Lifetime predictions for semi-crystalline cable insulation materials: I. Mechanical properties and oxygen consumption measurements on EPR materials

Long-term accelerated aging studies (up to 7 years of aging) were conducted on four typical EPR materials used as cable insulation in nuclear power plant safety applications with the goal of establishing lifetime estimates at typical aging conditions of ∼50 °C. The four materials showed slow to moderate changes in mechanical properties (tensile elongation) until just before failure where abrupt changes occurred (so-called “induction-time” behavior). Time-temperature superposition was applied to derive shift factors and probe for Arrhenius behavior. Three of the materials showed reasonable time-temperature superposition with the empirically derived shift factors yielding an approximate Arrhenius dependence on temperature. Since the elongation results for the fourth material could not be successfully superposed, consistency with Arrhenius assumptions was impossible. For this material the early part of the mechanical degradation appeared to have an Arrhenius activation energy E_a of ∼100 kJ/mol (24 kcal/mol) whereas the post-induction degradation data had an E_a of ∼128 kJ/mol. Oxygen consumption measurements were used to confirm the 100 kJ/mol E_a found from early-time elongation results and to show that the chemistry responsible before the induction time is likely to remain unchanged down to 50 °C. Reasonable extrapolations of the induction-time results indicated 50 °C lifetimes exceeding 300 years for all four materials.     

Crystal polymorphism in antioxidant-metal deactivator 1,2-bis(3,5-di-tert-butyl-4-hydroxyhydrocinnamoyl)hydrazine

The important polymer stabilizer, 1,2-bis(3,5-di-tert-butyl-4-hydroxyhydrocinnamoyl)hydrazine, which serves a dual role as a metal deactivator and antioxidant, is shown to have crystal polymorphism. Although the published melting range is 225-232 °C, which is well above the processing temperature of many polymers in which it is used, existence of a second polymorph that transforms below 205 °C is demonstrated. This α polymorph, which is thermodynamically stable at room temperature, is thermodynamically un-favored at temperatures above about 176 °C. It is shown that under some conditions the α polymorph can endothermically pass directly into the melt state at temperatures below 205 °C, while under other conditions it undergoes a direct endothermic solid-solid transition to the higher melting β polymorph.The results highlight the potential importance of polymorphs for controlling polymer additive behavior and elucidate important phenomena relevant to dispersion of this additive in polymer compounds.     

Comparative study on hydrolytic degradation and monomer recovery of poly(l-lactic acid) in the solid and in the melt

The hydrolytic degradation of poly(l-lactide) (PLLA) and the formation of its monomer in the solid and in the melt were investigated at 120-150 °C (in the solid), at 160 °C (in the solid up to 40 min and in the melt exceeding 40 min), and at 170-190 °C (in the melt). Such state difference caused the difference in the degradation behavior of PLLA and the behavior of lactic acid formation, although the degradation of PLLA proceeds via a bulk erosion mechanism, regardless of its state. The crystalline residues were formed at the degradation temperatures below 140 °C, but not at the degradation temperatures above 160 °C. The lactic acid yield exceeding 95% can be successfully attained for all the temperatures of 120-190 °C. The activation energy for hydrolytic degradation values of PLLA were 69.6 and 49.6 kJ mol⁻¹ for the temperature ranges of 120-160 °C (in the solid) and 170-250 °C (in the melt), respectively, and are compared with the reported values.     

Polybutene-1 pipes exposed to pressurized chlorinated water: Lifetime and antioxidant consumption

Pipes of isotactic polybutene-1 were pressure-tested in chlorinated water at a controlled pH (6.5 ± 0.1), and the lifetime was assessed as a function of temperature (95-115 °C) and chlorine content (≤3 ppm). These data were compared with data from pressure testing in hot water (0 ppm chlorine). The lifetime shortening in chlorinated water was significant even at relatively low chlorine contents, 0.5 ppm. A further increase in chlorine content led only to a moderate shortening of the lifetime. The temperature dependence of the lifetime data obeyed the Arrhenius law. The activation energy obtained for failure data in chlorinated water was ∼140 kJ mol⁻¹, which was greater than the value of 108 kJ mol⁻¹ earlier reported for failure data from hot-water pressure testing. A 0.5-mm thick layer of material at the inner wall in the fractured pipes showed depletion of the antioxidant system and the inner wall displayed a large number of surface cracks, confirming that there was a pronounced chemical degradation of the inner wall material. The decrease in the antioxidant concentration was independent of the chlorine concentration in the range 0.5-1.5 ppm. The time to reach depletion of the antioxidant system could be predicted by linear extrapolation in an oxidation induction time (log scale)-exposure time (linear scale) diagram.     

