多级孔ZSM-5分子筛: 丰富的外表面酸中心和良好的二甲苯异构化催化性能

多级孔沸石分子筛的结构性质及其催化性能是近年来分子筛研究的热点.本文采用蒸汽辅助晶化的方法制备了多级孔ZSM-5沸石分子筛,采用NH₃程序升温脱附和原位吸附红外光谱等方法研究了其表面酸性质,用邻二甲苯异构化反应考察了其催化性能.结果表明,多级孔结构分子筛的结晶度和总酸量有所下降,但Lewis酸中心却有所增加.进一步研究发现,多级孔结构分子筛的外表面酸中心数量远高于常规分子筛,从而证实了多级孔结构可以将更多的酸中心暴露到外表面;而外表面酸中心数量的增多和扩散传质的改善是多级孔ZSM-5分子筛在邻二甲苯异构化反应中具有更高催化活性和对二甲苯产率的重要原因.     

Effect of ZSM-5 zeolite morphology on the catalytic performance of the alkylation of toluene with methanol

A series of ZSM-5 zeolites, with the morphologies of sphere, sphere with cubic particles on the surface, and cubic particles, were synthesized by hydrothermal method using n-butylamine as the template, assisted by the addition of NaCl and crystal seed. X-ray diffraction(XRD),scanning electron microscope(SEM), X-ray fluorescence(XRF) and temperature-programmed desorption of ammonia(NH3-TPD) were used to characterize these samples. The samples were tested with toluene methylation reaction. The modified sample composed of spherical particles with 3 μm crystal particles on the surface had a para-xylene selectivity of 95% and maintained 79% of the initial conversion after running the reaction for 50 h. This modified sample showed the best stability among the tested three modified samples.     

Effect of ZSM-5 zeolite morphology on the catalytic performance of the alkylation of toluene with methanol

A series of ZSM-5 zeolites, with the morphologies of sphere, sphere with cubic particles on the surface, and cubic particles, were synthesized by hydrothermal method using n-butylamine as the template, assisted by the addition of NaCl and crystal seed. X-ray diffraction(XRD),scanning electron microscope(SEM), X-ray fluorescence(XRF) and temperature-programmed desorption of ammonia(NH3-TPD) were used to characterize these samples. The samples were tested with toluene methylation reaction. The modified sample composed of spherical particles with 3 μm crystal particles on the surface had a para-xylene selectivity of 95% and maintained 79% of the initial conversion after running the reaction for 50 h. This modified sample showed the best stability among the tested three modified samples.     

ZSM-5/Y复合分子筛在烃类催化裂化催化剂中的应用研究

以大庆减压蜡油为原料，考察了水热脱铝ZSM-5/Y复合分子筛的催化裂化性能，并与经同样条件水热脱铝的ZSM-5和Y型沸石的机械混合分子筛进行了对比研究。结果表明，与机械混合样品相比，复合分子筛具有较大的柴油产率和气体产率，汽油产率降低。从复合分子筛结构和ZSM-5的择形催化两方面分析了复合分子筛和机械混合分子筛裂化性能差别的原因。复合分子筛的聚集体结构不利于大分子进入分子筛结构中进行裂化，有利于汽油组分的裂化。气体数据分析支持了复合分子筛的结构特点。     

Model-free kinetics analysis of ZSM-5 catalyzed pyrolysis of waste LDPE

Both thermal and catalytic decomposition of waste LDPE sample is studied to understand the effect of catalyst (ZSM-5) on the decomposition behaviour. The nonlinear Vyazovkin model-free technique is applied to evaluate the quantitative information on variation of E_α with α for waste LDPE sample under both catalytic and noncatalytic nonisothermal conditions. The literature reported data on such variation under noncatalytic condition and effects of different catalysts on the LDPE sample are compared with the results of the present study.Results show that the optimum catalyst composition is around 20 wt.%, where the reduction in maximum decomposition temperature is around 70 °C. Presence of ZSM-5 shows similar reduction in maximum decomposition temperature as reported for Al-MCM-41 and MCM-41. Similar trend to literature reported data is observed for variation of E_α with α for LDPE under nonisothermal noncatalytic condition. ZSM-5 catalyzed decomposition of the LDPE sample in the present study indicates that E_α is strong and increasing function of α and consists of four steps. Cracking of large polymer fragments on the external surface of the catalyst, oligomerization, cyclization, and hydrogen transfer reactions inside the catalyst pores might be the possible reaction mechanisms involved during catalytic decomposition.     

