Redistribution of chromium atoms between the components of an intermetallic/oxide nanocomposite in the course of its production

Structural studies of nanocomposites produced by the method combining mechanical preactivation of the mixture comprising 8.1% Cr₂O₃, 65.9% Fe, and 25% Al by mass and self-propagating high-temperature synthesis (SPHTS) have been carried out by Mössbauer spectroscopy methods. It was found that a Fe/Al/Cr₂O₃ composite with a small Fe₂Al₅ intermetallic impurity is produced at the mechanical activation stage. At the SPHTS stage, interaction between the activated components of the mixture results in formation of the Fe_0.70?x Cr _x Al_0.3/Al₂O₃ (x = 0–0.2) composite.     

Structural and Magnetic Characteristics of Nanogranular Co–Al2O3 Single- and Multilayer Films Formed by the Solid-State Synthesis

The results of structural and magnetic investigations of nanogranular Co–Al₂O₃ films formed from Co₃O₄/Al thin-film layered structures upon vacuum annealing are reported. The Co₃O₄/Al films have been obtained by sequential reactive magnetron sputtering of a metallic cobalt target in a medium consisting of the Ar + O₂ gas mixture and magnetron sputtering of an aluminum target in the pure argon atmosphere. It is shown that such a technique makes it possible to obtain nanogranular Co–Al₂O₃ single- and multilayer thin films with a well-controlled size of magnetic grains and their distribution over the film thickness.

     

Interfacial reactions between Al7075 alloy and BaAl2Si2O8 + CaAl2Si2O8 mixture

The present work reports the SEM, EPMA and TEM examination of reactions at the interface of Al7075 alloy and a 50/50 wt% mixture of BaAl₂Si₂O₈ + CaAl₂Si₂O₈ feldspars at 850 °C, 1150 °C and 1250 °C. Sintering of the feldspar mixture at 1450 °C caused dissolution of ~1.0 wt% Ca in BaAl₂Si₂O₈ and 0.5 wt% Ba in CaAl₂Si₂O₈. The interaction of the Al alloy with the sintered feldspars shifted the alloy composition to the Al–Si–αBaAl₂Si₂ and Al–Si–βaAl₂Si₂ compatibility triangles. The feldspars underwent a series of phase transformations, leading ultimately to the formation of Al₂O₃.     

Deactivation of TiO2 photocatalytic films loaded on aluminium: XPS and AFM analyses

TiO₂ films were loaded on aluminium substrates by dip-coating method. Based on cyclic photocatalytic degradation experiments using benzamide as model molecule, XPS and AFM tests, the deactivating behaviour of the samples was studied. Experiment results show that the samples with less coating times (one to four times) deactivated very quickly, while the samples coated more than five times did not lose activity. Al element was proved to segregate from substrate and diffuse into TiO₂ films during calcination and annealing treatment, existing as mixture of Al₂O₃ and Al(OH)₃ at the boundaries among TiO₂ particles. During photocatalytic reactions in aqueous phase, the transformation of Al from Al₂O₃ to Al(OH)₃ and the leaching of the latter brought out serious alternation of surface morphology to the samples coated one to three times, on whose surface Ti³⁺ and Ti²⁺ centers were also detected after six cycles of photocatalytic reactions, while fresh films and the tested films which did not deactivate possess unique +4 valence Ti. The alteration of surface morphology, together with the change of valence of surface Ti element, resulted in the deactivation encountered in this research.     

Effect of nitride additives (AlN and Si3N4) on the combustion of Fe2O3/Al mixtures and the formation of the chemical composition of the combustion products

The method of self-propagating high-temperature synthesis (SHS) is applied to prepare cast oxynitride ceramics using a Fe₂O₃ + 4Al thermite mixture. The nitrogen-containing components of the mixture were AlN and Si₃N₄ additives. The synthesis was performed in a reactor at an initial nitrogen pressure of 8MPa. The nitrogen-containing additives are demonstrated to influence the burning rate and combustion limits of the mixtures, as well as the yield and chemical composition of the cast ceramics.     

