lower than that of PP, confirming the heterogeneous nucleation effect of Mg(OH)₂. However, the evaluation of the nucleation activation energy of PP suggested the presence of a large amount of Mg(OH)₂ particles in the PP matrix reduced the mobility of PP segments and restricted the development of PP nucleation. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1914–1923, 2005     

增容剂对聚对苯二甲酸乙二酯/聚丙烯共混体系结构流变学的影响

采用马来酸酐接枝聚丙烯(PP-g-MAH)对聚丙烯/聚对苯二甲酸乙二酯(PP/PET)共混体系进行增容,研究了增容前后复合体系的相形态和流变行为的变化.结果表明,共混体系中当PP组分为分散相时,增容剂能够显著减小PP液滴尺寸,使其形状松弛时间减小,变形与破裂的剪切敏感性降低;当共混体系两组分配比处于临界相反转点周围时,增容剂则会导致其内部部分双连续与“海-岛”结构共存的复杂相形态消失,低频区模量频率依赖性的增加表明体系内部界面结合程度的增加;而当共混体系中的PET组分为分散相时,增容剂的引入对体系结构流变学影响较小,表明增容效果不大.     

PBT/POE-g-MAH/PP共混体系的相态结构与性能

采用马来酸酐接枝乙烯-辛烯共聚物弹性体(POE-g-MAH)与聚丙烯(PP)在双螺杆挤出机上进行熔融共混,制备了3种新型增韧改性剂.研究了增韧改性剂的种类及其用量对共混物的力学性能、相形态结构、熔融与结晶行为的影响.力学性能测试表明,POE-g-MAH与适量PP并用具有显著的协同增韧作用,当POE-g-MAH与PP的配比为70/30时,所得增韧改性剂(POEg2)具有最佳的增韧效果.当POEg2含量达到15%时,共混物的缺口冲击强度(Is)从纯PBT的7.5 kJ/m2提高到51.2 kJ/m2,与15%的纯POE-g-MAH弹性体增韧PBT具有相近的缺口冲击强度值.同时,共混物的拉伸强度(σb)损失最小.采用AFM和SEM观察发现,新型增韧改性剂作为分散相具有软壳-硬核结构.DSC测试表明,随增韧改性剂中PP含量增加到一定值时,壳-核结构中软壳层出现不完整现象,导致界面作用力减小,共混物的Is和σb都出现明显下降.     

Total luminescence intensity (TLI) offers superior early oxidation detection in unstabilised polyethylene but is no better than FT-IR for stabilised polyolefins

In an earlier study, we have shown that chemiluminescence (CL) and the total luminescence intensity (TLI) method are highly sensitive to oxidation in degradable PE. In this study, stabilised PE and PP were characterised with CL in an inert (TLI) and in an oxygen atmosphere (CL-OIT) and the results were compared to those obtained by the commonly used techniques, FT-IR (carbonyl index (CI)) and thermal analysis (DSC-OIT). PE was aged at a low temperature (80 °C) and PP was aged at temperatures between 60 and 120 °C. Non-Arrhenius behaviour was observed in the oxidation of PP. This showed the importance of aging at a low temperature to obtain realistic results. TLI and CI of stabilised PP and most of the stabilised PE gave comparable results with the same sensitivity for oxidation detection. This was in contrast to our previous results for degradable PE. However, TLI of unstabilised PE showed earlier oxidation detection than CI, which agreed with our earlier results. TLI of PE had a higher sensitivity than CL-OIT, and both TLI and CI of PP were sufficiently sensitive to detect the effect of aging at different temperatures, whereas DSC-OIT was not.     

Fracture behaviors of PP/mPE thermoplastic vulcanizate via peroxide crosslinking

Peroxide cured PP/metallocene polyethylene (mPE) to form a novel thermoplastic vulcanizate has been prepared. Metallocene polyethylenes with two different levels of comonomer contents were chosen for the investigation. The mixing of mPE (40 wt%) and PP (60 wt%) containing various dosages of peroxide was performed to activate dynamic cure using an internal mixer. Thermal behaviors remain largely unchanged for PP, indicating the dominant effect of cured mPE domains on mechanical properties for the vulcanizates. Tensile strength decreases at first with increasing the levels of peroxide concentrations yet increases again at higher level of peroxide concentrations at all test temperatures. Tear strength generally decreases with reduced energy dissipation and tends to level off at higher degree of cure. The values of cutting strength are comparable with the results for different types of materials and are generally two orders of magnitude smaller than the results from tear measurements. Strength of materials was clearly dominated by the crystalline yielding effect than viscoelastic effect, even in this nano-fracture zone of deformation in the cutting measurement. Morphological observations were also elucidated as well.     

