Condensation and freezing of droplets on superhydrophobic surfaces

Superhydrophobic coatings are reported as promising candidates for anti-icing applications. Various studies have shown that as well as having ultra water repellency the surfaces have reduced ice adhesion and can delay water freezing. However, the structure or texture (roughness) of the superhydrophobic surface is subject to degradation during the thermocycling or wetting process. This degradation can impair the superhydrophobicity and the icephobicity of those coatings. In this review, a brief overview of the process of droplet freezing on superhydrophobic coatings is presented with respect to their potential in anti-icing applications. To support this discussion, new data is presented about the condensation of water onto physically decorated substrates, and the associated freezing process which impacts on the freezing of macroscopic droplets on the surface.     

超疏水性表面的制备及应用进展

近年来,受荷叶、水黾腿、壁虎脚等天然超疏水生物表面特性的启发,研究者们进行了大量仿生超疏水表面材料的制备及应用研究。超疏水性表面因其特殊的微纳分层结构,具有自清洁、防覆冰、防腐蚀、减阻等优异性能。本文阐述了表面润湿、疏水的基本机理,以及超疏水表面研究的理论基础,对超疏水表面制备的最新研究进展进行了综述,并揭示了研究中存在的问题。最后,介绍了超疏水表面在涂料、织物、防腐、抗菌及防雾等领域中的应用,展望了其未来的研究方向和前景。     

A nonlithographic top-down electrochemical approach for creating hierarchical (micro-nano) superhydrophobic silicon surfaces

Superhydrophobic surfaces are biomimetic structures with potential applications in several key technological areas. In the past decade, several top-down and bottom-up fabrication methods have been developed to create such surfaces. These typically combine a hierarchical structure and low surface energy coatings to increase the contact angle and decrease the rolling angles. Silicon-based superhydrophobic surfaces are particularly attractive since they can be integrated with active electronics in order to protect them from the detrimental effects of environmental water and moisture. In this work, we introduce a simple and inexpensive process incorporating electrochemical surface modification (to create a fractal shape micro-nano topography) in combination with a final wet etching step to fabricate a superhydrophobic silicon surface with a contact angle of 160 degrees and a sliding angle of less than 1 degree.     

Controlling the wettability and adhesion of nanostructured poly-(p-xylylene) films

The hydrophobic surface properties of structured poly-(p-xylylene) (PPX) films, as measured by water wettability, are studied as functions of surface chemistry, film composition, and surface roughness. We demonstrate the fabrication of very hydrophobic surfaces and control over adhesion properties via nanoscale modulation of roughness, changes in composition, and alteration of the surface chemistry of PPX films. The formation of superhydrophobic surfaces through the chemisorption of fluoroalkylsiloxane coatings to hydroxyl sites created on the nanostructured PPX surface is also illustrated. The ability to control both hydrophobicity and adhesion using nanostructured PPX films is a promising development because it may lead to a new generation of coatings with applicability ranging from self-cleaning surfaces to robotics.     

Wrinkled Graphene Monoliths as Superabsorbing Building Blocks for Superhydrophobic and Superhydrophilic Surfaces

Superhydrophobic and superhydrophilic surfaces are of great interest because of a large range of applications, for example, as antifogging and self‐cleaning coatings, as antibiofouling paints for boats, in metal refining, and for water–oil separation. An aqueous ink based on three‐dimensional graphene monoliths (Gr) can be used for constructing both superhydrophobic and superhydrophilic surfaces on arbitrary substrates with different surficial structures from the meso‐ to the macroscale. The surface wettability of a Gr‐coated surface mainly depends on which additional layers (air for a superhydrophobic surface and water for a superhydrophilic surface) are adsorbed on the surface of the graphene sheets. Switching a Gr‐coated surface between being superhydrophobic and superhydrophilic can thus be easily achieved by drying and prewetting with ethanol. The Gr‐based superhydrophobic membranes or films should have great potential as efficient separators for fast and gravity‐driven oil–water separation.     

Surface Modification,Topographic Design and Applications of Superhydrophobic Systems

Superhydrophobic surfaces with expanded wetting behaviors, like tunable adhesion, hybrid surface hydrophobicity and smart hydrophobic switching have attracted increasing attention due to their broad applications. Herein, the construction methods, mechanisms and advanced applications of special superhydrophobicity are reviewed, and hydro/superhydrophobic modifications are categorized and discussed based on their surface chemistry, and topographic design. The formation and maintenance of special superhydrophobicity in the metastable state are also examined and explored. In addition, particular attention is paid to the use of special wettability in various applications, such as membrane distillation, droplet-based electricity generators and anti-fogging surfaces. Finally, the challenges for practical applications and future research directions are discussed.     