ZSM-5分子筛的脱硅改性及加氢改质性能

考察了水热与碱联合处理过程中两者的先后顺序对ZSM-5分子筛酸性和孔结构的影响,并与单独的水热和碱处理进行了比较。结果表明,水热后的碱处理对ZSM-5分子筛具有骨架脱硅、骨架补铝和清除非骨架铝物种三重作用,而碱处理后的水热处理具有骨架脱铝和部分骨架稳定化双重作用。与先水热处理再碱处理相比,先碱处理后的水热处理在优化分子筛酸性和产生介孔方面更加有效。基于水热-碱联合处理的HZSM-5分子筛所制备的催化剂对催化裂化汽油的加氢改质表现出适中的异构化活性、较高的烯烃芳构化活性以及最高的稳定性。     

Synthesis and Catalytic Properties of ZSM-5 Zeolite with Alkyl-polyamine Triethylene-tetramine as Directing Agent

With alkyl-polyamine triethylene-tetramine as the structure-directing agent,aluminosilicate zeolite ZSM-5(MFI) crystals were synthesized and characterized by XRD,SEM,FTIR,and TG-DTA. The results indicate that the organic amine has a certain influence on the crystal shape and size. The alkaline condition was in favor of the crystallization of ZSM-5 zeolite in the triethylene-tetramine system. The catalytic activity of as-synthesized crystals was examined for the aqueous hydroxylation of phenol with hydrogen ...     

润滑油对轮胎主要成分催化裂解行为的影响

本文研究了润滑油对轮胎的重要组成原料:天然橡胶、聚丁二烯橡胶和丁苯橡胶催化裂解行为的影响.研究发现润滑油的加入明显增强了催化剂ZSM-5对聚丁二烯橡胶的催化裂解作用:液体收率从69.0％提高到83.4％,残渣收率从17.0％降至3.2％;润滑油的加入也提高了丁苯橡胶催化裂解的反应速率,液体产物中的轻油组分由67.5％增...     

特殊形貌类雪花状ZSM-5分子筛的合成、表征及甲醇制烯烃催化性能(英文)