Fabrication of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/Al structure by nitric acid oxidation at room temperature

A thick Al₂O₃/aluminum (Al) structure has been fabricated by oxidation of Al with 68wt% and 98wt% nitric acid (HNO₃) aqueous solutions at room temperature. Measurements of the Al₂O₃ thickness vs. the oxidation time show that reaction and diffusion are the rate-determining steps for oxidation with 68wt% and 98wt% HNO₃ solutions, respectively. Observation of transmission electron micrographs shows that the Al₂O₃ layer formed with 68wt% HNO₃ has a structure with cylindrically shaped pores vertically aligned from the Al₂O₃ surface to the Al₂O₃/Al interface. Due to the porous structure, diffusion of HNO₃ proceeds easily, resulting in the reaction-limited oxidation mechanism. In this case, the Al₂O₃/Al structure is considerably rough. The Al₂O₃ layer formed with 98wt% HNO₃ solutions, on the other hand, possesses a denser structure without pores, and the Al₂O₃/Al interface is much smoother, but the thickness of the Al₂O₃ layer formed on crystalline Al regions is much smaller than that on amorphous Al regions. Due to the relatively uniform Al₂O₃ thickness, the leakage current density flowing through the Al₂O₃ layer formed with 68wt% HNO₃ is lower than that formed with 98wt% HNO₃.     

Characterization of laser-induced plasma plume: Comparison between Al and Al2O3 targets

Characterization of the plasma plume produced by laser ablation from Al and Al₂O₃ targets was carried out on the basis of the line profile analysis of Al(I) (²P°–²S) emission. The spatial distribution and density parameters of electrons and Al atoms in the plume were obtained by comparing observed spectral line profiles with a theoretical calculation. The results showed different behavior for the Al and Al₂O₃ targets. The Al atoms from the Al₂O₃ target were populated in a smaller region than those from the Al target. PACS 52.38.MF; 52.70.Kz; 52.25.Os     

Reaction mechanisms between Al and Fe3O4 powders in the formation of an Al-based metal matrix composite

The reaction mechanisms between Al and Fe₃O₄ powders were investigated. Differential thermal analysis revealed that a two-step displacement reaction between Al and Fe₃O₄ took place during sintering. Initially, the Fe₃O₄ was converted to amorphous FeO at ～720°C and some of the Al was oxidized to amorphous Al₂O₃. In the final stage, when the temperature reached ～840°C, crystalline Al₂O₃ particles were produced in the molten Al–Fe liquid. The effects of cooling rate on the microstructures were studied. When the Al–Fe liquid was furnace-cooled to room temperature, proeutectic Al₃Fe plates, plate-like divorced eutectic Al₃Fe and Al₂O₃ particles were in situ formed in the Al(Fe) matrix. While quenching from 700°C, nanometer-sized Al dendrites and Al–Al₆Fe eutectic lamellae were produced in the Al matrix. However, when it was rapidly quenched from 900°C, the size of the proeutectic Al₃Fe phases was further reduced and Al₆Fe nanorods were found in the Al–Al₆Fe eutectics. A model was proposed to describe the transformation of the Al–Fe intermetallics during solidification.     

Influence of annealing on the structure of nanoporous oxide films on the surface of titanium‒aluminum powder alloy

Oxide films obtained during anodization of Ti?40% Al sintered powder samples in fluorine-containing electrolytes are investigated. With scanning electron microscopy and X-ray phase analysis, it is demonstrated that an X-ray amorphous nanoporous anodic oxide film is formed on the surface of the powder microparticles under optimal anodization conditions. After annealing at T = 1093 K in air and vacuum (10^?2 Pa), the oxide films are revealed to crystallize with its regular porous structure retained. The composition of the polycrystalline anodic-oxide films annealed in air is a mixture involving TiO₂ (anatase and rutile) and α- and γ-Al₂O₃ phases and Ti₂O₃ and Al₂TiO₅ traces. The vacuum annealing process makes it possible to identify TiO₂, in which anatase is the main phase, α- and γ-Al₂O₃, and Ti₂O₃ and TiO traces. However, rutile is not revealed. The presented results indicate that the application of the anodic nanostructuring of Ti?40% Al powders is promising for the obtainment of new photocatalytic active nanomaterials.     

Properties of nanocrystalline Al–Cu–O films reactively sputtered by DC pulse dual magnetron

The article reports on the effect of the addition of copper in the Al₂O₃ film on its mechanical and optical properties. The Al–Cu–O films were reactively co-sputtered using DC pulse dual magnetron in a mixture of Ar + O₂. One magnetron was equipped with a pure Al target and the second magnetron with a composed Al/Cu target. The amount of Al and Cu in the Al–Cu–O film was controlled by the length of pulse at the Al/Cu target. The Al–Cu–O films with ≤16 at.% Cu were investigated in detail. The addition of Cu in Al₂O₃ film strongly influences its structure and mechanical properties. It is shown that (1) the structure of Al–Cu–O film gradually varies with increasing Cu content from γ-Al₂O₃ at 0 at.% Cu through (Al_8−2x,Cu_3x)O₁₂ nanocrystalline solid solution to CuAl₂O₄ spinel structure, (2) the Al–Cu–O films with ≥3 at.% Cu exhibit (i) relatively high hardness H increasing from ∼15 GPa to ∼20 GPa, (ii) enhanced elastic recovery W_e increasing from ∼67% to ∼76% with increasing Cu content from ∼5 to ∼16 at.% Cu and (iii) low values of Young's modulus E* satisfying the ratio H/E* > 0.1 at ≥5 at.% Cu, and (3) highly elastic Al–Cu–O films with H/E* > 0.1 exhibit enhanced resistance to cracking during indentation under high load.     

