Biodegradation of poly(lactic acid) and its nanocomposites

PLA nanocomposites based on organically modified montmorillonites at 5% w/w loading were prepared by melt blending using an internal mixer and then degraded in a commercial compost. The addition of nanoclays was found to increase the PLA degradation rate, especially for the highest dispersed clay in the polymer matrix. Biodegradation by microorganisms isolated from the compost showed the bacterium Bacillus licheniformis as one of the responsible for PLA biodegradation in compost. It was also found that clays can influence the polymer bacterial degradation depending on their chemical structure and affinity of the bacterium towards the clay.     

Some composting and biodegradation effects of physically or chemically crosslinked poly(lactic acid)

Polylactide (PLA) crosslinked by using both triallyl isocyanurate (TAIC) and electron radiation or using dicumyl peroxide (DCP) was studied with the aim of examining the behaviour of the modified polymer under various environmental conditions. Thus, the polymer samples were subjected to composting in an industrial pile, exposed to proteinase K, or incubated in sea water. The number-average molecular weight (M_n), melt flow index (MFI), crystallinity (χ), tensile strength (σ_M) and mass loss (in the case of samples treated with proteinase K) were determined. It was found that neat PLA irradiated with high-energy electrons underwent degradation that increased during composting. As a result, the value of M_n of this polymer dramatically decreased. It appeared that PLA crosslinked with TAIC and electron radiation contained, in addition to the crosslinked phase, a phase strongly degraded by this radiation, which facilitated hydrolytic degradation during composting. The σ_M value of PLA crosslinked with TAIC and electron radiation rapidly decreased during composting, whereas that of PLA crosslinked chemically and composted for three weeks slightly increased. As the electron radiation dose increased, the mass loss of PLA containing TAIC and treated with proteinase K decreased, which indicated that the physical crosslinking of PLA hindered enzymatic degradation of this polymer. Important changes in both neat and physically crosslinked PLA incubated in sea water for nine weeks were not detected.     

The influence of biotic and abiotic factors on the rate of degradation of poly(lactic) acid (PLA) coupons buried in compost and soil

Poly(lactic) acid (PLA) is a compostable biopolymer and has been commercialised for the for the manufacture of short-shelf life products. As a result, increasing amounts of PLA are entering waste management systems and the environment; however, the degradation mechanism is unclear. While hydrolysis of the polymer occurs abiotically at elevated temperature in the presence of water, potential catalytic role for microbes in this process is yet to be established. In this study, we examined the degradation of PLA coupons from commercial packaging at a range of temperatures (25°, 37°, 45°, 50° and 55 °C) in soil and compost and compared with the degradation rates in sterile aqueous conditions by measuring loss of tensile strength and molecular weight (Mw). In addition, in order to assess the possible influence of abiotic soluble factors in compost and soil on degradation of PLA, degradation rates in microorganism-rich compost and soil were compared with sterile compost and soil extract at 50 °C. Temperature was determined to be the key parameter in PLA degradation and degradation rates in microorganism-rich compost and soil were faster than in sterile water at temperatures 45° and 50 °C determined by tensile strength and Mw loss. Furthermore, all tensile strength was lost faster after 30 and 36 days in microorganism-rich compost and soil, respectively, than in sterile compost and soil extract, 57 and 54 days, respectively at 50 °C. Significantly more Mw, 68% and 64%, was lost in compost and soil, respectively than in compost extract, Mw, 53%; and in soil extract, 57%. Therefore, degradation rates were faster in microorganism-rich compost and soil than in sterile compost and soil extract, which contained the abiotic soluble factors of compost and soil at 50 °C. These comparative studies support a direct role for microorganisms in PLA degradation at elevated temperatures in humid environments. No change in tensile strength or Mw was observed either 25° or 37 °C after 1 year suggesting that accumulation of PLA in the environment may cause future pollution issues.     

Biodegradation behaviour of poly(lactic acid) and (lactic acid-ethylene glycol-malonic or succinic acid) copolymers under controlled composting conditions in a laboratory test system

(Lactic acid, ethylene glycol, malonic or succinic acid) copolymers [(LA-EG-MA) and (LA-EG-SA) copolymers] were synthesized with different monomer feed ratios by direct polycondensation. The copolymers were characterized in terms of various properties such as acid value and number average molecular weight. The aerobic biodegradation under controlled composting conditions of commercially available and laboratory synthesized poly(l-lactic acid) (PLA) and synthesized copolymers was carried out according to ISO 14855-1:2005. The biodegradability of tested materials was found to be strongly dependent on the lactic acid content, ranging from 94% (method A) and 104% (method B) to 43% (method A) and 46% (method B) over the 110-days of the 50 °C composting.     

