Poly (ethylene terephthalate) thermo-mechanical and thermo-oxidative degradation mechanisms

¹H NMR and MALDI-TOF MS measurements were used to study the thermo-mechanical and thermo-oxidative degradation mechanisms of bottle-grade PET (btg-PET). In the thermo-oxidative degradation, the concentration of low molar mass compounds increased with time and the main products were cyclic and linear di-acid oligomers. In the thermo-mechanical degradation, the main-chain scission reactions affect the stability of the cyclic oligomers. One of the most important bottle-grade PET co-monomers is diethylene glycol (DEG), which is a “reactive site” in the thermal degradation of btg-PET. The DEG co-monomer was shown to be the precursor to colour changes in btg-PET, owing to the attack by molecular oxygen on the methylenic protons adjacent to the ether oxygen atoms of DEG. This behaviour was observed in the thermo-oxidative degradation process in which the degradation of DEG causes the release of hydroxyl radicals in the polymeric matrix, thereby producing mono- and di-hydroxyl substituted species. This was also observed in the thermo-mechanical degradation process.     

Influence of copolymeric poly(diethylene glycol) terephthalate on the thermal stability of poly(ethylene terephthalate)

Copolymers of poly(ethylene terephthalate) (PET) containing 1–24% poly(diethylene glycol)terephthalate (PDEGT) were prepared and characterized by infrared spectra. The energy and entropy of activation for the thermal degradation were measured for these copolymers and for the PDEGT. These activation energies and energies and entropies were found to decrease steadily with increasing diethylene glycol content. From these measurements the mechanism of degradation of PDEGT was found to be different from that of PET. Fibers prepared from seven different copolymeric compositions were heat-aged at 121°C and 204°C for 24 hr. From the changes observed in intrinsic viscosity, per cent ether, hydroxyl and carboxyl endgroups during heat aging it became apparent that the mechanisms for decomposition are operative below melt temperatures and can rapidly destroy such copolymers.     

CRYSTALLIZATION BEHAVIOR OF PURE AND ADDITIVE-CONTAINING POLY (ETHYLENE TEREPHTHALATE)

The isothermal crystallization of poly (ethylene terephthalate ) (PET),which is free of catalyst, stabilizer, oligomer and diethylene glycol (DEG), was studied by DSC. The crystallization behaviour of pure PET is different from commercial PET and a reasonable explanation is presented. The influences of catalyst, stabilizer, oligomer and DEG on the crystallization of pure PET were examined. It is shown that catalyst (Manganese acetate)and stabilizer (Triphenyl phosphite) result in an increase of the crystallization rate of PET; on the contrary, DEG and oligomer (cyclotetramer) result in a reduction of the crystallization rate. When catalyst and stabilizer coexist together, both of them promote the crystallization at lower temperature ,only a smaller effect was found at higher temperature, it is evident that metal phosphite is formed between the catalyst and stabilizer at higher temperature.     

Thermal degradation chemistry of poly(ethylene naphthalate) – A study by thermal volatilisation analysis

Although the fundamental degradation chemistry of poly(ethylene naphthalate), PEN, is thought to be similar to that of poly(ethylene terephthalate), PET, there is very little evidence in the literature to support this. This paper presents data on the thermal degradation of PEN, in comparison to PET, with particular reference to evolved gas analysis undertaken by thermal volatilisation analysis (TVA). Our thermal degradation studies highlight strong similarities in the degradation behaviour of PET and PEN, despite some evidence of increased thermal stability of PEN in comparison to PET. Identical primary and secondary thermal degradation mechanisms are proposed for PET and PEN, with radical degradation processes thought to dominate at high temperature.     