Correlation between Al2O3 particles and interface of Al-Al2O3 coatings by cold spray

Al-Al₂O₃ composite coatings with different Al₂O₃ particle shapes were prepared on Si and Al substrate by cold spray. The powder compositions of metal (Al) and ceramic (Al₂O₃) having different sizes and agglomerations were varied into ratios of 10:1 wt% and 1:1 wt%. Al₂O₃ particles were successfully incorporated into the soft metal matrix of Al. It was found that crater formation between the coatings and substrate, which is typical characteristic signature of cold spray could be affected by initial starting Al₂O₃ particles. In addition, when the large hard particles of fused Al₂O₃ were employed, the deep and big craters were generated at the interface between coatings and hard substrates. In the case of pure soft metal coating such as Al on hard substrate, it is very hard to get proper adhesion due to lack of crater formation. Therefore, the composite coating would have certain advantages.     

氧化铝与Al(100)基体间界面原子结构研究

本文介绍了用MeV离子散射和沟道效应研究单晶铝表面无定型氧化层与基体之间界面原子结构的方法。报道了Al₂O₃/Al(100)界面原子结构的实验结果。实验表明,在纯氧气氛围中400℃下生成的氧化铝膜,铝和氧原子浓度比例严格为2与3之比;Al₂O₃膜和Al(100)基体之间的界面极其陡峭,氧化铝膜下Al(100)基体表面的再构层不大于一个原子层。由实验测量与用Monte Carlo方法计算结果比较,得到再构层原子离开原来晶 关键词：     

Study of the thermally processed lanthanum hexaboride surface

We study the possibility to grow lanthanum oxide (La₂O₃) on the surface of lanthanum hexaboride (LaB₆) with (100)- and (100/110)-orientation in conditions of thermal annealing, in order to produce a metal-oxide-metal structure. Electron microscopic images, X-ray and optical spectra revealed a La₂O₃ layer of cubic symmetry. The features of the current-voltage and capacitance-voltage characteristics of the Al/La₂O₃/(100)LaB₆ and Al/La₂O₃/(100/110)LaB₆ structures are analyzed. The electrical conductance mechanism is explained on the basis of space-charge limited current.     

Interfacial structure of sub-micron Al2O3 particles in aluminum matrix

The surfaces of ellipsoidal Al₂O₃ particles with average size of 0.15 μm and the interfaces between the Al₂O₃ particles and 1070Al were investigated by transmission electron microscopy (TEM) and high resolution electron microscopy (HREM).The results show that the surfaces of Al₂O₃ particles appear to be polyhedrons consisting of crystal planes with small angle, while every plane of the polyhedrons could be considered as a stepped structure composed of close-packed planes along the close-packed direction. The interfaces of the 0.15 μm Al₂O₃p/1070Al composite bond well, without any interfacial reaction products. It is proposed that there are several kinds of crystallographic orientation relationships between the aluminum matrix and Al₂O₃particles due to the polyhedral structure. In our study, such orientation relationships are found to be {110} _Al ||{1100} _Al2O3 and ?110? _Al ||?1126? _Al2O3 .     

Corrosion behaviour of sintered NdFeB coated with Al/Al2O3 multilayers by magnetron sputtering

Al/Al₂O₃ multilayers were deposited on sintered NdFeB magnets to improve the corrosion resistance. The amorphous Al₂O₃ films were used to periodically interrupt the columnar growth of the Al layers. The structure of the multilayers was investigated by Scanning Electron Microscopy (SEM) and High Resolution Transmission Electron Microscopy (HRTEM). It was found that the columnar structure was effectively inhibited in the multilayers. Subsequent corrosion testing by potentiodynamic polarization in 3.5 wt.% NaCl and neutral salt spray test (NSS) revealed that the Al/Al₂O₃ multilayers had much better corrosion resistance than the Al single layer. Furthermore, for multilayers with similar thickness, the corrosion resistance was improved as the period decreased.     