Chemical modification of poly(lactic acid) and its use as matrix in poly(lactic acid) poly(butylene adipate-co-terephthalate) blends

Poly(lactic acid), PLA, was chemically modified with maleic anhydride (MA) by reactive extrusion. The effect of this modification on molar mass (MM) and acidity was assessed by means of size-exclusion chromatography (SEC) and titration, respectively. PLA MM decreased in the presence of MA solely and of MA and peroxide. Reduction in MM was monitored by the increase in acidity. PLA blends containing poly(butylene adipate-co-terephthalate) (PBAT) were prepared through different mixing protocols, PLA/PBAT, PLA-g-MA/PBAT and PLA/PBAT/MA/peroxide (PLA/PBAT in situ). SEC results and rheological properties revealed reduction in MM and viscosity of the modified blends. PLA/PBAT presented increase in MM and bimodal MM distribution. The calculated interfacial tension was significantly lower for the modified blends, despite the lower average particle area of PLA/PBAT. Surprisingly, the modified blends presented higher yield strength than that predicted by the rule of mixtures, which might indicate interfacial reactions.     

Anaerobic biodegradation tests of poly(lactic acid) and polycaprolactone using new evaluation system for methane fermentation in anaerobic sludge

The anaerobic biodegradation tests of polycaprolactone (PCL) and poly(lactic acid) (PLA) powders were done at thermophilic temperature (55 °C) under aquatic conditions (total solid concentrations of the used sludge were 1.73% (undiluted sludge) and 0.86% (diluted sludge)) using a newly developed evaluation system. With this system, the evolved biogas is collected in a gas sampling bag at atmospheric pressure. This method is more convenient than using a pressure transducer or inverted graduated cylinder submerged in water. The biodegradation of PCL powder (10 g, 125–250 μm) in the diluted sludge stopped in about 47 days when the biodegradability reached 92%. The biodegradability of PLA powder (10 g, 125–250 μm) in undiluted sludge was 91% at about 75 days. The biodegradability of PLA powder (10 g, 125–250 μm) in diluted sludge was 79% at about 100 days. The biodegradability of PLA powder (5 g, 125–250 μm) in diluted sludge was 80% at about 85 days. It was found that the PCL and PLA powders were quite degraded using the new evaluation method. In addition, the smaller particle size PCL powder was biodegraded faster.     

Morphological behaviour of poly(lactic acid) during hydrolytic degradation

The hydrolytic degradation and the morphological behaviour of a packaging grade of poly(lactic acid) (PLA) were characterized by a series of techniques. During the initial degradation process (stage 1) at a temperature near the glass transition temperature (T_g), the molecular weight of PLA decreased as degradation time increased following a bulk erosion mechanism while the crystallinity increased simultaneously, but no observable weight loss occurred at stage 1. Mainly α-form PLA crystal structure was formed for the crystalline PLA with a low content of d stereo-isomers, but the material displayed a lower regularity, smaller domain size, lower melting temperatures T_m and different motional dynamics as compared to the original PLA with a similar level of crystallinity achieved by annealing. The amorphous PLA with a higher amount of d stereo-isomers also yielded the α crystalline phase as well as stereo-complex crystals at stage 1. When the molecular weight and the crystallinity reached a stable level, PLA started erosion into the degrading aqueous medium. During this stage of degradation (stage 2), the crystalline structure in PLA residues was further modified and both pH and temperature influenced the modification. The degradation at stage 2 was likely to follow a surface erosion mechanism with lactic acid as the major product of the weight loss. Besides the crystallinity effect on the degradation, temperature also played a key role in determining the rate of PLA degradation in both stages. The process was very slow at temperatures below the T_g of PLA but the rate was greatly enhanced at temperatures above the T_g.     