Control of the water adhesion on hydrophobic micropillars by spray coating technique

We present an alternative approach for controlling the water adhesion on solid superhydrophobic surfaces by varying their coverage with a spray coating technique. In particular, micro-, submicro-, and nanorough surfaces were developed starting from photolithographically tailored SU-8 micropillars that were used as substrates for spraying first poly(tetrafluoroethylene) submicrometer particles and subsequently iron oxide nanoparticles. The sprayed particles serve to induce surface submicrometer and nanoscale roughness, rendering the SU-8 patterns superhydrophobic (apparent contact angle values of more than 150°), and also to tune the water adhesion between extreme states, turning the surfaces from “non-sticky” to “sticky” while preserving their superhydrophobicity. The influence of the chemical properties and of the geometrical characteristics of the functionalized surfaces on the wetting properties is discussed within the frame of the theory. This simple method can find various applications in the fabrication of microfluidic devices, smart surfaces, and biotechnological and antifouling materials.     

Roughness assessment and wetting behavior of fluorocarbon surfaces

The wetting behavior of fluorocarbon materials has been studied with the aim of assessing the influence of the surface chemical composition and surface roughness on the water advancing and receding contact angles. Diamond like carbon and two fluorocarbon materials with different fluorine content have been prepared by plasma enhanced chemical vapor deposition and characterized by X-ray photoemission, Raman and FT-IR spectroscopies. Very rough surfaces have been obtained by deposition of thin films of these materials on polymer substrates previously subjected to plasma etching to increase their roughness. A direct correlation has been found between roughness and water contact angles while a superhydrophobic behavior (i.e., water contact angles higher than 150° and relatively low adhesion energy) was found for the films with the highest fluorine content deposited on very rough substrates. A critical evaluation of the methods currently used to assess the roughness of these surfaces by atomic force microscopy (AFM) has evidenced that calculated RMS roughness values and actual surface areas are quite dependent on both the scale of observation and image resolution. A critical discussion is carried out about the application of the Wenzel model to account for the wetting behavior of this type of surfaces.     

Nanostructures increase water droplet adhesion on hierarchically rough superhydrophobic surfaces

Hierarchical roughness is known to effectively reduce the liquid-solid contact area and water droplet adhesion on superhydrophobic surfaces, which can be seen for example in the combination of submicrometer and micrometer scale structures on the lotus leaf. The submicrometer scale fine structures, which are often referred to as nanostructures in the literature, have an important role in the phenomenon of superhydrophobicity and low water droplet adhesion. Although the fine structures are generally termed as nanostructures, their actual dimensions are often at the submicrometer scale of hundreds of nanometers. Here we demonstrate that small nanometric structures can have very different effect on surface wetting compared to the large submicrometer scale structures. Hierarchically rough superhydrophobic TiO(2) nanoparticle surfaces generated by the liquid flame spray (LFS) on board and paper substrates revealed that the nanoscale surface structures have the opposite effect on the droplet adhesion compared to the larger submicrometer and micrometer scale structures. Variation in the hierarchical structure of the nanoparticle surfaces contributed to varying droplet adhesion between the high- and low-adhesive superhydrophobic states. Nanoscale structures did not contribute to superhydrophobicity, and there was no evidence of the formation of the liquid-solid-air composite interface around the nanostructures. Therefore, larger submicrometer and micrometer scale structures were needed to decrease the liquid-solid contact area and to cause the superhydrophobicity. Our study suggests that a drastic wetting transition occurs on superhydrophobic surfaces at the nanometre scale; i.e., the transition between the Cassie-Baxter and Wenzel wetting states will occur as the liquid-solid-air composite interface collapses around nanoscale structures. Consequently, water adheres tightly to the surface by penetrating into the nanostructure. The droplet adhesion mechanism presented in this paper gives valuable insight into a phenomenon of simultaneous superhydrophobicity and high water droplet adhesion and contributes to a more detailed comprehension of superhydrophobicity overall.     

Mimicking natural superhydrophobic surfaces and grasping the wetting process: a review on recent progress in preparing superhydrophobic surfaces

A typical superhydrophobic (ultrahydrophobic) surface can repel water droplets from wetting itself, and the contact angle of a water droplet resting on a superhydrophobic surface is greater than 150°, which means extremely low wettability is achievable on superhydrophobic surfaces. Many superhydrophobic surfaces (both manmade and natural) normally exhibit micro- or nanosized roughness as well as hierarchical structure, which somehow can influence the surface's water repellence. As the research into superhydrophobic surfaces goes deeper and wider, it is becoming more important to both academic fields and industrial applications. In this work, the most recent progress in preparing manmade superhydrophobic surfaces through a variety of methodologies, particularly within the past several years, and the fundamental theories of wetting phenomena related to superhydrophobic surfaces are reviewed. We also discuss the perspective of natural superhydrophobic surfaces utilized as mimicking models. The discussion focuses on how the superhydrophobic property is promoted on solid surfaces and emphasizes the effect of surface roughness and structure in particular. This review aims to enable researchers to perceive the inner principles of wetting phenomena and employ suitable methods for creation and modification of superhydrophobic surfaces.     