Nonisothermal melting and crystallization of polypropylene in model composites: Kinetic analysis

The kinetics of nonisothermal melting and the crystallization of polypropylene (PP) in polypropylene/carbon‐fiber (C/PP) composites were studied by differential scanning calorimetry with the Nedkov and Atanasov method. Characteristic parameters such as the lamellar thickness, the transport energy through the phase boundary, and the surface free energy were determined and analyzed. In nonisothermal melting, the nucleation effect of carbon fibers was confirmed by decreasing transport energy (79 and 41 kJ/mol for PP and C/PP, respectively) and surface free energy (8 × 10^?4 and 7.9 × 10^?5 J/m² for PP and C/PP, respectively). Depending on the carbon‐fiber content, the lamellar thickness changed from 6.7 × 10^?9 m to 9.05 × 10^?9 m. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 66–73, 2005     

Effects of clay on polymorphism of polypropylene in polypropylene/clay nanocomposites

The effects of clay on polymorphism of polypropylene (PP) in PP/clay nanocomposites (PPCNs) under various thermomechanical conditions were studied. In extruded PP and PPCN pellet samples, only α-phase crystallites existed, as they were prepared by rapidly cooling the melt extrudates to room temperature. Under compression, β-phase crystallites can develop in neat PP under various thermal conditions, of which isothermal crystallizing at 120 °C gave the highest content of β-phase crystallites. In contrast, no β-phase crystallite was detected in the PPCN samples prepared under the same conditions. This indicated that clay significantly inhibits the formation of β-phase crystallites. The likely reason is that the presence of clay in PPCNs greatly sped up the crystallization process of the α phase, whereas it had an insignificant effect on the crystallization rates of the β phase. The results also showed that clay may slightly promote the formation of γ-phase PP crystallites in PPCNs. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1810–1816, 2004     

PREFERENTIAL INTERCALATION BEHAVIOR OF CLAY AND ITS EFFECT ON THE THERMAL DEGRADATION IN IMMISCIBLE PP/PS BLENDS

The typical immiscible PP/PS blend based clay nanocomposites were prepared via melt blending.The dispersion of clay was determined by X-ray diffraction (XRD) and transmission electron microscopy (TEM).Thermal stability and dynamic mechanical properties were measured by thermogravimetrical analysis (TGA) and dynamic mechanical analysis (DMA),respectively.Preferential intercalation behavior of clay in PP/PS blends was found.The dispersion of clay is significantly influenced by the polarity of PP and PS,mea...     

Compatibilization of polypropylene/poly (ethylene oxide) blends and crystallization behavior of the blends

The compatibilization of incompatible polypropylene (PP)/poly(ethylene oxide) (PEO) blends was studied. The experimental results showed that the graft copolymer [(PP-MA)-g-PEO] of maleated PP(PP-MA) and mono-hydroxyl PEO (PEO-OH) was a good compatibilizer for the PP/PEO blends in which PP-MA also had some compatibilization. The crystallization of the blends was affected by the compatibility between PP and PEO. The interfacial behavior of the compatibilizers had an important effect on crystallization behavior of the PP/PEO blends. PEO showed fractionated crystallization in the PP/PEO blends. This behavior was studied from the view point of the theory of fractionated crystallization. © 1994 John Wiley & Sons, Inc.     

Effects of nucleating agents on microstructure and fracture toughness of poly(propylene)/ethylene‐propylene‐diene terpolymer blends

The effects of nucleating agents (NAs) on fracture toughness of injection‐molded isotactic poly(propylene)/ethylene‐propylene‐diene terpolymer (PP/EPDM) were studied in this work. Compared with PP/EPDM blends without any NA, PP/EPDM/NA blends show very small and homogeneous PP spherulites. As we expected, PP/EPDM blends nucleated with β‐phase NA aryl amides compound (TMB‐5) present not only a significant enhancement in toughness but also a promotion of brittle‐ductile transition. However, the addition of α‐phase NA 1,3:2,4‐bis(3,4‐dimethylbenzylidene) sorbitol (DMDBS) has no apparent effect on the toughness of the blends. The impact‐fractured surface morphologies of such samples were analyzed via scanning electronic microscope (SEM). More detail work about the toughening mechanisms of elastomer and NA based on elastomer particles size and matrix crystal structures were carried out. Our results suggest that, besides the crystal structures of matrix, the elastomer particles size and size distribution plays an important role in controlling the toughening effect of nucleated PP/elastomer blends. The smaller the elastomer particles size and lower the polydispersity, the more apparent the synergistic toughening effect of NA and elastomer is. This investigation provides a fresh insight into the understanding of toughening mechanism of elastomers in PP blends and facilitates to the design of super toughened PP materials. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 46–59, 2009