美国Mobil公司于1972年首先开发的ZSM-5分子筛是一种高硅三维交叉孔道的沸石分子筛,其孔道结构具有良好的择形作用,因此被广泛应用于芳构化、异构化、烷基化和催化裂化等工业催化过程.ZSM-5分子筛的催化性能与其晶粒尺寸、酸性及形貌等密切相关.改变合成方法和制备参数可以合成出不同形貌的ZSM-5分子筛,但目前关于ZSM-5分子筛形貌对其物理化学性质和催化性能的影响报道较少.本文通过改变模板剂类型,采用水热合成法,制备出了类雪花状、椭圆柱状和夹心糖状三种不同形貌的ZSM-5分子筛.通过X射线荧光光谱(XRF)、N_2物理吸脱附(BET)、扫描电镜(SEM)、X射线衍射(XRD)、固体核磁共振(MAS NMR)、NH_3程序升温脱附(NH_3-TPD)及吸附吡啶的红外光谱(Py-IR)等手段对不同形貌分子筛的物理化学性质、形貌、晶体骨架结构和酸性进行了表征.采用浸渍法制备了Ca/HZSM-5催化剂,以甲醇制烯烃(MTO)为探针反应、着重研究了ZSM-5分子筛形貌和晶体结构特性对其酸性和催化性能的影响.合成的三种不同形貌的ZSM-5分子筛具有相近的SiO_2/Al_2O_3比和比表面积.XRD结果表明,通过改变模板剂类型,可制得结晶度较好的ZSM-5分子筛,其中类雪花状分子筛的(101)晶面比例明显多于其它两种分子筛,而椭圆柱状分子筛则暴露更多的(020)晶面.~(27)Al MAS NMR结果表明,绝大部分Al都以四配位形式存在于三种分子筛骨架中,而类雪花状分子筛的峰强度较低,这是由于Al的配位环境不同(偶极作用弱),说明在类雪花状分子筛的交叉晶面中存在大量扭曲、错位和不对称结构;与其它两种分子筛相比,类雪花状分子筛的~(29)Si MAS NMR谱峰宽化、进一步证明该分子筛骨架结构中存在扭曲、错位和不对称性.NH_3-TPD结果表明,类雪花状HZSM-5分子筛的酸量明显高于其它两种分子筛,在SiO_2/Al_2O_3比相近的情况下、类雪花状HZSM-5分子筛晶体骨架结构的错位、扭曲和不对称性造成了该分子筛中酸量增加;但Py-IR结果表明,类雪花状HZSM-5分子筛的酸量低于其它两种分子筛,这与NH_3-TPD结果有差异,主要是由于类雪花状分子筛几何空间结构和晶界处的扭曲、错位对孔道结构的影响,不利于比NH_3分子大的吡啶分子的扩散,进而影响了吡啶分子在酸性位上的吸附.三种不同形貌的ZSM-5分子筛经Ca改性后比表面积和微孔比表面积均明显下降,其中类雪花状和椭圆柱状催化剂的微孔比表面积下降幅度较大,外比表面积下降幅度较小.这是因为各分子筛的晶体结构和晶面的取向差异,导致Ca离子在分子筛上的扩散行为不同.同时,经Ca改性后,三个催化剂的总酸量均有下降,尤其是类雪花状分子筛酸量下降较为明显,表明其中Ca离子更容易扩散到分子筛孔道内,与更多的酸性位作用,而夹心糖状分子筛表面具有更多的Z字形孔道,不利于Ca离子扩散到分子筛孔道内,因而酸量下降较少.Py-IR结果表明,Ca改性后催化剂的总酸量下降,尤其是B酸明显降低,L酸略有增加,其中类雪花状ZSM-5分子筛催化剂的B酸量最低.甲醇制烯烃反应评价结果表明,随着反应温度升高,三个催化剂的总烯选择性和丙烯选择性均呈先升高后降低的趋势.类雪花状ZSM-5分子筛催化剂在甲醇转化率相近时具有最高的烯烃选择性,在反应温度为460℃时,总烯烃选择性为72%,丙烯选择性达39%.     

一步法合成多级孔结构ZSM-5分子筛

多级孔结构ZSM-5分子筛的合成过程复杂。利用双模板剂,通过优化晶化条件(如晶化时间与晶化温度)和Si/Al物质的量比等一步水热晶化合成了具有多级孔结构的ZSM-5分子筛,并采用XRD、N₂吸附-脱附、吡啶红外吸脱附、SEM和TEM等方法对样品的晶体结构、孔道结构、表面酸性和形貌等进行了表征。结果表明,一步法合成多级孔结构ZSM-5分子筛的适宜条件是:晶化温度160-180℃,晶化时间24-96 h,反应物组成为SiO₂/Al₂O₃/Na₂O/CTAB/TPABr/H₂O=1/x/0.4/0.05/0.12/280,(x:50-240)。其中,晶化温度160℃、晶化时间48 h和以Si/Al物质的量比50的凝胶合成的样品具有有序的介孔(平均尺寸3.60 nm)结构、较高的结晶度和较强的酸性。     

添加锡组分对Pt/ZSM-5催化剂丙烷脱氢反应性能的影响

丙烷脱氢制丙烯是优化利用炼厂气和油田伴生气资源的一条重要途径,这方面的研究已日益引起研究者的关注[1～5].对γ-Al2O3为载体的负载型铂催化剂丙烷脱氢催化性能已进行了深入的研究.通过引入特定的助剂,可以提高负载型铂催化剂低碳烷烃脱氢选择性和稳定性[6,7].与Ce、Zn、V、La、Cr、Fe、Zr、Mn等助剂比较,Sn助剂更有利于提高催化剂丙烷脱氢的反应稳定性[8].     

