Surface-coated fly ash reinforced biodegradable poly(vinyl alcohol) composite films: part 2-analysis and characterization

Composite films of poly(vinyl alcohol) (PVA) reinforced with 5, 10, 15, 20 and 25 wt.% surface-coated fly ash by surfactant, sodium lauryl sulphate (SLS-FA) along with 1 wt.% cross-linking agent, glutaraldehyde (GLA) were prepared by aqueous casting method. The tensile strengths of the composite films were increased proportionally with the addition of SLS-FA. The maximum 75% higher strength of the composite with 20 wt.% was achieved compared to that of neat PVA. The modulus of the composites was also increased proportionally with SLS-FA and the maximum 218% reached in composite with 20 wt.%, but the strain at break was decreased with addition of SLS-FA. Changes in FTIR spectra reflect the chemical and/or physical bonding in the ternary PVA, SLS-FA and GLA component systems. In the study of surface morphology, the connectivity was visualized in SEM images along with interstitial voids. The films with SLS-FA show 53% smoother surface calculated with AFM compared to unmodified FA composite films.     

Composite Ni-Co-fly ash coatings on 5083 aluminium alloy

Ni-Co-fly ash coatings were deposited on zincate treated 5083 wrought aluminium alloy substrates with the aid of the electrodeposition technique. Structural and chemical characterization of the produced composite coatings was performed with the aid of X-ray diffraction (XRD), scanning electron microscopy (SEM) and electron dispersive X-ray analysis (EDS) techniques. The Ni-Co-fly ash coatings were found to consist of a crystalline Ni-Co solid solution with dispersed fly ash particles. In addition, chemical analysis of the Ni-Co matrix showed that it consisted of 80 wt.% Ni and 20 wt.% Co. The co-deposition of fly ash particles leads to a significant increase of the microhardness of the coating. The corrosion behaviour of the Ni-Co-fly ash/zincate coated aluminium alloy, in a 0.3 M NaCl solution (pH = 3.5), was studied by means of potentiodynamic corrosion experiments.     

Electrochemical synthesis of Cu/ZnO nanocomposite films and their efficient field emission behaviour

The Cu/ZnO nanocomposite films have been synthesized by cathodic electrodeposition and characterized using X-ray diffractometer (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), photoluminescence (PL) and field emission microscope (FEM). The XRD pattern shows a set of well defined diffraction peaks, which could be indexed to the wurtzite hexagonal phase of ZnO. In addition, characteristic diffraction peaks corresponding to Cu and Zn are also observed. The SEM image shows formation of two-dimensional (2D) hexagonal sheets randomly distributed and aligned almost normal to the substrate. Uniformly distributed small clusters of Cu nanoparticles possessing average diameter of ∼25 nm, as revealed from the TEM image, are seen to be present on these 2D ZnO sheets. The selected area electron diffraction (SAED) image confirms the nanocrystalline nature of the Cu particles. From the field emission studies, carried out at the base pressure of ∼1 × 10⁻⁸ mbar, the turn-on field required for an emission current density of 0.1 μA/cm² is found to be 1.56 V/μm and emission current density of ∼100 μA/cm² has been drawn at an applied field of 3.12 V/μm. The Cu/ZnO nanocomposite film exhibits good emission current stability at the pre-set value of ∼10 μA over a duration of 5 h. The simplicity of the synthesis route coupled with the better emission properties propose the electrochemically synthesized Cu/ZnO nanocomposite film emitter as a promising electron source for high current density applications.     