Long-term performance of poly(vinyl chloride) cables. Part 1: Mechanical and electrical performances

Cables insulated with plasticized poly(vinyl chloride) were aged in air at temperatures between 80 °C and 180 °C and their conditions were assessed by indenter modulus measurements, tensile testing, infrared (IR) spectroscopy and differential scanning calorimetry (DSC). Electrical testing of oven-aged cable samples was performed in order to relate the electrical functionality during a high-energy line break (HELB) to the mechanical properties and to establish a lifetime criterion. The mechanical data taken at room temperature after ageing could be superimposed with regard to ageing time and temperature. The ageing-temperature shift factor showed an Arrhenius temperature dependence. The jacketing material showed an immediate increase in stiffness (indenter modulus and Young's modulus) and a decrease in the strain at break on ageing; these changes were dominated by loss of plasticizer by migration which was confirmed by IR spectroscopy and DSC. The core insulation showed smaller changes in these mechanical parameters; the loss of plasticizer by migration was greatly retarded by the closed environment, according to data obtained by IR spectroscopy and DSC, and the changes in the mechanical parameters were due to chemical degradation (dehydrochlorination). A comparison of data obtained from this study and data from other studies indicates that extrapolation of data for the jacketing insulation can be performed according to the Arrhenius equation even down to service temperatures (20-50 °C). The low-temperature deterioration of the jacketing is, according to this scheme, dominated by loss of plasticizer by migration.     

Chemiluminescence as a condition monitoring method for thermal aging and lifetime prediction of an HTPB elastomer

Chemiluminescence (CL) has been applied as a condition monitoring technique to assess aging related changes in a hydroxyl-terminated-polybutadiene based polyurethane elastomer. Initial thermal aging of this polymer was conducted between 110 and 50 °C. Two CL methods were applied to examine the degradative changes that had occurred in these aged samples: isothermal “wear-out” experiments under oxygen yielding initial CL intensity and “wear-out” time data, and temperature ramp experiments under inert conditions as a measure of previously accumulated hydroperoxides or other reactive species. The sensitivities of these CL features to prior aging exposure of the polymer were evaluated on the basis of qualifying this method as a quick screening technique for quantification of degradation levels. Both the techniques yielded data representing the aging trends in this material via correlation with mechanical property changes. Initial CL rates from the isothermal experiments are the most sensitive and suitable approach for documenting material changes during the early part of thermal aging.     

Effects of hydrolysis-induced molecular weight changes on the phase separation of a polyester polyurethane

A polyester polyurethane, was subjected to humid and dry aging conditions at 70 °C with 75% and 0% relative humidity, respectively. Differences in molecular weight and quasi-static tensile strength between humid- and dry-aged samples are attributed to hydrolysis of the humid-aged polymers. A phase-separation study was performed on selected samples from the aging matrix. Polymer samples were subjected to 110 °C for 10 min, by mixing the polyester (soft) and the polyurethane (hard) domains, then rapidly cooled to room temperature, initiating the phase-separation process. Uniaxial tension, dynamic shear and infrared spectra of these samples were measured as a function of time providing insight into the effects of hydrolytic degradation and the relationship of mechanical and molecular-level properties. An Avrami-type analysis shows two distinct processes whose characteristics vary as a function of increased hydrolysis. LA-UR 04-6447.     

