The morphology of poly(vinylidene fluoride) crystallized from blends of poly(vinylidene fluoride) and poly(ethyl acrylate)

A combined optical and electron microscopical study has been carried out of the crystallization habits of poly(vinylidene fluoride) (PVF₂) when it is crystallized from blends with noncrystallizable poly(ethyl acrylate) (PEA). The PVF₂/PEA weight ratios were 0.5/99.5,5/95, and 15/85. Isothermal crystallization upon cooling the blends from the single-phase liquid region was carried out in the range 135–155°C, in which the polymer crystallizes in the α-orthorhombic unit cell form. The 0.5/99.5 blend yielded multilayered and planar lamellar crystals. The lamellae formed at low undercoolings were lozenge shaped and bounded laterally by {110} faces. This habit is prototypical of the dendritic lateral habits exhibited by the crystals grown from the same blend at high undercoolings as well as by the constituent lamellae in the incipient spherulitic aggregates and banded spherulites that formed from the 5/95 and the 15/85 blends, respectively. In contrast with the planar crystals grown from the 0.5/99.5 blend, the formation of the aggregates grown from the 5/95 blend is governed by a conformationally complex motif of dendritic lamellar growth and proliferation. The development of these aggregates is characterized by the twisting of the orientation of lamellae about their preferential b-axis direction of growth, coupled with a fan-like splaying or spreading of lamellae about that axis. The radial growth in the banded spherulites formed from the 15/85 blend is governed by a radially periodic repetition of a similar lamellar twisting/fan-like spreading growth motif whose recurrence corresponds to the extinction band spacing. This motif differs in its fan-like splaying component from banding due to just a helicoidal twisting of lamellae about the radial direction. © 1993 John Wiley & Sons, Inc.     

Morphological varieties and kinetic behaviors of poly(3-hydroxybutyrate) (PHB) spherulites crystallized isothermally from thin melt film

The spherulitic morphologies of poly(3-hydroxybutyrate) (PHB) crystallized isothermally from thin melt film with different crystallization temperatures were observed by means of polarized optical microscopy, optical microscopy, SEM, and atomic force microscopy techniques, and the kinetic behaviors were analyzed carefully in this work. It was found that the nonbanded spherulites could be observed at lower and higher crystallization temperatures, and the banded spherulites were formed usually at an intermediate range within experimental crystallization temperatures. The competition of the crystallization rate (v _c) and the diffusion rate (v _d) of melt molecules was employed to explain the transition of the spherulitic morphologies. It was considered that the change of the ratio of v _d and v _c would result in the transition of the spherulitic morphologies. The formation and development of the banded structure were discussed in detail. It was found that the band spacing was proportional to diffusion length of melt molecules and increased with increasing of crystallization temperature. The kinetic behaviors of PHB spherulites formed from the thin melt film with different crystallization temperatures were also discussed in this work.     

3D Printing of Poly(3-hydroxybutyrate) Porous Structures Using Selective Laser Sintering

Summary: Poly(3-hydroxybutyrate) (PHB) 3D porous cubes were successfully built with Selective Laser Sintering (SLS), one of the many existing 3D printing technologies. The resulting cubes presented shape and dimensions very close to the corresponding virtual model. Moreover, they were resistant to handling without presenting any visible damage. The PHB powder did not present variation in thermal properties and chemical composition after 32.15 hours of SLS process as observed by proton nuclear resonance (¹H NMR) and differential scanning calorimetry (DSC) analysis, indicating that it can be re-utilized to print additional structures without affecting the reproducibility of the process.     

Thermal behavior of the maleic anhydride modified poly(3-hydroxybutyrate)

Poly(3-hydroxybutyrate), PHB has been structurally modified through reaction with maleic anhydride, MA. Transesterification reaction was carried out fixing the PHB and MA and besides time and temperature the concentration of the triethylamine (used as catalyst) was changed. Glass transition, melting and crystallization temperature obtained from DSC curves and thermal degradation temperatures obtained from TG traces were used to evaluate the influence of the reaction conditions on the modification of PHB according to factorial design. On the base of the results the optimum conditions are to perform the PHB modification reaction with MA reaction at 110°C for 1 h with 5% v/v triethylamine.     