不同形貌ZSM-5分子筛的合成及苯-乙醇烷基化反应性能

采用水热法制备了环状、薄片、类球状聚集体和小晶粒4种不同形貌和尺寸的纳米ZSM-5分子筛,用XRD、SEM、BET和NH3-TPD对所合成分子筛进行了表征,并考察分子筛形貌对苯和乙醇烷基化性能的影响。实验结果表明：在相同的硅铝比下,不同形貌的分子筛具有相似的弱酸峰强度,短b轴和中空结构的存在会降低分子筛的强酸峰强度,分子筛的强酸峰强度直接影响烷基化性能;分子筛颗粒形貌对催化烷基化性能有较大影响,四种形貌分子筛催化苯和乙醇烷基化性能优劣顺序为：薄片ZSM-5>环状ZSM-5>类球状团聚体ZSM-5>小晶粒ZSM-5。其中,具有薄片结构的H-ZSM-5分子筛在烷基化反应过程中表现出最佳的催化性能。综合对比结果表明：较低的强酸强度、较大的比表面积和孔容、较多的直形孔道占比下,分子筛的烷基化性能最佳,产物乙苯的选择性越高。     

Amine-functionalized mesoporous ZSM-5 zeolite adsorbents for carbon dioxide capture

ZSM-5 type zeolite with mesoporous structure was prepared and then amine-functionalized with tetraethylenepentamine (TEPA) by wet impregnation method to form a series of CO₂ adsorbents (ZTx). The structural properties of ZSM-5 and ZTx were characterized by XRD, FTIR, TGA/DTG, nitrogen adsorption/desorption, SEM and EDX techniques. The adsorption capacity of the adsorbents with different amine loading was measured at a temperature from 40 to 100 °C and the adsorption capacity of ZT7 was 1.80 mmol/g at 100 °C. The adsorption process and mechanism were studied by fitting the experimental data used the three adsorption kinetic models, and a complex physical and chemical mixing process was produced as the amine entered the surface and pore size of the zeolite. The high adsorption selectivity at 10% CO₂ concentration and the stability of the five adsorption desorption cycles indicated that ZT7 is a suitable and promising CO₂ adsorbent for the purification of industrial flue gas.     

Pyrolysis of n-pentane on ZSM-5 zeolite

Pyrolysis of n-pentane has been studied at the temperature range 653–753 K on ZSM-5 zeolite. High catalytic activity and selectivity of H-ZSM-5 zeolite was found. The yield of propane was about 80 wt. %. A mechanism of the process is proposed.

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H-ZSM-5 n- 653–153 . . 80%. n-.

     

Hydrodechlorination of chlorophenols over Pt- and Co-containing ZSM-5 zeolite catalysts

Summary Some of the chlorinated organic compounds are widely used commercially because of their advantageous chemical/physical properties or being toxic to pestiferous living substances. We have prepared and applied monometallic Co-, Pt- and bimetallic Co,Pt-ZSM-5 zeolite catalysts for hydrotreating 2- and 4-chlorophenols in the temperature range of 300-400 oC using a fixed-bed laboratory reactor system equipped with a gas chromatograph for analysis. In the reaction over the Pt-containing catalyst high initial conversion can be observed, the compounds transform to cyclohexanone, however, the activity of the catalyst decreases even during the 2 h reaction time. In the presence of Co-ZSM-5, the main reaction is simple hydrodechlorination resulting in phenol as the main product, and this catalyst is stable, and the activity does not change. The bimetallic catalyst combines the advantages (and disadvantages) of the monometallic samples. The hydroconversion of chlorophenols resulted in the formation of cyclohexanone with high initial selectivity. However, because of the relatively short catalyst lifetime further optimization is necessary before practical application.</o:p>     