Hydrolytic aging of crystallizable shape memory poly(ester urethane): Effects on the thermo-mechanical properties and visco-elastic modeling

The shape memory functionality of a segmented poly(ester urethane) and its hydrolytically aged specimens has been studied by cyclic thermo-mechanical measurements with an imposed strain of 100%. The shape memory effect was triggered by a melting transition in the soft segment phase. Aging was enforced by immersion in hot de-ionized water. In the course of the immersion the tensile properties (secant moduli, stress and strain at yield and break) were impaired by hydrolysis. Advanced specimen embrittlement finally led to rupture during the first thermo-mechanical cycle. This happened after 68 days of aging at 55 °C and correspondingly after 8 days at 80 °C. The residual strain after the first cycle, which was about 25%, increased significantly with aging time. Therefore, the total strain recoverability became ever smaller: aged specimens needed conditioning by at least two cycles for a full development of shape recoverability. Likewise the recovery force decreased continuously. Despite these degradation effects, it was observed that the shape fixity and the cycle-related shape recovery of appropriately conditioned specimens (number of cycles N > 2) remained on a constant high level (at round 100% and between 90% and 100%, respectively) throughout the whole aging period. These observations are discussed within the framework of a simplified model of the behavior of crystallizable shape memory polymers. The amorphous state of the polymer is described by the equation of the linear visco-elastic solid. As for the semi-crystalline state the material is assumed to react elastically with respect to deviations from the configuration, which was frozen up under constraint conditions. The curves of the dependence of the material behavior on aging time at 55 °C match perfectly those at 80 °C when the time axis is adjusted by a factor of 8.5, from which the apparent activation energy for hydrolytic aging in the amorphous state of 82 kJ mol⁻¹ could be deduced.     

Degradation of benzoic acid and its derivatives in subcritical water

In this research, the stability of benzoic acid and three of its derivatives (anthranilic acid, salicylic acid, and syringic acid) under subcritical water conditions was investigated. The stability studies were carried out at temperatures ranging from 50 to 350 °C with heating times of 10–630 min. The degradation of the benzoic acid derivatives increased with rising temperature and the acids became less stable with longer heating time. The three benzoic acid derivatives showed very mild degradation at 150 °C. Severe degradation of benzoic acid derivatives was observed at 200 °C while their complete degradation occurred at 250 °C. However, benzoic acid remained stable at temperatures up to 300 °C. The degradation products of benzoic acid and the three derivatives were identified and quantified by HPLC and confirmed by GC/MS. Anthranilic acid, salicylic acid, syringic acid, and benzoic acid in high-temperature water underwent decarboxylation to form aniline, phenol, syringol, and benzene, respectively.     

Ageing and thermal degradation of plasma polymerised thin films derived from Lavandula angustifolia essential oil

The ageing and thermal degradation of polymer thin films derived from the essential oil of Lavandula angustifolia (LA) fabricated using plasma polymerisation were investigated. Spectroscopic ellipsometry and Fourier transform infrared (FTIR) spectroscopy were employed to monitor the optical parameters, thickness and chemical structure of the polyLA films fabricated at various RF powers over a period of 1400 h. The bulk of the degradation under ambient conditions was found to occur within the first 100 h after fabrication. The thermal degradation of the polyLA films was also investigated using the ellipsometry and FTIR. An increase in thermal stability was found for films fabricated at increased RF power levels. Between 200 and 300 °C, the properties indicate that a phase change occurs in the material. Samples annealed up to 405 °C demonstrated minimal residue, with retention ranging between 0.47 and 2.2%. A tuneable degradation onset temperature and minimal residue post-anneal demonstrate that the polyLA films are excellent candidates for sacrificial material in air gap fabrication.     