Miscibility in blends of poly(3-hydroxybutyrate) and poly(vinylidene chloride-co-acrylonitrile)

Miscibility behavior of poly(3-hydroxybutyrate) [PHB]/poly(vinylidene chloride-co-acrylonitrile) [P(VDC-AN)] blends have been investigated by differential scanning calorimetry and optical microscopy. Each blend showed a single T_g, and a large melting point depression of PHB. All the blends containing more than 40% PHB showed linear spherulitic growth behavior and the growth rate decreased with P(VDC-AN) content. The interaction parameter χ₁₂, obtained from melting point depression analysis, gave the value of −0.267 for the PHB/P(VDC-AN) blends. All results presented in this article lead to the conclusion that PHB/P(VDC-AN) blends are completely miscible in all proportions from a thermodynamic viewpoint. The miscibility in these blends is ascribed to the specific molecular interaction involving the carbonyl groups of PHB. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2645–2652, 1997     

Syntheses of amphiphilic biodegradable copolymers of poly(ethyl ethylene phosphate) and poly(3-hydroxybutyrate) for drug delivery

Biodegradable and amphiphilic triblock copolymers poly(ethyl ethylene phosphate)-poly(3-hydroxy-butyrate)-poly(ethyl ethylene phosphate) (PEEP-b-PHB-b-PEEP) have been successfully synthesized through ring-opening polymerization. The structures are confirmed by gel permeation chromatography and NMR analyses. Crystallization investigated by X-ray diffraction reveals that the block copolymer with higher content of poly(ethyl ethylene phosphate) (PEEP) is more amorphous, showing decreased crystallizability. The obtained copolymers self-assemble into biodegradable nanoparticles with a core-shell micellar structure in aqueous solution, verified by the probe-based fluorescence measurements and transmission electronic microscopy (TEM) observation. The hydrophobic poly(3-hydroxybutyrate) (PHB) block serves as the core of the micelles and the micelles are stabilized by the hydrophilic PEEP block. The size and size distribution are related to the compositions of the copolymers. Paclitaxel (PTX) has been encapsulated into the micelles as a model drug and a sustained drug release from the micelles is observed. MTT assay also demonstrates that the block copolymers are biocompatible, rendering these copolymers attractive for drug delivery. Supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China (Grant No.20060358036)     

Nonisothermal crystallization and melting behavior of poly(3-hydroxybutyrate) and maleated poly(3-hydroxybutyrate)

Nonisothermal crystallization and melting behavior of poly(3-hydroxybutyrate) (PHB) and maleated PHB were investigated by differential scanning calorimetry using various cooling rates. The results show that the crystallization behavior of maleated PHB from the melt greatly depends on cooling rates and its degree of grafting. With the increase in cooling rate, the crystallization process for PHB and maleated PHB begins at lower temperature. For maleated PHB, the introduction of maleic anhydride group hinders its crystallization, causing crystallization and nucleation rates to decrease, and crystallite size distribution becomes wider. The Avrami analysis, modified by Jeziorny, was used to describe the nonisothermal crystallization of PHB and maleated PHB. Double melting peaks for maleated PHB were observed, which was caused by recrystallization during the heating process.     