MnO2/ZSM-5上臭氧协同催化去除甲醛的性能研究

采用浸渍法制备了不同MnO2负载量的催化剂,用BET分析、X射线衍射等手段对其进行了分析,并考察了在MnO2/ZSM-5催化剂上臭氧协同催化去除甲醛的性能.结果显示:相对于单一的MnO2和ZSM-5,MnO2/ZSM-5复合催化剂具有更高的催化活性,其中10%MnO2/ZSM-5性能最佳,一次性去除效率可达到47%左右,制备所得到的催化剂有较强的稳定性,连续工作120h去除效率基本不变.     

亚微米ZSM-5负载Cr催化剂上乙烷CO2气氛下脱氢制乙烯

石油资源的日趋短缺使天然气和页岩气的开发利用受到重视,因而低碳烷烃脱氢制取低碳烯烃也随之引起了人们越来越多的关注.由于乙烷纯脱氢反应的平衡收率低,能耗高,而氧气氧化脱氢又易将乙烷深度氧化为CO2或CO,因此开发具有反应条件温和、装置投资和操作费用低等优势的CO2气氛下乙烷脱氢的技术路线日益得到重视. CrOx是该反应理想的催化剂之一, CO2的加入可使CrOx对乙烷脱氢的催化活性提升3倍,然而受困于CrOx过小的比表面积,通常将CrOx制备成负载型催化剂使用. CrOx的常见载体有Al2O3, ZrO2和SiO2等氧化物及MCM-41, SBA-15, SBA-1和MSU-x等介孔硅材料, ZSM-5作为载体负载CrOx用于低碳烷烃脱氢的研究则较少,所得结果也不甚理想.我们采用亚微米尺寸的ZSM-5作为载体制备了负载型CrOx催化剂,研究了其在CO2气氛下催化乙烷脱氢反应,发现该催化剂具有非常优异的脱氢活性,高硅铝比和Na型的ZSM-5作载体对反应更加有利,而且在反应进行50 h后,催化剂依然保持很好的活性和很高的乙烯收率,这是在一般负载型CrOx催化剂上所不能实现的.
　　X射线光电子能谱(XPS)表征发现, Na型ZSM-5载体制得的催化剂具有更高的Cr6+/Cr3+比.一般认为, Cr6+是Cr系催化剂进行低碳烷烃脱氢反应时的活性位(或活性位前驱体),因此可以初步判定, Na型载体具有很好催化效果的原因可能是由它制得的催化剂具有更多的反应活性位.程序升温还原(H2-TPR)表征结果证实了这一点, Na型载体明显具有更高的H2消耗量;也就是说, Na型载体制得的催化剂具有更多的可还原Cr物种,即脱氢活性位.进一步表征发现,反应活性还与Cr物种存在形式有关.文献报道,低聚态的Cr物种和孤立态的Cr物种比Cr2O3有更好的催化活性.通过漫反射紫外-可见光谱(UV-Vis)对Cr物种的存在形态进行表征后发现, Na型载体上Cr主要以四配位形式存在,而在H型载体上出现了对应于六配位的Cr物种;激光Raman表征结果表明, Na型载体上出现的都是低聚态Cr物种和孤立态Cr物种,而H型载体上出现了明显的对应于α-Cr2O3的峰,说明相较于H型载体, Na型载体更有利于Cr组分分散,这也是Na型ZSM-5载体催化剂具有更高活性的原因之一.
　　CO2引入后对乙烷脱氢反应具有明显的促进作用,特别是在CO2/C2H6=5时,催化剂上C2H6转化率是非CO2气氛下的3.2倍;同时, CO2的引入也提高了脱氢反应的稳定性.在非CO2气氛下,反应进行6 h后, C2H6转化率降低到初活性的60%左右,而在CO2/C2H6=5时,相同时间内催化剂活性下降仅有5%左右.实验分析了CO2对脱氢反应具有促进作用的原因.在脱氢反应温度650 oC下, CO2/H2=1时进行了逆水煤气反应测试,发现CO2的转化率达到22.5%,说明引入CO2后可以通过逆水煤气反应有效地消耗掉乙烷脱氢反应生成的H2,从而促进反应向脱氢方向进行; CO2的引入也可以促进Cr物种的CrOx/CrOx-1循环,从而提高催化剂效率,减缓催化剂失活; CO2还可与反应中生成的积碳类物质发生Boudouard反应,将反应活性位暴露出来,从而提高催化剂的稳定性. CO2气氛下反应6 h后催化剂的积碳量为3.0%,低于非CO2气氛下的3.4%,同时在脱氢反应中生成的CO量与消耗掉的CO2量的比值约为1.4,也有力地说明Boudouard反应的存在.     