The effects of thermal treatment on the antioxidant activity of polyaniline

The thermal stability of chemically synthesized polyaniline (PANI) was examined, including granular (G) polyaniline powders formed conventionally in an HCl medium, and nanorod (NR) samples prepared using a falling-pH synthesis. The samples were examined before and after dedoping (dd) using thermogravimetric analysis (TGA), which showed small mass losses in the 200-300 °C temperature range, and greater mass losses due to oxidative degradation at higher temperatures. Furthermore, samples were treated thermally at 100, 125, 150, 175, 200, 250 and 300 °C for 30 min in air. SEM images did not show any pronounced effect on the morphologies of the samples from thermal treatment up to 300 °C. The ratios of the intensities (Q/B) of the predominantly quinonoid (Q) and benzenoid peaks (B) from FTIR spectroscopic analysis revealed that NR-PANI and NR-PANIdd underwent cross-linking upon thermal treatment up to 175 °C and were oxidized after treatment above 175 °C. G-PANI and G-PANIdd also underwent the same chemical changes with oxidation occurring above 200 °C. The free radical scavenging capacity of the samples was evaluated using the 1,1-diphenyl-2-picrylhydrazyl (DPPH) assay, and was found to be independent of the spin concentrations of the samples. All samples exhibited a rapid decline in free radical scavenging capacity when exposed to temperatures above 200 °C, indicating that any polymer processing should be undertaken at temperatures less than this value to achieve high antioxidant activity.     

Thermal stability of solid and aqueous solutions of humic acid

The effects of temperature on the stability of a soil humic acid were studied in the present work. Solid samples of Gohy-573 humic acid (HA) and dissolved ones in aqueous solution (pH 6.0, 0.1 mol L⁻¹ NaClO₄) were investigated in order to understand the impact of temperature on the chemical properties of the material. The methods applied to solid samples in the present investigation were thermogravimetric analysis (TGA), temperature-programmed desorption coupled with mass spectrometry (TPD-MS), and in situ diffuse reflectance infrared Fourier transformed spectroscopy (in situ DRIFTS). Humic acid samples were studied in the 25-800 °C range, with focus on thermal/chemical processes up to 250 °C. The reversibility of the changes observed was investigated by cyclic changes to specified temperature ranges (40-110 °C). All measurements were conducted under inert-gas atmosphere in order to avoid samples combustion at increased temperatures. Aqueous solutions were analyzed by UV-vis absorption spectroscopy after storage at temperatures up to 95 °C, and storage times up to 1 week. For temperatures below 100 °C experiments on solid and aqueous samples have shown results which were consistent to each other. The amount of water desorbed is temperature dependent and up to 70 °C this process was totally reversible. Above 70 °C an irreversible loss of water was also observed, which according to UV-vis spectroscopy corresponds to water produced by condensation leading to more condensed polyaromatic structures. The water released up to 110 °C was about 7 wt% of the total mass of the dried humic acid, where less than 50% corresponded to reversibly adsorbed water. At higher temperatures (>110 °C), gradual decomposition resulting in the formation of carbon dioxide (110-240 °C), and carbon monoxide (140-240 °C) takes place. Hence, thermal treatment of Gohy-573 humic acid above 70 °C results in irreversible structural changes, that could affect chemical properties (e.g., complex formation) of the material.     

Degradation of polycaprolactone in supercritical fluids

The degradation of polycaprolactone (PCL) was studied in subcritical and supercritical toluene from 250 to 375 °C at 50 bar. The degradation was also investigated in various solvents like ethylbenzene, o-xylene and benzene at 325 °C and 50 bar. The effect of pressure on degradation was also evaluated at 325 °C at various pressures (35, 50 and 80 bar). The variation of molecular weight with time was analyzed using gel permeation chromatography and modeled using continuous distribution kinetics to evaluate the degradation rate coefficients. PCL degrades by random chain scission in subcritical conditions (250-300 °C) and by chain end scission (325-375 °C) in supercritical conditions in toluene. The degradation of PCL in other solvents at 325 °C was by chain end scission under both subcritical and supercritical conditions indicating that the mode of scission depends on the temperature and not on the supercriticality of the solvent. The thermogravimetric analysis of PCL was investigated at various heating rates (2-24 °C/min) and the activation energy was determined using Friedman, Ozawa and Kissinger methods. It was shown that PCL degrades by random scission at lower temperatures and by chain end scission at higher temperatures again indicating that the mode of scission is dependent on the temperature.     