Nonisothermal crystallization kinetics of poly(β-hydroxybutyrate)

Kinetics of nonisothermal crystallization of poly(β-hydroxybutyrate) from melt and glassy states were performed by differential scanning calorimetry under various heating and cooling rates. Several different analysis methods were used to describe the process of nonisothermal crystallization. The results showed that both Avrami treatment and a new method developed by combining the Avrami equation and Ozawa equation could describe this system very well. However, Ozawa analysis failed. By using an evaluation method, proposed by Kissinger, activation energies have been evaluated to be 92.6 kJ/mol and 64.6 kJ/mol for crystallization from the glassy and melt state, respectively. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1305–1312, 1998     

Determination of multiple thermal degradation mechanisms of poly(3-hydroxybutyrate)

The thermal degradation of poly(3-hydroxybutyrate) (PHB) was investigated by kinetic analyses in detail to clarify its complex degradation behavior, resulting in a finding of mixed mechanisms comprising at least a thermal random degradation with subsequent auto-accelerated transesterification, and a kinetically favored chain reaction from crotonate chain ends. The thermal degradation behavior of PHB varied with changes in time and/or temperature. From the kinetic analysis of changes in molecular weight, it was found that a non-auto-catalytic random degradation proceeding in the initial period was followed by an auto-accelerated reaction in the middle period. From the kinetic analysis of weight loss behavior, it is proposed that there are some kinetically favored scissions occurring at the chain ends, where the degradation proceeded by a 0th-order weight loss process in the middle stage. The observed 0th-order weight loss process was assumed to be an unzipping reaction occurring at ester groups neighboring the crotonate end groups.     

Dielectric relaxation study of atactic poly(epichlorohydrin)/poly(3-hydroxybutyrate) blends

Binary blends of atactic poly(epichlorohydrin) (aPECH) and poly(3-hydroxybutyrate) (PHB) were investigated as a function of blend composition and crystallization conditions by dielectric relaxation spectroscopy. The quenched samples were found to be miscible in the whole composition range by detecting only one glass transition relaxation, for each composition, which could be closely described by the Gorden-Taylor equation. The cold-crystallized blends displayed two glass transition relaxations at all blend ratios indicating the coexisting of two amorphous populations: a pure aPECH phase dispersed mainly in the interfibrillar zones and a mixed amorphous phase held between crystal lamellae. The interlamellar trapping of aPECH was small and decreases with increasing the overall PHB content in the blend. At high crystallization temperatures the aPECH molecules was found to reside mainly in the interfibrillar regions due to its high mobility relative to the crystal growth rate of PHB. Our results suggest that because the intersegmental interaction in aPECH/PHB blends is weak, the mobility of the amorphous component at a given crystallization temperature decides diluent segregation.     

Isothermal crystallisation kinetics of poly(3-hydroxybutyrate) using step-scan DSC

The crystallisation kinetics, melting behaviour and morphology, of bacterial poly(3-hydoxybutyrate) (PHB) have been investigated by using differential scanning calorimetry (DSC), step-scan DSC (SDSC), wide angle X-ray diffraction (WAXRD) and hot stage polarised optical microscopy (HSPOM). DSC imparted isothermal crystallisation thermal history. The subsequent melting behaviour revealed that all PHB materials experienced secondary crystallisation during heating and the extent of secondary crystallisation varied depending on the crystallisation temperature. PHB samples were found to exhibit double melting behaviour due to melting of SDSC scan-induced secondary crystals, while considerable secondary crystallisation or annealing took place under the modulated heating conditions. The overall melting behaviour was rationalised in terms of recrystallisation and/or annealing of crystals. Interestingly, the PHB materials analysed by SDSC showed a broad exotherm before the melting peak in the non-reversing curve and a multiple melting peak reversing curve, verifying that the melting-recrystallisation and remelting process was operative. HSOM studies supported the conclusions from DSC that the radial growth rate of the PHB spherulites was significantly varied upon the crystallisation conditions. One form of crystals was shown by WAXRD from isothermally crystallised PHB.     

Thermal Degradation and Kinetics of Poly(3-hydroxybutyrate)/Organoclay Nanocomposites

Poly(3-hydroxybutyrate)/Cloisite30B (PHB/30B) nanocomposites were prepared by solution-intercalation method. The influence of 30B content on the thermal stability of PHB was investigated. With the addition of 3 wt. % of 30B the highest thermal stability of PHB was achieved. The kinetic analysis of the non-isothermal degradation was performed using the isoconversional Friedman method and invariant kinetic parameters method.     