Characterization of cross-linking structure in terephthalate polyesters formed through material recycling process by pyrolysis-gas chromatography in the presence of organic alkali

Typical terephthalate polyesters such as poly(butylene terephthalate) (PBT) and poly(ethylene terephthalate) (PET) were characterized by pyrolysis-gas chromatography (Py-GC) in the presence of tetramethylammonium hydroxide in terms of the cross-linking structure formed during their material recycling. In the pyrograms of PBT and PET thermally treated at 270 °C for 1 h, which were prepared as model polymers containing cross-linking structures, an additional peak was commonly observed as well as the main reactive pyrolysis products for the original polyesters such as dimethyl terephthalate. Based on the observed spectra obtained by Py-GC/mass spectrometry and Py-GC/Fourier transform infrared spectrometry measurements, this peak was assigned to the product reflecting a biphenyl-type cross-linking structure. Furthermore, in the pyrograms of kneaded PBT and PET samples also at 270 °C for a total of 1 h, which were prepared to simulate material recycling, the same peak for the cross-linking structure was also observed, although its intensity was slightly lower than that in the samples thermally treated in air. This fact verified that the biphenyl-type cross-linking structure would be considerably formed during the recycling of PBT and PET, which might in turn contribute to the deteriorated properties of the recycled materials from waste polyesters. Moreover, difference in the formation of the cross-linking between PBT and PET is discussed on the basis of the observed results.     

New multiblock poly(ether-ester)s based on poly(trimethylene terephthalate) as rigid segments

A series of novel poly(trimethylene terephthalate)-block-poly(tetramethylene oxide) (PTT--PTMO) segmented block copolymers were synthesised by transesterification in the melt of dimethyl terephthalate, 1,3-propanediol and poly(tetramethylene oxide) glycol (PTMO, 1000 g/mol). A range of multiblock copolymers were synthesized, with flexible PTMO segments contents varying from 20 to 80 wt%. The novel poly(ether-block-ester)s were characterized by using viscometry, hardness measurements, differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), and tensile properties.     

Glycolysis of poly(ethylene terephthalate) (PET) using basic ionic liquids as catalysts

The glycolysis of poly(ethylene terephthalate) (PET) was studied using several ionic liquids and basic ionic liquids as catalysts. The basic ionic liquid, 1-butyl-3-methylimidazolium hydroxyl ([Bmim]OH), exhibits higher catalytic activity for the glycolysis of PET, compared with 1-butyl-3-methylimidazolium bicarbonate ([Bmim]HCO₃), 1-butyl-3-methylimidazolium chloride ([Bmim]Cl) and 1-butyl-3-methylimidazolium bromide ([Bmim]Br). FT-IR, ¹H NMR and DSC were used to confirm the main product of glycolysis was bis(2-hydroxyethyl) terephthalate (BHET) monomer. The influences of experimental parameters, such as the amount of catalyst, glycolysis time, reaction temperature, and dosages of ethylene glycol on the conversion of PET, yield of BHET were investigated. The results showed a strong influence of the mixture evolution of temperature and reaction time on depolymerization of PET. Under the optimum conditions of m(PET):m(EG): 1:10, dosage of [Bmim]OH at 0.1 g (5 wt%), reaction temperature 190 °C and time 2 h, the conversion of PET and the yield of BHET were 100% and 71.2% respectively. Balance between the polymerization of BHET and depolymerization of PET could be changed when the reaction time was more than 2 h and contents of catalyst and EG were changed.     

Poly(ethylene terephthalate) copolymers containing nitroterephthalic units. I. Synthesis and characterization

The synthesis, microstructure, and thermal behavior of a series of poly(ethylene terephthalate) (PET) copolymers containing nitroterephthalic units are described. These novel copolyesters were synthesized by transesterification followed by melt copolycondensation of dimethyl terephthalate and dimethyl nitroterephthalate mixtures with ethylene glycol. The molar ratio of the two comonomers in the feed varied from 95/5 to 25/75. Furthermore, PET and poly(ethylene nitroterephthalate) homopolymers were synthesized with the same method and comparatively studied. Copolyester compositions were practically the same as in the feed, and weight‐average molecular weights ranged from 10,000 to 60,000. The two monomeric units were randomly distributed along the polymer chain, and the experimentally determined average sequence lengths were in accordance with ideal copolycondensation statistics. Melting temperatures and enthalpies of the copolyesters decreased with increasing content in nitroterephthalic units, and they all showed a single glass‐transition temperature superior to that of PET. They appeared to be stable up to 300 °C, and thermal degradation occurred in two well‐differentiated steps. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3761–3770, 2000     

Isothermal melt-crystallization and melting behavior for three linear aromatic polyesters