Thermal degradation behavior of poly(4-hydroxybutyric acid)

Thermal degradation behavior of poly(4-hydroxybutyric acid) (P(4HB)) was investigated by thermogravimetric and pyrolysis-gas chromatography mass spectrometric analyses under both isothermal and non-isothermal conditions. Based on the thermogravimetric analysis, it was found that two distinct processes occurred at temperatures below and above 350 °C during the non-isothermal degradation of P(4HB) samples depending on both the molecular weight and the heating rate. From ¹H NMR analysis of the residual P(4HB) molecules after isothermal degradations at different temperatures, it was confirmed that the ω-hydroxyl chain-end was remained unchanged in the residual P(4HB) molecules at temperatures below 300 °C, while the ω-chain-end of P(4HB) molecules was converted to 3-butenoyl units at temperatures above 300 °C. In contrast, the majority of the volatile products evolved during thermal degradation of P(4HB) was γ-butyrolactone regardless of the degradation temperature. From these results, it is concluded that during the thermal degradation of P(4HB), the selective formation of γ-butyrolactone via unzipping reaction from the ω-hydroxyl chain-end predominantly occurs at temperatures below 300 °C. At temperatures above 300 °C, both the cis-elimination reaction of 4HB unit and the formation of cyclic macromolecules of P(4HB) via intramolecular transesterification take place in addition to unzipping reaction from the ω-hydroxyl chain-end. Finally, the primary reaction of thermal degradation of P(4HB) at temperatures above 350 °C progresses by the cyclic rupture via intramolecular transesterification of P(4HB) molecules with a release of γ-butyrolactone as volatile product. Moreover, we carried out the thermal degradation tests for copolymer of 93 mol% of 4HB with 7 mol% of 3-hydroxybutyric acid (3HB) to examine the effect of 3HB units on thermal stability of P(4HB).     

Effect of composition and processing on the linear viscoelasticity of synthetic binders

The influence that composition and processing variables exert on the linear viscoelastic properties of model synthetic binders has been studied in a wide range of temperature and frequency. Model synthetic binders were prepared by blending a non-modified colophony resin (40-65%), a process aromatic oil and a styrene-butadiene-styrene (SBS) triblock copolymer (5-15%). At high SBS content (11% and 15%) and gentle processing conditions (i.e. 150 °C and 60 rpm), a plateau region in G′ is found in the mechanical spectrum. The microstructure of this binder is characterized by a continuous SBS-rich phase. On the contrary, a shoulder in G′ is found at low polymer content. The resulting microstructure consists of a continuous resin-rich phase and a dispersed polymer-rich phase. Under severe processing conditions (180 °C and 1200 rpm) and low polymer concentration, the polymer influence is dampened and the glassy region appears at higher temperatures or lower frequencies. At high polymer concentration, a phase inversion can be induced by processing (i.e. 180 °C and 1200 rpm.). Both resin oxidation and SBS degradation may explain such microstructural changes.     

Thermoplastic vulcanizates based on epoxidized natural rubber/polypropylene blends: Selection of optimal peroxide type and concentration in relation to mixing conditions

A proper balance between degree crosslinking of ENR and degradation of PP-phase, and the tendency of peroxide to form smelly by-products, in particular acetophenone are investigated on a 60/40 ENR/PP TPV. Four types of peroxides were used at two mixing temperatures: 160 and 180 ^oC. The maximum and final mixing torques are clearly related to the intrinsic decomposition temperature of the particular peroxide used, where DCP and DTBPIB turn out to be effective at 160 °C, whereas the other two type of peroxides require a higher temperature of 180 °C. The best mechanical properties are obtained at lower mixing temperature with DCP and DTBPIB, presumably due to less degradation of the PP and ENR. Unfortunately, these two types of peroxides form more smelly by-products and blooming than those of the DTBPHY and DTBPH. Dependent on the requirements of the pertinent application, a balanced selection needs to be made between the various factors involved to obtain an optimal product performance of these ENR/PP TPVs.     