Effect of temperature and nanoparticle type on hydrolytic degradation of poly(lactic acid) nanocomposites

PLA and its nanocomposite films based on modified montmorillonite (CLO30B) or fluorohectorite (SOM MEE) and unmodified sepiolite (SEPS9) were processed at a clay loading of 5 wt% and hydrolytically degraded at 37 and 58 °C in a pH 7.0 phosphate-buffered solution. An effective hydrolytic degradation for neat PLA and nanocomposites was obtained at both temperatures of degradation, with higher extent at 58 °C due to more extensive micro-structural changes and molecular rearrangements, allowing a higher water absorption into the polymer matrix.The addition of CLO30B and SEPS9 delayed the degradation of PLA at 37 °C due to their inducing PLA crystallization effect and/or to their high water uptake reducing the amount of water available for polymer matrix hydrolysis. The presence of SOM MEE also induced polymer crystallization, but it was also found to catalyze hydrolysis of PLA. Concerning hydrolysis at 58 °C, the presence of any nanoparticle did not significantly affect the degradation trend of PLA, achieving similar molecular weight decreases for all the studied materials. This was related to the easy access of water molecules to the bulk material at this temperature, minimizing the effect of polymer crystallinity clay nature and aspect ratio on the polymer degradation.     

Compatibility and phase structure of binary blends of poly(lactic acid) and glycidyl methacrylate grafted poly(ethylene octane)

This work study is the compatibility, phase structure, and component interaction of poly(lactic acid) (PLA) and glycidyl methacrylate grafted poly(ethylene octane) (GMA-g-POE denoted as mPOE) blend by Fourier transform infrared (FTIR) spectra, dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), and wide-angle X-ray diffraction (WAXD), respectively. All the binary blend compositions exhibit two distinct glass transition temperatures corresponding to the mPOE-rich and PLA-rich phases, respectively. Moreover, these two peaks approach each other with increasing mPOE content, indicating partial compatibility between the PLA and mPOE. Chemical reactions between the end carboxyl groups of the PLA and epoxy groups of the mPOE are considered as the driving force of the enhanced compatibility. They lead to an increase in viscosity of the blends and a decrease in the structural symmetry of PLA. This result brings about a decrease in the spherulite growth rate and the degree of crystallinity. Glass transition temperature (T_g) depression of mPOE is attributed to the negative pressure imposed on the dispersed rubber phase, resulting from differential contraction due to the thermal shrinkage mismatch upon cooling from the melt state. The negative pressure in the dispersed particles, in turn, would cause a dilational effect for the matrix ligament between the particles, and therefore increases the ductility and toughness of PLA.     

Spectroscopic analysis of post drawing relaxation in poly(lactic acid) with oriented mesophase

Uniaxial deformation of amorphous poly(lactic acid) (PLA) film was performed at 60 °C (around the glass transition temperature). The deformed samples revealed a strain-induced mesophase, and its fraction and thermal stability increased with draw strain. Further annealing was performed in situ at constant length, at the drawing temperature for the films drawn to strains of 100% and 230%. Interestingly, the orientation of amorphous phase relaxed more rapidly for the 100% sample compared with the 230% one. This could be ascribed to the constraint effect of mesophase on the amorphous chains. In addition, the chains of mesophase relaxed slightly for the 100% sample while it retained high orientation for the 230% sample. Meanwhile, the mesophase fraction decreased, and the trend was more significant for the sample drawn to 100%. These effects can be ascribed to the melting of mesophase and the different thermal stabilities of the mesophases.     

Methanolysis of poly(lactic acid) (PLA) catalyzed by ionic liquids

Poly(lactic acid) (PLA) was depolymerized by methanol in the presence of a novel catalyst: ionic liquids. It was found that the purification method of the main products in the methanolysis catalyzed by ionic liquids was simpler than that of traditional compounds, such as sulfuric acid. Qualitative analysis indicated that the main product in the methanolysis process was methyl lactate. The influences of experimental parameters, such as the amount of ionic liquids, methanolysis time, reaction temperature, and dosages of methanol on the conversion of PLA, yield of methyl lactate were investigated. Under the optimum conditions, using ionic liquid 1-butyl-3-methylimidazolium acetate ([Bmim][Ac]) as catalyst, results showed that the ionic liquid could be reused up to 6 times without apparent decrease in the conversion of PLA and yield of methyl lactate. The kinetics of the reaction was also investigated. The results indicated that the methanolysis of PLA was a first-order kinetic reaction with activation energy of 38.29 kJ/mol. In addition, a possible catalysis mechanism of the methanolysis of PLA was proposed.     