Microstructural and magnetic characterization of fly ash from Kolaghat Thermal Power Plant in West Bengal, India

This paper reports on the physical nature of the fly ash sample of the Kolaghat Thermal Power Plant, India with an emphasis on its ultrafine nature. This paper also deals with the measurement of the magnetic properties of the fine particles of the fly ash sample. Particle sizes of this fly ash sample estimated from the SEM images lie within 0.16-5.50 μm, and the EDX spectral analysis indicates the presence of O, Al, Si, C, Fe, Mg, Na, K and Ti in this sample. From the XRD study, it is found that physical nature of conglomeration in the fly ash is crystalline and the major components are mullite (Al₆Si₂O₁₃) and quartz (SiO₂). Additionally, the presence of hematite, microcline, magnetite, maghemite and free iron in smaller fractions cannot be ruled out. A large magnetization observed at 5 K indicates the presence of magnetic components possibly due to superparamagnetism owing to very fine magnetic particles present. The hyperfine parameters obtained from the ⁵⁷Fe Mössbauer spectroscopy, in general, support the observations made from the XRD analysis and in particular, provides the quantitative estimation of the different iron ions present in the sample. Precisely, this report presents experimental data on physical aspects of the fly ash sample of a thermal power plant which consists of coarse, fine and ultrafine magnetic particulate materials (PMs) and deals with an in-depth analysis of it.     

Preparation and dispersive mechanism of highly dispersive ultrafine silver powder

Using ascorbic acid as the reducing agent, AgNO₃ as the source of Ag, the ultrafine silver powder was prepared by liquid-phase reduction method. The optimal conditions to prepare the ultrafine silver powder were obtained by studying the effects of following factors, such as the selection of dispersant, the doses of dispersant and pH, on the dispersibility of silver powder under other constant conditions. The pure ultrafine silver powder with quasi-spherical shape and mean size of 1.15 μm was synthesized under the optimal conditions of polyvinyl alcohol (PVA) as disperser, PVA/AgNO₃ mass ratio of 4:100 and pH 7 while maintaining other conditions exactly in the same circumstances, such as AgNO₃ concentration of 0.20 mol L⁻¹, ascorbic acid concentration of 0.15 mol L⁻¹ and reaction temperature of 40 °C. The ultrafine silver powder was characterized by SEM and XRD. And a PVA dispersive mechanism for preparing highly dispersive ultrafine silver powder, proved by the ultraviolet spectra, is that PVA absorbed on the surface of silver particles by coordination bond preventing the silver particles from diffusion and aggregation. In addition, the steric effect may help to reduce aggregation.     

Fabrication of novel Cu microspheres assembled with nanoparticles by a solvothermal reduction route

Copper microspheres assembled with nanoparticles have been synthesized by a simple solvothermal route at 160 °C for 24 h. The samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectrometer (EDX), transmission electron microscopy (TEM) and electron diffraction (ED) techniques. The results show that the diameters of the microspheres range from 2 to 4 μm. The formation mechanism of the morphology control over the copper microspheres assembled by nanoparticles was investigated; the use of polyvinylpyrrolidone (PVP) as the surfactant and the choice of N,N-dimethylformamide (DMF) as the reducing agent were found to be important for the final generation of copper microspheres.     

Growth of highly-oriented CaCu3Ti4O12 thin films on SrTiO3 (1 0 0) substrates by a chemical solution route

Highly-oriented CaCu₃Ti₄O₁₂ (CCTO) thin films deposited directly on SrTiO₃ (1 0 0) substrates have been developed successfully using a chemical solution coating method. X-ray diffraction (XRD), scanning electron microscopy (SEM), and atomic force microscopy (AFM) were employed to characterize the structure and the morphology. It was observed that the CCTO thin films had the 1 μm × 1 μm domain-like microstructure that consists of compact grains of about 0.1 μm in size. The cross sectional SEM image shows that the CCTO grains grow regularly close to the clear interface between the CCTO film and the SrTiO₃ substrate. The result was discussed in terms of lattice mismatch between CCTO and SrTiO₃.     