Thermal stability of microencapsulated epoxy resins with poly(urea-formaldehyde)

A series of microcapsules filled with epoxy resins with poly(urea-formaldehyde) (PUF) shell were synthesized by in situ polymerization, and they were heat-treated for 2 h at 100 °C, 120 °C, 140 °C, 160 °C, 180 °C and 200 °C. The effects of surface morphology, wall shell thickness and diameter on the thermal stability of microcapsules were investigated. The chemical structure and surface morphology of microcapsules were investigated using Fourier-transform infrared spectroscope (FTIR) and scanning electron microscope (SEM), respectively. The thermal properties of microcapsules were investigated by thermogravimetric analysis (TGA and DTA) and by differential scanning calorimetry (DSC). The thermal damage mechanisms of microcapsules at lower temperature (<251 °C) are the diffusion of the core material out of the wall shell or the breakage of the wall shell owing to the mismatch of the thermal expansion of core and shell materials of microcapsules. The thermal damage mechanisms of microcapsules at higher temperature (>251 °C) are the decomposition of shell material and core materials. Increasing the wall shell thickness and surface compactness can enhance significantly the weight loss temperatures (T_d) of microcapsules. The microcapsules with mean wall shell thickness of 30 ± 5 μm and smoother surface exhibit higher thermal stability and can maintain quite intact up to approximately 180 °C.     

Thermal decomposition and stability of fatty acid methyl esters in supercritical methanol

In recent years, non-catalytic supercritical processes for biodiesel production have been proposed as alternative environmentally friendly technologies. However, conditions of high temperature and pressure that occur while biodiesel is in supercritical fluid can cause fuel degradation, resulting in low yield. In this study, we performed the thermal decomposition of fatty acid methyl esters (FAMEs) in supercritical methanol at temperatures ranging from 325 °C to 420 °C and pressure of 23 MPa to investigate the degradation characteristics and thermal stability of biodiesel. The primary reactions we observed were isomerization, hydrogenation, and pyrolysis of FAMEs. The main pathway of degradation was deduced by analyzing the contents of degradation products. We found that if FAME has shorter chain length or is more saturated, it has higher thermal stability in supercritical methanol. All FAMEs remained stable at 325 °C or below. Based on these results, we recommend that transesterification reactions in supercritical methanol should be carried out below 325 °C (at 23 MPa) and 20 min, the temperature at which thermal decomposition of FAMEs begins to occur, to optimize high-yield biodiesel production.     

Electron-beam irradiation on poly(propylene carbonate) in the presence of polyfunctional monomers

Poly(propylene carbonate) (PPC) showed predominantly degradation under electron-beam irradiation, accompanied by deterioration of its mechanical performance due to sharp decrease of the molecular weight. Crosslinked PPC was prepared by addition of polyfunctional monomer (PFM) to enhance the mechanical performance of PPC. When 8 wt% of PFM like triallyl isocyanurate (TAIC) was added, crosslinked PPC with a gel fraction of 60.7% was prepared at 50 kGy irradiation dose, which showed a tensile strength at 20 °C of 45.5 MPa, whereas it was only 38.5 MPa for pure PPC. The onset degradation temperature (T_i) and glass transition temperature (T_g) of this crosslinked PPC was 246 °C and 45 °C, respectively, a significant increase related to pure PPC of 211 °C and 36 °C. Therefore, thermal and mechanical performances of PPC could be improved via electron-beam irradiation in the presence of suitable PFM.     

A simple method for the evaluation of heat resistant property of elastomers

The paper shows a simple method that provides us the induction period, rate of weight increase at an earlier stage of thermal oxidation of elastomer and the rate of weight loss by oxidative degradation from a certain period of aging time. Ethylene-propylene elastomer (EPR) was aged in air at various constant temperatures ranged from 90 °C to 130 °C. The weight of samples was measured periodically at room temperature. The weight increased after a certain period of induction period at the early stage of aging. The activation energy obtained from the reciprocal of the induction period and that of the rate of weight increase was the same. The values were 113 kJ/mol. The weight started to decrease from the maximum point. The activation energy for the tangent of decrease curve was 60.3 kJ/mol. This method was applied to study the effect of pre-irradiation of EPR in air on the heat resistant property of the sample. The relatively low dose of 40 kGy decreased the induction period.