Superhydrophobic surfaces from sustainable colloidal systems

In recent decades, sustainable superhydrophobic surfaces from natural materials and sustainable processes have attracted increased interest due to their lower environmental footprint and potential applications in self-cleaning surfaces and biomedical devices. Although there is significant progress on selecting suitable nano and micro particles to prepare superhydrophobic surfaces, a comprehensive review on the direct use of sustainable colloidal particles (SCPs) is lacking. In this review, we highlight the recent advances on sustainable superhydrophobic surfaces using SCPs. The composition and properties, extraction methods, and chemical modifications are described, including cellulose nanocrystals, chitin/chitosan nanoparticles, and lignin nanoparticles. In addition to the physico–chemical properties and tunable dimensionality, the fabrication methodologies of superhydrophobic surfaces using modified colloids are described. Finally, the potential applications of these sustainable superhydrophobic surfaces ranging from oil/water separation, biomedical, water harvesting, biofabrication, microfluidic reactor, and food packaging are discussed together with a future perspective on the advances made.     

高黏附性超疏水表面的研究进展

黏附性是超疏水表面的一个重要特性,随着对超疏水表面研究的深入,具有响应特性的智能超疏水表面引起了人们的极大兴趣,而能够作为“机械手”抓取液滴的具有高黏附性的超疏水表面自然成为关注对象。 本文讨论了表面形貌和表面化学组成对超疏水表面黏附性的影响,综述了近年来高黏附性超疏水表面制备方面的研究进展,并对高黏附性超疏水表面未来的研究方向做出了展望。     

Superhydrophobic surfaces: are they really ice-repellent?

This work investigates the anti-ice performance of various superhydrophobic surfaces under different conditions. The adhesion strength of glaze ice (similar to that deposited during "freezing rain") is used as a measure of ice-releasing properties. The results show that the ice-repellent properties of the materials deteriorate during icing/deicing cycles, as surface asperities appear to be gradually damaged. It is also shown that the anti-icing efficiency of superhydrophobic surfaces is significantly lower in a humid atmosphere, as water condensation both on top of and between surface asperities takes place, leading to significantly larger values of ice adhesion strength. This work thus shows that superhydrophobic surfaces are not always ice-repellent and their use as anti-ice materials may therefore be limited.     

Recent Advances in Dual-Function Superhydrophobic Antibacterial Surfaces

Bacterial adhesion and subsequent biofilm formation on the surfaces of synthetic materials imposes a significant burden in various fields, which can lead to infections in patients or reduce the service life of industrial devices. Therefore, there is increasing interest in imbuing surfaces with antibacterial properties. Bioinspired superhydrophobic surfaces with high water contact angles (>150°) exhibit excellent surface repellency against contaminations, thereby preventing initial bacterial adhesion and inhibiting biofilm formation. However, conventional superhydrophobic surfaces typically lack long-term durability and are incapable of achieving persistent efficacy against bacterial adhesion. To overcome these limitations, in recent decades, dual-function superhydrophobic antibacterial surfaces with both bacteria-repelling and bacteria-killing properties have been developed by introducing bactericidal components. These surfaces have demonstrated improved long-term antibacterial performance in addressing the issues associated with surface-attached bacteria. This review summarizes the recent advancements of these dual-function superhydrophobic antibacterial surfaces. First, a brief overview of the fabrication strategies and bacteria-repelling mechanism of superhydrophobic surfaces is provided and then the dual-function superhydrophobic antibacterial surfaces are classified into three types based on the bacteria-killing mechanism: i) mechanotherapy, ii) chemotherapy, and iii) phototherapy. Finally, the limitations and challenges of current research are discussed and future perspectives in this promising area are proposed.     

超疏水表面的研究进展

表面的浸润性是决定材料应用的一个重要性质,许多物理化学过程,如吸附、润滑、黏合、分散和摩擦等均与表面的浸润性密切相关.近年来,由于超疏水表面在自清洁表面、微流体系统和生物相容性等方面的潜在应用,有关超疏水表面的研究引起了极大的关注.本文综述了超疏水表面研究的新进展:简单介绍了表面浸润性的表征手段和影响因素,归纳了超疏水表面的制备方法和相关的理论分析,对超疏水表面研究的发展进行了展望.     