Processing of poly(lactic acid): Characterization of chemical structure, thermal stability and mechanical properties

The processing of poly(lactic acid) (injection and extrusion/injection) as well as annealing of processed materials were studied in order to analyze the variation of its chemical structure, thermal degradation and mechanical properties. Processing of PLA was responsible for a decrease in molecular weight, as determined by GPC, due to chain scission. The degree of crystallinity was evaluated by means of differential scanning calorimetry and X-ray diffraction. It was found that mechanical processing led to the quasi disappearance of crystal structure whereas it was recovered after annealing. These findings were qualitatively corroborated by means of FTIR. By analyzing ¹H NMR and ¹³C NMR chemical shifts and peak areas, it was possible to affirm that the chemical composition of PLA did not change after processing, but the proportion of methyl groups increased, thus indicating the presence of a different molecular environment. The thermal stability of the various materials was established by calculating various characteristic temperatures from thermograms as well as conversion and conversion derivative curves. Finally, the mechanical behaviour was determined by means of tensile testing (Young modulus, yield strength and elongation at break).     

Physical and degradation properties of binary or ternary blends composed of poly (lactic acid), thermoplastic starch and GMA grafted POE

Binary and ternary blends composed of poly (lactic acid) (PLA), thermoplastic starch (TPS) and glycidyl methacrylate grafted poly (ethylene octane) (GPOE) were prepared using Haake Mixer. The mechanical morphology, thermal properties, water absorption, and degradation properties of the blends were also investigated. The elongation at break and impact strength of the ternary blends were greatly increased by the filling of GPOE. Compared to non-GPOE binary blends, the morphology of ternary blends with GPOE indicated that starch granules melted and there was good compatibility between PLA matrix and TPS. The mechanism and schematic diagram of the reactions in PLA, TPS, and GPOE were proposed and proved by testing and observing the morphology. Moreover, the biodegradation and thermal decomposition were studied through compost testing and thermal gravimetric analysis, respectively. Biodegradation results indicated that the blends have the excellent biodegrade ability.     

The effect of free radical reactions on structure and properties of poly(lactic acid) (PLA) based blends

The blending of PLA with poly(butylene-adipate-co-terephthalate) (PBAT) is a promising strategy to achieve a toughened multiphase material. The blends ductility could be further improved through reactive compatibilization, i.e. inducing the formation of comb PLA-PBAT copolymers during the melt blending. In the present work a non-selective strategy was adopted which consisted in the use of a peroxide, 2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane. The phase morphology development and the final properties (torque, fluidity in the melt, tensile behaviour, thermal and dynamical-mechanical features) of the blends were studied as a function of the peroxide concentration. The elongation at break was improved up to a maximum value thanks to this approach and a corresponding minimum was observed in the value of the dispersed phase diameter. A structural characterization of the macromolecules formed during the reactive process was attempted by using size exclusion chromatography of the blends and comparison with the pure polymers obtained by processing in the presence of the peroxide.     

Oxidative and photooxidative degradation of poly(acrylic acid)

The oxidative degradation of poly(acrylic acid) (PAA), a water soluble polymer, was studied at various temperatures with different concentrations of persulfates, potassium persulfate (KPS), ammonium persulfate (APS) and sodium persulfate (SPS). The photodegradation of PAA was also examined with APS as oxidizer. The degraded samples were analyzed for the time evolution of molecular weight distribution by gel permeation chromatography. A theoretical model based on the continuous distribution kinetics was developed that accounted for the polymer degradation and the dissociation of persulfate. The rate coefficients for the oxidative and photooxidative degradation of PAA were determined from the parametric fit of the model with experimental data. The rate of degradation increased with increasing amount of persulfate in both oxidative and photooxidative degradation. The rate of degradation also increased with increasing temperature in the case of oxidative degradation.     

Effect of phthalimide as an efficient nucleating agent on the crystallization kinetics of poly(lactic acid)

The effect of phthalimide compound on the nonisothermal and isothermal crystallization behavior of poly(lactic acid) (PLA) was investigated by differential scanning calorimetry (DSC) and polarized optical microscopy. It was found that the incorporation of a small amount of phthalimide promoted the crystallization of PLA significantly. The Avrami model was applied to analyze the isothermal crystallization kinetics. It was found that the Avrami exponent was higher for PLA/phthalimide blends than for neat PLA, indicating a heterogeneous nucleation mechanism. These results indicate that phthalimide may act as an efficient nucleating agent to improve the crystallization of PLA and expand its applications.     