Microstructure and mechanical properties of Al2O3-Al composite coatings deposited by plasma spraying

Al₂O₃ and Al₂O₃-Al composite coatings were prepared by plasma spraying. Phase composition of powders and as-sprayed coatings was determined by X-ray diffraction (XRD), while optical microscopy (OM) and scanning electron microscopy (SEM) were employed to investigate the morphology of impacted droplets, polished and fractured surface, and the element distribution in terms of wavelength-dispersive spectrometer (WDS). Mechanical properties including microhardness, adhesion and bending strength, fracture toughness and sliding wear rate were evaluated. The results indicated that the addition of Al into Al₂O₃ was beneficial to decrease the splashing of impinging droplets and to increase the deposition efficiency. The Al₂O₃-Al composite coating exhibited homogeneously dispersed pores and the co-sprayed Al particles were considered to be distributed in the splat boundary. Compared with Al₂O₃ coating, the composite coating showed slightly lower hardness, whereas the coexistence of metal Al phase and Al₂O₃ ceramic phase effectively improved the toughness, strength and wear resistance of coatings.     

Interface characteristics and mechanical properties of short carbon fibers/Al composites with different coatings

Three kinds of coatings, Ni, Cu and Al₂O₃, were obtained on the surface of short carbon fibers (SCFs). The interface characteristics and mechanical properties of SCFs/Al composites with the various coatings were systematically studied in this paper. The results showed that, compared to non-coating, Ni or Cu coating improved the wettability of SCFs and Al melt. However, the harmful phases Al₃Ni or CuAl₂ generated in interface zone and Al matrix result in the lower mechanical properties. Al₂O₃ coating protected the SCFs and prevented the harmful reaction of Al and SCFs. The interface of Al/Al₂O₃/SCF without any other phase was clean and well bonded, and the Al₂O₃-coated SCFs/Al composite had the highest mechanical properties. The interfacial indentation and fracture mechanism of all the composites were analyzed in detail.     

Interfacial reactions and oxidation behavior of Al2O3 and Al2O3/Al coatings on an orthorhombic Ti2AlNb alloy

The uniform and dense Al₂O₃ and Al₂O₃/Al coatings were deposited on an orthorhombic Ti₂AlNb alloy by filtered arc ion plating. The interfacial reactions of the Al₂O₃/Ti₂AlNb and Al₂O₃/Al/Ti₂AlNb specimens after vacuum annealing at 750 °C were studied. In the Al₂O₃/Ti₂AlNb specimens, the Al₂O₃ coating decomposed significantly due to reaction between the Al₂O₃ coating and the O-Ti₂AlNb substrate. In the Al₂O₃/Al/Ti₂AlNb specimens, a γ-TiAl layer and an Nb-rich zone came into being by interdiffusion between the Al layer and the O-Ti₂AlNb substrate. The γ-TiAl layer is chemically compatible with Al₂O₃, with no decomposition of Al₂O₃ being detected. No internal oxidation or oxygen and nitrogen dissolution zone was observed in the O-Ti₂AlNb alloy. The Al₂O₃/Al/Ti₂AlNb specimens exhibited excellent oxidation resistance at 750 °C.     

Preparation and reactivity of aluminum nanopowders coated by hydroxyl-terminated polybutadiene (HTPB)

HTPB-coated aluminum (Al) nanopowders were prepared by laser-induction complex heating. The characterization of the nanopowders was revealed using transmission electronic microscopy (TEM), high-resolution transmission electronic microscopy (HRTEM), X-ray diffraction analysis (XRD) and Fourier transform infrared (FTIR) spectrometry. Results showed that HTPB-coated Al nanopowders have a core-shell structure with size ranging from 30 to 100 nm and organic HTPB exists in HTPB-coated Al nanopowders. Differential scanning calorimeter (DSC) and thermal gravimeter (TG) analysis of the HTPB-coated Al nanopowders and Al₂O₃-passivated Al nanopowders stored for 2 years in ambient environment indicated that the reactivity and stability of HTPB-coated Al nanopowders outperform Al₂O₃-passivated Al nanopowders. These findings demonstrate that HTPB is a suitable surface coating material for Al nanopowders.     

Microstructure and mechanism of Al2O3–ZrO2 eutectic coating prepared by combustion-assisted thermal explosion spraying

Thin Al₂O₃–ZrO₂ eutectic coating was produced by combustion-assisted thermal explosion spraying using a mixture of Al and Zr(NO₃)₄ powders. The cross-sectional microstructure of the coating shows successively amorphous, cellular, and dendrite structure along the direction perpendicular to the Cu substrate. The formation mechanism of the coating structure was analyzed based on the experimental results, and the morphology of different crystal structure was observed by SEM and TEM.