Isothermal crystallization and subsequent melting behavior for three different types of linear aromatic polyester, namely poly(ethylene terephthalate) (PET), poly(trimethylene terephthalate) (PTT), and poly(butylene terephthalate) (PBT), were investigated (with an emphasis on PTT in comparison with PET and PBT). These polyesters were different in the number of methylene groups (i.e. 2, 3, and 4 for PET, PTT, and PBT, respectively). Isothermal crystallization studies were carried out in a differential scanning calorimeter (DSC) over the crystallization temperature range of 182-208 °C. The wide-angle X-ray diffraction (WAXD) technique was used to obtain information about crystal modification and apparent degree of crystallinity. The kinetics of the crystallization process was assessed by a direct fitting of the experimental data to the Avrami, Tobin, and Malkin macrokinetic models. It was found that the crystallization rates of these polyesters were in the following order: PBT>PTT>PET, and the melting of these polyesters exhibited multiple-melting phenomenon. Lastly, the equilibrium melting temperature for these polyesters was estimated based on the linear and non-linear Hoffman-Weeks (LHW and NLHW) extrapolative methods.     

Thermal degradation investigation of poly(ethylene terephthalate)/fibrous silicate nanocomposites

Based on the fibrous silicates (palygorskite, PT) organically modified by water-soluble polyvinylpyrrolidone (PVP), poly(ethylene terephthalate) (PET) nanocomposite with good dispersion of the PT nano-particles was prepared via in situ polycondensation. The thermal degradation behavior of PET and PET/PT nanocomposite was investigated by thermogravimetric analysis (TGA) under non-isothermal conditions at various heating rates in air and nitrogen, respectively. The apparent activation energies of the samples were evaluated by Kissinger and Flynn-Wall-Ozawa method. It is suggested that, during thermal decomposition in nitrogen, the clay as a mass-transport protective barrier can slow down degradation of polymer, but the catalytic effect of metal derivatives in clays may accelerate the decomposition behavior of PET. The combination of these two effects determines the final thermal stability of nanocomposite. However, in air atmosphere, the oxidative thermal stability of PET/PT nanocomposite was obviously superior to that of pure PET.     

IR laser ablative degradation of poly(ethylene terephthalate): Formation of insoluble films with differently bonded CO groups

IR laser-induced degradation of poly(ethylene terephthalate) (PET) was studied under different irradiation conditions and the ablated volatile and solid products were characterized by mass and infrared spectroscopy, gel-permeation chromatography, thermogravimetry and electron microscopy. The observed volatile products (carbon oxides, H₂, C_1-2 hydrocarbons, acetaldehyde, benzene and toluene) and less-volatile aromatic compounds are typical products of thermal degradation of PET. The ablatively deposited solid materials are a blend of soluble, structurally similar oligomers and of an insoluble polymer containing carbonyl groups bonded in a -C(O)OH arrangement. Thermal degradation of these deposited solids is controlled by decomposition of sublimed fractions and is easier than that of PET.     

Degradation of poly(ethylene terephthalate)/clay nanocomposites during melt extrusion: Effect of clay catalysis and chain extension

Organoclays with various contents of hydroxyl groups and absorbed ammonium were prepared and compounded with poly(ethylene terephthalate) (PET), forming PET/clay nanocomposites via melt extrusion. Dilute solution viscosity techniques were used to evaluate the level of molecular weight of PET/clay nanocomposites. Actually, a significant reduction in PET molecular weight was observed. The level of degradation depended on both the clay structure and surfactant chemistry in organoclays. The composites, based on clay with larger amount of hydroxyl groups on the edge of clay platelets, experienced much more degradation, because the hydroxyl groups acted as Brønsted acidic sites to accelerate polymer degradation. Furthermore, organoclays with different amounts of absorbed ammonium led to different extents of polymer degradation, depending upon the acidic sites produced by the Hofmann elimination reaction of ammonium. In addition, the composite with better clay dispersion state, which was considered as an increasing amount of clay surface and ammonium exposed to the PET matrix, experienced polymer degradation more seriously. To compensate for polymer degradation during melt extrusion, pyromellitic dianhydride (PMDA) was used as chain extender to increase the intrinsic viscosity of polymer matrix; more importantly, the addition of PMDA had little influence on the clay exfoliation state in PET/clay nanocomposites.     