Effect of poly(vinyl acetate) (PVAc) on thermal behavior and mechanical properties of poly(3-hydroxybutyrate)/poly(propylene carbonate) (PHB/PPC) blends

To assess the compatibility of blends of synthetic poly(propylene carbonate) (PPC), with a natural bacterial poly(3-hydroxybutyrate) (PHB), a simple casting procedure of blend was used. poly(3-hydroxybutyrate)/poly(propylene carbonate) blends are found to be incompatible according to DSC and DMA analysis. In order to improve the compatibility and mechanical properties of PHB/PPC blends, poly(vinyl acetate) (PVAc) was added as a compatibilizer. The effects of PVAc on the thermal behavior, morphology, and mechanical properties of 70PHB/30PPC blend were investigated. The results show that the melting point and the crystallization temperature of PHB in blends decrease with the increase of PVAc content in blends, the loss factor changes from two separate peaks of 70PHB/30PPC blend to one peak of 70PHB/30PPC/12PVAc blend. It is also found that adding PVAc into 70PHB/30PPC blend can decrease the size of dispersed phase from morphology analysis. The result of tensile properties shows that PVAc can increase the tensile strength and Young’s modulus of 70PHB/30PPC blend, and both the elongation at break and the tensile toughness increase significantly with PVAc added into 70PHB/30PPC.     

Preparation and characterization of biodegradable nanoparticles based on amphiphilic poly(3-hydroxybutyrate)-poly(ethylene glycol)-poly(3-hydroxybutyrate) triblock copolymer

Amphiphilic triblock copolymers of poly(3-hydroxybutyrate)-poly(ethylene glycol)-poly(3-hydroxybutyrate) (PHB-PEG-PHB) were directly synthesized by the ring-opening copolymerization of β-butyrolactone monomer using PEG as macroinitiator. Their structure, thermal properties and crystallization were investigated by ¹H NMR, differential scanning calorimetry (DSC) and X-ray diffraction. It was found that both PHB and PEG blocks were miscible. With the increase in the PHB block length, the triblock copolymers became amorphous because amorphous PHB block remarkably depressed the crystallization of the PEG block. Biodegradable nanoparticles with core-shell structure were prepared in aqueous solution from the amphiphilic triblock copolymers, and characterized by ¹H NMR, SEM and fluorescence. The hydrophobic PHB segments formed the central solid-like core, and stabilized by the hydrophilic PEG block. The nanoparticle size was close related to the initial concentrations of the nanoparticle dispersions and the compositions of the triblock copolymers. Moreover, the PHB-PEG-PHB nanoparticles also showed good drug loading properties, which suggested that they were very suitable as delivery vehicles for hydrophobic drugs.     

Biodegradable polymeric films based on microbial poly(3-hydroxybutyrate). Effect of gamma-radiation on mechanical properties and biodegradability

Two samples of microbial poly(3-hydroxybutyrate) (PHB) having different molecular weight were used for the preparation of films to be exposed to gamma radiation. The effect of radiation on those samples with high molecular weight increased the fragility of the film. Biodegradability increased with time and reached about 95% after 18 days. Weight-loss of both samples (irradiated and non-irradiated) after 23 days were 100%, for those films with molecular weight of 265 kD.     