Catalytic transformation of copaiba (Copaifera officinalis) oil over zeolite ZSM-5

The oil extracted from the trunk of the copaiba tree (Copaifera officinalis) is composed of sesquiterpenes, C₁₅H₂₄, and a small amount (>7 %) of sesquiterpenols, C₁₅H₂₆O; these were identified from their Kováts indices and mass spectra. The use of zeolites in the catalytic transformation of this renewable source of hydrocarbons is of interest in the search for new chemicals and ecologically clean fuels. Oil samples from copaiba trees growing in Colombia's Oriental Plains were circulated over zeolite ZSM-5 in a continuous flow fixed-bed micro reactor at 225, 265, and 325°C, for 1 h and subsequently analyzed by HRGC and GC-MS. Whereas only thirty four sesquiterpenes were identified in the original oil, over two hundred compounds were found in the product of the treatment of copaiba oil with zeolite ZSM-5. This complex mixture of sesquiterpenes, light aromatic compounds, and indene and naphthalene derivatives resulted from reactions such as isomerization, hydrogenation, cracking, and dehydrogenation with and without cracking. The amount of cracking products and aromatic compounds increased with reactor temperature but decreased with catalyst aging.     

Rapid crystallization and morphological adjustment of zeolite ZSM-5 in nonionic emulsions

Zeolite ZSM-5 was synthesized for the first time in a nonionic emulsion composed of polyoxyethylated alkylphenol, butanol, cyclohexane and tetraethylammonium hydroxide (TEAOH)-containing zeolite synthesis mixture. The crystallization kinetics in the emulsion was investigated and the ZSM-5 product was characterized in detail by XRD, SEM, FT-IR, TG, N₂ adsorption and CHN analysis techniques. Compared with the conventionally hydrothermal synthesis with the same structure directing agent TEAOH, the emulsion system allows rapid crystallization of ZSM-5. The ZSM-5 product exhibits unusual agglomerated structure and possesses larger specific surface area. The FT-IR, TG results plus CHN analysis show the encapsulation of a trace of emulsion components in the emulsion ZSM-5. Control experiments show the emulsion system exerts the crystallization induction and morphological adjustment effects mainly during the aging period. The effects are tentatively attributed to the confined space domains, surfactant-water interaction as well as surfactant-growing crystals interaction existing in the emulsion.     

Synthesis of ZSM-5 aggregates by a seed-induced method and catalytic performance in methanol-to-gasoline conversion

A seed-induced method was applied to synthesize a series of ZSM-5 aggregates using silicalite-1 (S-1) as seeds. The samples were characterized by several techniques and studied in the methanol-to-gasoline (MTG) conversion reaction in a continuous fixed-bed reactor. The results showed that the molar ratios of Na₂O/SiO₂ and H₂O/SiO₂ in the precursors had great effects on the physicochemical and catalytic properties. The ZSM-5 aggregates with the highest crystallinity, external surface areas, micropore volumes, mesopore volumes and small primary crystal and aggregate sizes, obtained with the molar composition of 0.12Na₂O–1SiO₂–0.02Al₂O₃–25H₂O-0.01Seed in the precursor, exhibited the highest stability.