Preparation and characterisation of a novel fire retardant PET/α-zirconium phosphate nanocomposite

The preparation of a novel fire retardant nanocomposite of poly(ethylene terephthalate) (PET) using nanoscopic α-zirconium phosphate (α-ZrP), by in situ polymerisation was investigated. The novel fire retarded PET nanocomposite, PET-co-DDP/α-ZrP, was synthesized by the direct condensation of terephthalic acid, ethylene glycol, 9,10-dihydro-10[2,3-di(hydroxycarbonyl)propyl]-10-phosphaphenanthrene-10-oxide (DDP) and nano α-ZrP. The morphology, thermal stability and burning behaviour of the nanocomposite with 1 wt% α-ZrP loading was investigated. The extent of dispersion of the nanofillers was quantified by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Significant improvements in fire retardant performance were observed for the nanocomposite from limiting oxygen index (increased from 21.2 to 32.6), UL-94 (achieving V-0), and cone calorimetry (reducing both the heat release rate and the total heat released, without reducing the time to ignition).     

聚对苯二甲酸乙二醇酯/碳酸钙纳米复合材料的制备和表征

以聚乙二醇磷酸酯1000为表面处理剂, 采用碳化法合成了方解石型碳酸钙纳米粒子, 进一步制备了聚对苯二甲酸乙二醇酯/碳酸钙纳米复合材料. 采用透射电子显微镜(TEM)、 X射线衍射(XRD)、 傅里叶变换红外光谱(FTIR), 场发射扫描电子显微镜(FESEM)和热重分析(TGA)对样品进行了分析. 结果表明, 聚乙二醇磷酸酯1000成功地修饰到碳酸钙的表面, 并得到平均直径为60 nm, 形貌为立方体的纳米碳酸钙晶体. 与碳酸钙(空白)样品相比, 表面处理碳酸钙的复合材料表现出更好的分散性和热稳定性. 采用Friedman方法计算了复合材料热分解的活化能. 聚对苯二甲酸乙二醇酯、 聚对苯二甲酸乙二醇酯/空白碳酸钙和聚对苯二甲酸乙二醇酯/表面处理碳酸钙的活化能分别为200.58, 214.86和219.50 kJ/mol, 进一步说明了表面处理碳酸钙更好地改善了聚对苯二甲酸乙二醇酯的热稳定性.     

The thermal degradation of poly(diethyl fumarate)

The kinetics and mechanism of the thermal degradation of poly(diethyl fumarate) (PDEF) were studied by thermogravimetry, as well as by analysis of the thermolysis volatiles and polymer residue. The characteristic mass loss temperatures were determined, as were the overall thermal degradation activation energies of three PDEF samples of varying molar mass. Ethylene and ethanol were present in the thermolysis volatiles at degradation temperatures below 300 °C, while diethyl fumarate was also evidenced at higher degradation temperatures. The amount of monomer increased with increasing degradation temperature. The dependence of the molar mass of the residual polymer on the degradation time and temperature was established and the number of main-chain scissions per monomer unit, s/P₀, calculated. A thermal degradation mechanism including de-esterification and random main-chain scission is proposed. The thermal degradation of PDEF was compared to the thermolysis of poly(ethyl methacrylate) (PEMA), poly(diethyl itaconate) (PDEI) and poly(ethyl acrylate) (PEA).     

The kinetics of diethylene glycol formation in the preparation of polyethylene terephthalate

For revealing diethylene glycol (DEG) formation in poly(ethylene terephthalate) (PET) synthesis, this research focused on finding the stage most critical for DEG formation. It is found that the esterification stage was the most critical stage for DEG formation during production of PET through the direct esterification process. In addition, the kinetics of the formation of DEG (ether bond), which is mainly produced from hydroxyl end groups of ethylene glycol (EG) and bis-hydroxyethyl terephthalate (BHET) oligomer, was investigated. The results show that the reactivity of BHET-OH functional group is greater than that of EG-OH functional group in the reaction to produce ether bonds. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 3073–3080, 1998     

Thermal and mechanical behaviour of flexible poly(vinyl chloride) mixed with some saturated polyesters