聚乳酸共混体系的研究进展

聚乳酸是人工合成的可生物降解的热塑性脂肪族聚酯 ,是一种环境友好的材料 ,逐渐成为人们研究的热点。本文根据聚乳酸共混体系中另一组分的生物降解性 ,将聚乳酸共混体系分为完全可生物降解共混体系和部分可生物降解共混体系两类。针对体系的相容性和结晶结构以及在提高PLA的性能和降低成本等方面 .综述了聚乳酸共混体系的最新研究进展 ,并对其发展动态进行了简要介绍     

Kinetics of the thermal decomposition of processed poly(lactic acid)

The kinetics of the thermal decomposition of processed poly(lactic acid) has been studied and compared to that of raw material. Processing consisted of two different industrial processes: 1) Injection (with or without further annealing); 2) Extrusion followed by injection (with or without further annealing). For this study, an integral method (based on the general analytical solution), differential methods (based on the first conversion derivative and on the 2nd derivative) and special methods have been used. On the other hand, a method based on the maximum decomposition rate has been considered. By doing that, the kinetic parameters (reaction order, frequency factor and activation energy) have been determined. It has been demonstrated that there was only one first-order reaction for the entire conversion range. A new equation (based on the second conversion derivative plot as a function of temperature) was developed allowing the calculation of the reaction order. This method quantifies peak areas (and not peak heights, as reported by Kissinger). It is very useful because it considers both peak shape and width. Activation energy, as determined by using the general analytical solution, was 318 kJ/mol for unprocessed poly(lactic acid) whereas it was 280 ± 5 kJ/mol for processed materials. All the processed materials had approximately the same thermal stability (T₅ = 333.0-335.8 °C, at 95% confidence level), which was slightly lower than that of unprocessed materials (T₅ = 337.5 °C). PLA melting (during extrusion and injection) was responsible for depolymerization reactions (the small molecules formed during melting processes can volatilize readily).     

Influence of carbon black on the properties of plasticized poly(lactic acid) composites

Using acetyl tributyl citrate (ATBC) and poly(1,3-butylene adipate) (PBA) as the plasticizer of poly(lactic acid) (PLA) and carbon black (CB) as reinforced filler, high performance composites were prepared in melting blend. Fourier transform infrared spectroscopy revealed that the interaction existed between PLA and CB, and plasticizer could improve this interaction. The rheology showed that plasticizer could obviously improve the fluidity of the composites, but just the reverse for CB. Scanning electron microscopy revealed that the addition of plasticizer facilitated the dispersion of the CB in PLA. With the increasing of CB content, the enforcement effect, storage modulus and glass transition temperature increased. The elongation at break of PLA/PBA (30 wt%) could be above 600%, which was higher than the same weight ATBC plasticized PLA. Moreover, CB could restrain the thermally induced migration of plasticizer in plasticized PLA. Compared with ATBC, PBA was a thermal stable plasticizer for PLA.     

Implantation of multiscale silk fibers on poly (lactic acid) fibrous membrane for biomedical applications

Despite that poly (lactic acid) (PLA) has satisfactory biodegradation in vivo, its application in biomedicine is restricted due to its unsatisfactory cytocompatibility. Silk fiber (SF) has outstanding biocompatibility and silk fibroin protein obtained from silk by degumming has good hydrophilicity. Therefore, combining the PLA and silk can improve hydrophilicity of PLA to apply as biomedical materials. In this study, different concentrations of sodium hypochlorite (NaClO) were used to separate the silk to obtain multiscale silk fibers (MSFs), which were implanted into the PLA electrospun fibrous membranes (EFMs). The morphology and structure of silk fibers separated by different concentrations of NaClO were studied by Zetasizer Nano ZS, UV spectroscopy, Fourier transform infrared spectroscopy, X-ray diffraction, and scanning electron microscopy. Moreover, the biocompatibility of the surface-modified PLA composite membranes by MSFs was investigated by cell cultivation and proliferation. The results showed that the surface-modified PLA EFMs through MSF bundles obtained from NaClO split silk exhibited a certain improvement on PLA hydrophilicity and enhancement on cellular compatibility, which could have a broad prospect in the practical application of biomedical materials.