Investigations on Fe doped polyvinyl alcohol films with and without gamma (γ)-irradiation

This paper deals with the preparation of pure and ferric chloride (FeCl₃) doped polyvinyl alcohol (PVA) films by solution casting method. Optical and electrical properties were systematically investigated. We have found the decrease in optical band gap energy of PVA films on doping FeCl₃. The optical band gap energy values in the present work are found to be 3.10 eV for pure PVA, 2 eV for PVA:Fe³⁺ (5 mol%), 1.91 eV for PVA:Fe³⁺(15 mol%) and 1.8 eV for PVA:Fe³⁺(25 mol%). Direct current electrical conductivity (σ) of pure, FeCl₃ doped PVA films in the temperature range 70-127 °C has been studied. At 387 K dc electrical conductivity of pure PVA film is 5.5795 μ Ω⁻¹ cm⁻¹, PVA:Fe³⁺ (5 mol%) film is 10.0936 μ Ω⁻¹ cm⁻¹ and γ-Irradiated PVA:Fe³⁺ (5 mol%) film for 900 CGY/min is 22.1950 μ Ω⁻¹ cm⁻¹. The result reveals the enhancement of the electrical conductivity with γ-irradiation. FT-IR study signifies the intermolecular hydrogen bonding between Fe³⁺ ions of FeCl₃ with OH group of PVA.     

Enhanced field emission characteristics of boron doped diamond films grown by microwave plasma assisted chemical vapor deposition

Boron doped diamond films were synthesized on silicon substrates by microwave plasma chemical vapor deposition (MPCVD) technique. The effect of B₂O₃ concentration varied from 1000 to 5000 ppm on the field emission characteristics was examined. The surface morphology and quality of films were characterized by scanning electron microscope (SEM) and Raman spectroscopy. The surface morphology obtained by SEM showed variation from facetted microcrystal covered with nanometric grains to cauliflower of nanocrystalline diamond (NCD) particles with increasing B₂O₃ concentration. The Raman spectra confirm the formation of NCD films. The field emission properties of NCD films were observed to improve upon increasing boron concentration. The values of the onset field and threshold field are observed to be as low as 0.36 and 0.08 V/μm, respectively. The field emission current stability investigated at the preset value of ∼1 μA is observed to be good, in each case. The enhanced field emission properties are attributed to the better electrical conductivity coupled with the nanometric features of the diamond films.     

Characterization and structure study of the anodic oxide film on Zircaloy-4 synthesized using NaOH electrolytes at room temperature

Thick crystalline zirconium oxide films were synthesized on Zircaloy-4 substrates by anodic oxidation at room temperature in NaOH solution with a stable applied voltage (300 V). The film is approximately 4.7 μm in thickness. The XPS and SEM analysis shows that the film is a three-layer structure in water, hydroxide and oxide parts. The thickness of that order is ∼0.01 μm, ∼1 μm, ∼3.7 μm, respectively. The oxide layer is composed of tetragonal and monoclinic phases with the volume ratio about 0.2. Furthermore, the thick anodic film acts as a barrier to oxygen and zirconium migrations. It effectively protects zirconium alloys against the worse corrosion. An extremely low passive current density of ∼0.018 μA/cm² and a low oxidation weight gain of ∼0.411 mg/cm² were also observed in the films.     

Nd:YAG laser synthesis of nanostructural V2O5 from vanadium oxide sols: Morphological and structural characterizations

Vanadium oxide thin films were prepared by sol-gel method, then subjected to Nd:YAG laser (CW, 1064 nm) radiation. The characteristics of the films were changed by varying the intensity of the laser radiation. The nanocrystalline films were characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM) and scanning electron microscopy (SEM). XRD revealed that above 102 W/cm² the original xerogel structure disappears and above 129 W/cm² the films become totally polycrystalline with an orthorhombic structure. From TEM observations, we can see that due to laser radiation, the originally fibrillar-like particles disappear and irregular shaped, layer structured V₂O₅ particles are created. From XPS spectra we can conclude that due to laser radiation the O/V ratio increased with higher intensities.     