Rhythmic growth of ring‐banded spherulites in blends of liquid crystalline methoxy‐poly(aryl ether ketone) and poly(aryl ether ether ketone)

Rhythmic growth of ring‐banded spherulites in blends of liquid crystalline methoxy‐poly(aryl ether ketone) (M‐PAEK) and poly(aryl ether ether ketone) (PEEK) has been investigated by means of differential scanning calorimetry (DSC), polarized light microscopy (PLM), and scanning electron microscopy (SEM) techniques. The measurements reveal that the formation of the rhythmically grown ring‐banded spherulites in the M‐PAEK/PEEK blends is strongly dependent on the blend composition. In the M‐PAEK‐rich blends, upon cooling, an unusual ring‐banded spherulite is formed, which is ascribed to structural discontinuity caused by a rhythmic radial growth. For the 50:50 M‐PAEK/PEEK blend, ring‐banded spherulites and individual PEEK spherulites coexist in the system. In the blends with PEEK as the predominant component, M‐PAEK is rejected into the boundary of PEEK spherulites. The cooling rate and crystallization temperature have great effect on the phase behavior, especially the ring‐banded spherulite formation in the blends. In addition, the effects of M‐PAEK phase transition rate and phase separation rate on banded spherulite formation is discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3011–3024, 2007     

Crystallization behavior and biodegradation of poly(3-hydroxybutyrate) and poly(ethylene glycol) multiblock copolymers

Block copolymerization by using isocyanates is an effective method for incorporating PHB and PEG because it can prepare copolymers with good properties, such as toughness, strength, and so on. In this study, we adopted soil suspension system to estimate the biodegradability of a series of PHB/PEG multiblock copolymers with different compositions and block lengths. In the degradation process, the changes in weight loss, molecular weight, and tensile strength were periodically measured to determine the biodegradability, and the surface morphology was also observed by SEM. In contrast to pure PHB, the weight loss of the copolymer was relatively lower. On the other hand, the tensile strength and molecular weight experienced apparent decrease, and for BHG1000-3-1, they reached 46.7% and 77.7% of the initial value, respectively. SEM observation showed that the surface was covered with numerous erosion pits. All these indicate that the degradation indeed took place and long-chain molecules have been hydrolyzed into shorter ones. The crystallization behavior was also investigated by DSC and WAXD. The results showed that both the segments, PEG and PHB, can form crystalline phases at lower PHB contents ranging from 29% to 44%, and when PHB component was more than 60%, only PHB phase can crystallize.     

Real-time enzymatic degradation study of poly[(R)-3-hydroxybutyric acid] copolymer thin film by atomic force microscopy in buffer solution

In situ observation of lamellar crystals during the enzymatic degradation by poly(hydroxybutyrate) (PHB) depolymerase is carried out on the thin films of poly[((R)-3-hydroxybutyric acid)-co-(16 mol-%-(R)-3-hydroxypentanoic acid)] using atomic force microscopy in buffer solution. Erosion of lamellar crystals and formation of splintered morphology along the crystal growth direction are directly observed during the course of the enzymatic degradation process. The changes in lamellar morphologies caused by enzymatic degradation are discussed in terms of lamellar crystal growth process.

AFM images of a P[(R)-3HB-co-(R)-3HV] thin film before and during enzymatic degradation.     

Analysis of the complex thermal behavior of poly(L‐lactic acid) film. II. Samples crystallized from the melt

The complex thermal behavior of poly(l ‐lactic acid) films crystallized from the melt, either isothermally or nonisothermally, was studied by differential scanning calorimetry (DSC), wide angle X‐ray diffraction, and small angle X‐ray scattering. The variation of the thermal behavior with crystallization temperature, time, and cooling rate was documented and analyzed. After nonisothermal crystallization at low cooling rates that develop high crystallinity, an obvious double melting peak appears at modest heating rates (e.g., 10 °C/min). At higher heating rates, these samples exhibit only single melting. However, an unusual form of double melting occurs under the majority of the conditions studied under either isothermal or nonisothermal conditions. In this case, double melting is marked by the appearance of a recrystallization exotherm just prior to the final melting that obscures the observation of the melting of the crystals formed during the initial crystallization process. The occurrence of double melting in melt‐crystallized samples was concluded to be the result of a melt‐recrystallization process occurring during the subsequent DSC heating scan; it is a function of crystalline perfection, not the initial crystallinity, nor whether or not the crystallization reached completion at the crystallization temperature. Many other very interesting observations are also discussed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3378–3391, 2006