Four saturated polyesters poly(hexamethylene adipate), poly(ethylene adipate), poly(hexamethylene terephthalate) and poly(ethylene terephthalate) were prepared. The resulting materials were characterized by IR and ¹H NMR, end group analysis and gel permeation chromatography. The effect of blending these polyesters (5 and 10%) with poly(vinyl chloride) (PVC) in the melt was investigated in terms of changes in the thermal behaviour of PVC by studying the weight loss after 50 min at 180 °C, colour changes of the blend before and after aging for one week at 90 °C, the variation in glass transition temperature and the initial decomposition temperature. The results gave proof for the stabilizing role played by the investigated polyesters against the thermal degradation of PVC. The best results are obtained when PVC is mixed with 5% aliphatic polyesters rather than with aromatic ones. This is well illustrated not only from the increase in the initial decomposition temperature (IDT), but also from the decrease of % weight loss and from the lower extent of discolouration of PVC, which is a demand for the application of the polymer. It was also found that blending PVC with 5% of the four investigated polyesters before and after aging for one week at 90 °C gave better mechanical properties even than that of the unaged PVC blank.     

Kinetics of poly(ethylene terephthalate) glycolysis by diethylene glycol. Part II: Effect of temperature, catalyst and polymer morphology

The influence of various parameters on the kinetics of poly(ethylene terephthalate) (PET) glycolysis by diethylene glycol (DEG), namely temperature (from 190 to 220 °C), temperature profile, catalysis and PET morphology has been studied.The results showed a strong influence of some experimental conditions (temperature and catalysis) on the mixture evolution during depolymerisation. The temperature study showed a critical temperature between 210 and 220 °C which seems to be the consequence of a better diffusion of DEG in PET, allowing easier reactions in solid phase. The initial morphology of PET scraps does not affect the rates of reactions much, in contrast to the temperature profile which has a great importance: time of PET dissolution at 220 °C is considerably shorter by heating PET and DEG separately at 220 °C before mixing, than by heating a cold mixture of the two reagents to 220 °C.     

Thermal degradation mechanism of poly(ethylene succinate) and poly(butylene succinate): Comparative study

Two aliphatic polyesters that consisted from succinic acid, ethylene glycol and butylene glycol, —poly(ethylene succinate) (PESu) and poly(butylene succinate) (PBSu)—, were prepared by melt polycondensation process in a glass batch reactor. These polyesters were characterized by DSC, ¹H NMR and molecular weight distribution. Their number average molecular weight is almost identical in both polyesters, close to 7000 g/mol, as well as their carboxyl end groups (80 eq/10⁶ g). From TG and Differential TG (DTG) thermograms it was found that the decomposition step appears at a temperature 399 °C for PBSu and 413 °C for PESu. This is an indication that PESu is more stable than PBSu and that chemical structure plays an important role in the thermal decomposition process. In both polyesters degradation takes place in two stages, the first that corresponds to a very small mass loss, and the second at elevated temperatures being the main degradation stage. The two stages are attributed to different decomposition mechanisms as is verified from the values of activation energy determined with iso-conversional methods of Ozawa, Flyn, Wall and Friedman. The first mechanism that takes place at low temperatures, is auto-catalysis with activation energy E = 128 and E = 182 kJ/mol and reaction order n = 0.75 and 1.84 for PBSu and PESu, respectively. The second mechanism is nth-order reaction with E = 189 and 256 kJ/mol and reaction order n = 0.68 and 0.96 for PBSu and PESu, respectively, as they were calculated from the fitting of experimental results.     

Hydrolytic degradation of carbohydrate-based aromatic homo- and co-polyesters analogous to PET and PEI

The hydrolytic degradation of a series of homo- and co-polyesters analogous to poly(ethylene terephthalate) (PET) and poly(ethylene isophthalate) (PEI), prepared from carbohydrate-based monomers, was studied. The degradation process was carried out at temperatures of approximately 10 °C above the T_g of the polymers. All the studied polyesters were found to degrade at significant rates, and degradability showed a clear dependence on the configuration of the sugar units present in the polymer chain. No weight loss was detected upon degradation, apparently due to the non-solubility of the degraded products in the aqueous incubation medium. Hydrolysis of co-polyesters took place preferentially by cleavage of the ester groups of the sugar units.