Study on metal microparticle content of the material transferred with Absorbing Film Assisted Laser Induced Forward Transfer when using silver absorbing layer

Absorbing Film Assisted Laser Induced Forward Transfer (AFA-LIFT) is a modified LIFT method where a high absorption coefficient thin film coating of a transparent substrate is used to transform the laser energy into kinetic in order to transfer the “target” material spread on it. This method can be used for the transfer of biomaterials and living cells, which could be damaged by direct irradiation of the laser beam. In previous experiments, ∼50-100 nm thick metal films have been used as absorbing layer. The transferred material can also contain metal microparticles originating from the absorbing thin film and acting as non-desired impurities in some cases. The aim of our work was to study how the properties (number, size and covered area) of metal particles transferred during the AFA-LIFT process depend on film thickness and the applied fluence. Silver thin films with different thickness (50-400 nm) were used as absorbing layers and real experimental conditions were modeled by a 100 μm thick water layer. The particles transferred without the use of water layer were also studied. The threshold laser fluence for the complete removal of the absorber from the irradiated area was found to strongly increase with increasing film thickness. The deposited micrometer and submicrometer particles were observed with optical microscope and atomic force microscope. Their size ranged from 100 nm to 20 μm and depended on the laser fluence. The increase in fluence resulted in an increasing number of particles of smaller average size.     

Relationship between particle size and deformation in the cold spray process

The flattening of aluminum and copper particles cold sprayed onto ceramic surfaces has been described by an ellipsoidal function. The accuracy of this approximation was verified from particle dissections performed in a focused ion beam/scanning electron microscope (FIB/SEM). Flattening data were collected from SEM measurements. It was shown that aluminum particle deformation was limited below ∼5 μm, and copper deformation below ∼2 μm. Deceleration of the particles through the bow shock, strain rate hardening and thermal conduction were factors that contributed to the differences in deformation behaviour.     

Growth process of nanostructured silver films pulsed laser ablated in high-pressure inert gas

The growth process of silver thin films deposited by pulsed laser ablation in a controlled inert gas atmosphere was investigated. A pure silver target was ablated in Ar atmosphere, at pressures ranging between 10 and 100 Pa, higher than usually adopted for thin film deposition, at different numbers of laser shots. All of the other experimental conditions such as the laser (KrF, wavelength 248 nm), the fluence of 2.0 J cm⁻², the target to substrate distance of 35 mm, and the temperature (295 K) of the substrates were kept fixed. The morphological properties of the films were investigated by transmission and scanning electron microscopies (TEM, SEM). Film formation results from coalescence on the substrate of near-spherical silver clusters landing as isolated particles with size in the few nanometers range. From a visual inspection of TEM pictures of the films deposited under different conditions, well-separated stages of film growth are identified.     

Direct micropatterning of high dielectric BaTiO3 films by laser-induced pyrolysis with a nano-crystalline seeding technique

A direct patterning method of dielectric BaTiO₃ (BT) films is proposed, which applies laser-induced pyrolysis in combination with nano-crystalline seeding technique. A precursor solution of a BT complex alkoxide containing BT nano-crystalline particles with polyvinylpyrollidone (PVP) as dispersion stabilizer was spin-coated on Pt substrate. An Ar⁺ laser beam was focused and scanned on spin-coated BT films, which induced pyrolysis and crystallization of the films with spatial selectivity. Micropatterns were obtained by striping laser-unirradiated regions on the films with HCl aqueous solution. Raman spectra of the micropattern confirmed that the structures were tetragonal crystalline BT. Clear micropatterns with a line width of ca. 3 μm and an interval of 5 μm were formed at PVP concentrations of 25 and 50 kg/m³. The dielectric constant and dissipation factor of the film fabricated at a laser energy density of 27 MW/cm² and a scanning speed of 25 μm/s attained 76.2 and 0.07, respectively, for a measurement frequency of 100 kHz.     

Hydrothermal synthesis of Sb2O3 nanorod-bundles via self-assembly assisted oriented attachment

Sb₂O₃ nanorod-bundles with length of about 4 μm were fabricated in the presence of polyvinyl alcohol (PVA) by a simple hydrothermal method. The composition, morphology, microstructure and optical property of the as-prepared bundles were characterized by XRD, XPS, SEM, TEM and Raman spectrum. The results showed that the nanorod-bundles were composed of massive orthorhombic phase Sb₂O₃ nanorods grown along [0 0 1] direction. It was speculated that the nanorod-bundles developed through self-assembly of initially scattered nuclei into microdisks and subsequent oriented attachment process. PVA played a crucial role in the formation of Sb₂O₃ nanorod-bundles.     