Durable ultra‐hydrophobic surfaces for self‐cleaning applications

Self‐cleaning surfaces have received a great deal of attention, both in research studies and commercial applications. Both transparent and non‐transparent self‐cleaning surfaces are highly desirable as they offer many advantages, and their potential applications are endless. The self‐cleaning mechanism can be seen in nature. The Lotus flower, a symbol of purity in Asian cultures, grows in muddy waters, but it stays clean and untouched by dirt, organisms, and pollutants. The Lotus leaf self‐cleaning surface is hydrophobic and rough, showing a multi‐layer morphology of nanoscaled roughness. While hydrophobicity produces a high contact angle, the surface morphology reduces the adhesion of water drops to the surface, which slides easily across the leaf surface carrying the dirt particles with them. Different ultra‐hydrophobic, non‐transparent, and transparent coatings, for potential self‐cleaning applications, were produced on polycarbonate (PC) substrates, using hydrophobic chemistry and different configurations of roughening micro‐ and nano‐particles. However, in most cases, these coatings present low adhesion and durability. The stability and durability of the ultra‐hydrophobic surfaces is of key importance for potential, commercially viable, self‐cleaning applications thus durability and stability enhancement of such coatings was attempted by different methods, evaluated, and eventually improved using a solvent‐bonding technique. Copyright © 2008 John Wiley & Sons, Ltd.     

Antiicing performance of superhydrophobic coatings on aluminum and stainless steel

The mechanisms determining the antiicing protection imparted by superhydrophobic coatings to the aluminum and steel surfaces of structural parts and control equipment of aircrafts are discussed. The results of testing at negative surface temperatures and high velocities of air—vapor flow demonstrated that application of superhydrophobic coatings produced by various methods provides a substantial mitigation of ice accretion compared to uncoated metal surfaces. The superhydrophobic coatings on aluminum surfaces completely prevent the formation of ice at moderate flow velocities of up to 40 m s^?1. At higher flow rates under conditions of ice formation on the test desk, the effect of periodic self-cleaning of the superhydrophobic surface was detected. Superhydrophobic coatings on stainless-steel parts of air pressure sensor also demonstrate explicit antiicing effect associated with the reduced heating power required to completely prevent ice formation on the sensor surface.     

Dynamics of ice nucleation on water repellent surfaces

Prevention of ice accretion and adhesion on surfaces is relevant to many applications, leading to improved operation safety, increased energy efficiency, and cost reduction. Development of passive nonicing coatings is highly desirable, since current antiicing strategies are energy and cost intensive. Superhydrophobicity has been proposed as a lead passive nonicing strategy, yet the exact mechanism of delayed icing on these surfaces is not clearly understood. In this work, we present an in-depth analysis of ice formation dynamics upon water droplet impact on surfaces with different wettabilities. We experimentally demonstrate that ice nucleation under low-humidity conditions can be delayed through control of surface chemistry and texture. Combining infrared (IR) thermometry and high-speed photography, we observe that the reduction of water-surface contact area on superhydrophobic surfaces plays a dual role in delaying nucleation: first by reducing heat transfer and second by reducing the probability of heterogeneous nucleation at the water-substrate interface. This work also includes an analysis (based on classical nucleation theory) to estimate various homogeneous and heterogeneous nucleation rates in icing situations. The key finding is that ice nucleation delay on superhydrophobic surfaces is more prominent at moderate degrees of supercooling, while closer to the homogeneous nucleation temperature, bulk and air-water interface nucleation effects become equally important. The study presented here offers a comprehensive perspective on the efficacy of textured surfaces for nonicing applications.     

Preparation and Performance of Lignin-Based Multifunctional Superhydrophobic Coating

Superhydrophobic coatings have drawn much attention in recent years for their widespread potential applications. However, there are challenges to find a simple and cost-effective approach to prepare superhydrophobic materials and coatings using natural polymer. Herein, we prepared a kraft lignin-based superhydrophobic powder via modifying kraft lignin through 1H, 1H, 2H, 2H-perfluorodecyl-triethoxysilane (PFDTES) substitution reaction, and constructed superhydrophobic coatings by direct spraying the suspended PFDTES-Lignin powder on different substrates, including glass, wood, metal and paper. The prepared lignin-based coatings have excellent repellency to water, with a water contact angle of 164.7°, as well as good friction resistance, acid resistance, alkali resistance, salt resistance properties and quite good self-cleaning performance. After 30 cycles of sand friction or being stayed in 2 mol/L HCl, 0.25 mol/L NaOH and 2 mol/L NaCl solution for 30 min, the coatings still retain super hydrophobic capability, with contact angles higher than 150°. The superhydrophobic performance of PFDTES-Lignin coatings is mainly attributed to the constructed high surface roughness and the low surface energy afforded by modified lignin. This lignin-based polymer coating is low-cost, scalable, and has huge potential application in different fields, providing a simple way for the value-added utilization of kraft lignin.