Study of polydiethylsiloxane-based ferrofluid with excellent frost resistance property

The polydiethylsiloxane-based ferrofluid was prepared by dispersing finely divided magnetic Fe₃O₄ particles which are modified with oleoyl sarcosine and lauroyl sarcosine. The optimized experiment parameters including molar ratio of surfactant to Fe₃O₄ (1:5), temperature (80 °C), stirring rate (300 RPM), the surfactant content of lauroyl sarcosine (0 to 33 mol%) and the modification time (25 min) were obtained by the orthogonal test. The magnetic liquid was characterized by a transmission electron microscope (TEM), infrared (IR) spectrometer, X-ray diffractometer (XRD), thermogravimetry (TG), vibrating sample magnetometer (VSM) and differential scanning calorimetry (DSC). It is indicated that the surfactant is mainly bonded to the surface of Fe₃O₄ nanoparticles through covalent bond between carboxylate (COO⁻) and Fe atom. The modified magnetic particles are equally dispersed into the carrier and remain stable below −12 °C over 4 months. The ferrofluids exhibit excellent frost resistance property and distinctly reduced temperature coefficient of viscosity compared with polydimethylsiloxane-based ferrofluids and hydrocarbon-based ferrofluids, respectively. The saturation magnetization could reach up to 27.7 emu/g.     

Self-assembly of CuS nanoflakes into flower-like microspheres: Synthesis and characterization

Using Cu(S₂CNEt₂)₂ as a single-source precursor and ethylamine solution (65-70%) as the reaction medium, large-scale flower-like CuS microspheres have been synthesized via a solvothermal treatment in the presence of a surfactant. The products were characterized by XRD, SEM, TEM, HRTEM, and UV-vis spectrum. The assembled microspheres, with a diameter of about 2-3 μm, were composed of single-crystalline hexagonal CuS nanoflakes with a thickness of several tens of nanometers. It was revealed that the solvent medium, the surfactant, and the reaction time have great influence on the morphology and size of the resulting CuS products.     

Synthesis of original spherical α-Ni(OH)2 architectures by microwave-assisted hydrothermal method and their in situ thermal convention to NiO

The original spherical α-Ni(OH)₂ architectures with many cubic particles growing from the surface were successfully synthesized by a microwave-assisted hydrothermal method using urea as hydrolysis-controlling agent and polyethylene glycol (PEG) as surfactant. The NiO architectures with similar morphology were obtained by simple thermal decomposition of the precursor α-Ni(OH)₂. The as-obtained products were well characterized by XRD, FTIR, TGA, SEM, TEM, UV–Vis and CVs. The experimental results showed that the diameter of spherical α-Ni(OH)₂ architectures was in the range of 2–4 μm. The side length of the cubic particles was uniform about 200 nm. The cyclic voltammetric results showed that the reversible behavior of NiO electrode change better with the increasing of the cycle index. The original NiO we have prepared are expected to have good electrochemical behavior.     

Study on the preparation and electrical properties of NTC thick film thermistor deposited by supersonic atmospheric plasma spraying

In the present work, a series of thick Ni_0.6Mg_0.3Mn_1.5−xAl_0.6+xO₄(x = 0, 0.1, 0.2, 0.4, 0.6) films (50 ± 10 μm) with negative temperature coefficient (NTC) were firstly deposited by newly developed high efficiency supersonic atmospheric plasma spray (SAPS) method. The phase, microstructure and electrical properties of films were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and two-probe technique. The results showed that all the films were composed of cubic spinel structure, and the MgAl₂O₄ phase increased with increasing the Al₂O₃ content in the original powders. In addition, the films showed a dense and smooth surface with some pores in the grain boundaries. All the as-sprayed films showed a linear relationship between ln resistivity and reciprocal of absolute temperature (1/T) in the temperature range from 25 °C to 220 °C, which indicated a NTC characteristic.