On Localization of Clay Nanoparticles in Polypropylene/poly(Lactic Acid) Blend Nanocomposites: Correlation with Mechanical Properties

Two polypropylene (PP)/polylactide (PLA)/clay ternary nanocomposite systems, i.e. PP-rich and PLA-rich ones, each containing various amounts of one of two types of clay, were prepared by one step melt compounding in a twin screw extruder. The microstructures of the developed systems were correlated with tensile and impact properties. A theoretical calculation using wetting coefficients was used for predicting the clay nanoparticles localization in the blends. The nanoparticles were almost completely located within the PLA phase in both the PP-rich and PLA-rich systems, in good agreement with the predictions. Addition of a compatibilizer led to localization of the nanoparticles at the interfaces of the blends. From the wide angle X-ray scattering (WAXS) spectra it was concluded that the incorporation of clay led to intercalated structures in the both systems. The increase in impact toughness of the compatibilized blend nanocomposites, with respect to the uncompatibilized ones, was attributed to the weakened interfacial debonding in the presence of the interfacial-localized nanoparticles.     

Preparation and Properties of Polylactic Acid (PLA)/Silica Nanocomposites

Surface-modified silica was incorporated into bio-based polylactic acid (PLA) to improve its performance. The modification by aminosilane on the silica was confirmed through FTIR (Fourier transform infrared) spectra. Following the aminosilane modification, polyethylene glycol methyl ether (PEGME) was grafted, via the aminosilane, on the silica to form the desired surface-modified silica (PEGME-silica). The grafting percentage of polyethylene glycol methyl ether was about 6.9 wt%. Unmodified silica, having underwent a similar treatment to maintain the same thermal history but without adding silane and PEGME, was also prepared. The PEGME-silica system had slightly higher tensile strength than the unmodified silica system, with a rheological study showing an enhanced polymer matrix-dispersed silica interaction and better dispersion in morphology observations being proposed as the cause. The dynamic storage modulus in the terminal zone was reduced for large amounts of highly dispersed surface-modified silica in comparison with unmodified silica. Tan δ decreased significantly with increasing unmodified silica contents in the low frequency region, resulting in solid-like behaviors. On the other hand, there was only a limited decrement for modified silica-filled samples in the corresponding ranges, especially for low dosages of the modified silica. The shear thinning phenomenon appeared to be more pronounced for unmodified silica at high silica content, but not for modified silica. To the best of our knowledge, this is the first report of the effect of polyethylene glycol methyl ether (PEGME)-modified nanosilica on the properties of PLA/silica nanocomposites prepared under a melt mixing process to illustrate the significance of surface modification via Cole–Cole plots.     

Mechanical,Biodegradation and Morphological Properties of Sisal Fiber Reinforced Poly(Lactic Acid) Biocomposites

Sisal fiber-reinforced poly(lactic acid) (SF/PLA) biocomposites were prepared by melt mixing and subsequent compression molding. The effect of fiber content and sodium hydroxide (NaOH) concentration, used for the fiber mercerization, on the properties of the biocomposites was investigated. It was found that the SFs had a large potential for improving the mechanical properties of the biocomposites. The tensile strength and impact strength increased linearly up to a fiber content of 20%, and then decreased due to the fiber agglomeration. The water absorption was enhanced with increasing the SF content owing to the SFs containing an abundance of hydroxyl groups. The biodegradability of the SF/PLA biocomposites increased similarly. Furthermore, the mercerization led to an increase of the mechanical properties of the biocomposites, which normally depended on the fiber-matrix adhesion. The mercerization had competing effects on the water absorption and biodegradability, including not only the positive function of the improved hydrophilicity of the mercerized-SF but also the negative role of the increase of fiber-matrix interfacial adhesion. Overall, the optimum SF load for mechanical properties was 20?wt% due to a good balance between the reinforcement and distribution of the SFs, whereas the 6% NaOH concentration was optimal owing to the resulting fibers yielding the highest mechanical properties and acceptable water resistance and biodegradability.     

The Effect of Talc on the Mechanical,Crystallization and Foaming Properties of Poly(Lactic Acid)

Poly(lactic acid) (PLA)/talc composites containing different contents of talc were prepared by melt blending. Multiple properties of the prepared composites were investigated including mechanical, rheological and crystallization as well as foaming properties. Tensile test results indicated that the mechanical properties of the composite with 3% wt. talc showed significant reinforcement and toughening effect. When the talc content reached 10%, Young's modulus of the composite was increased by 35% compared with pure PLA. The morphological results showed that the talc layers were partially delaminated and uniformly dispersed in the PLA matrix at low loading. Differential scanning calorimetry (DSC) and polarized optical microscopy (POM) results indicated that 3% wt. talc significantly increased the crystallinity of the PLA matrix. The thermogravimetric analysis (TGA) results demonstrated that the thermal stability of PLA/talc composites was enhanced as well. Moreover, talc at low loading could act as a plasticizer in the polymer flow, which was investigated by rheological tests. The batch foaming experiments revealed that 3% wt. talc loading had the most notable heterogeneous nucleation effect, with the cell size decreasing from 15.4 μm for neat PLA to 8.5 μm and the cell density increasing by 298%.     

Characterization of Chitosan-Gelatin Blend Scaffolds

Vacuum freeze-drying was used to prepare chitosan-gelatin (CG) scaffolds from hydrogels, with glutaraldehyde (GA) used as a crosslinker. The effects of the changes in volume ratios of the 2?wt% CG and GA solutions on scaffold performance were studied. The ratio of chitosan to gelatin solution volumes, vr(C/G), was adjusted to 1/2 or 1/1, with the 0.25?wt% GA volume at 3, 6, or 8% of the CG/GA volume. Six groups of CG scaffolds were fabricated and the scaffolds performance compared. After the cells were incubated for 4?days, hematoxylin eosin (HE) staining was used to observe the spreading of human skin keratinocyte (HaCaT) cells on these scaffolds, with the MTT method also used to detect the cells proliferation. The inhibition zone method was used on cells cultures to determine the antibacterial properties of the scaffolds against S. aureus and E. coli. Scaffolds were also examined for degradation in lysozyme and their compression properties were tested after degradation. The results showed that the HaCaT cells grew well on these scaffolds and proliferated significantly, indicating that these scaffolds possessed good cytocompatibility. With increased chitosan volume, the antibacterial properties of the scaffolds against S. aureus increased, however, there was no significant change in the antibacterial properties toward E. coli. Increased volumes of chitosan and GA decreased the scaffolds degradation rates and improved the elastic compressive moduli of the scaffolds after degradation. The scaffolds in the vr(C/G) = 1/1, 8% GA group have potential application prospects in the field of skin regeneration.     

Morphological,Thermal and Mechanical Properties of Compatibilized Nylon 6/ABS Blends

Super‐tough nylon 6/ABS blends were prepared by using styrene/acrylonitrile/maleic anhydride co‐polymer (SAM) as a compatibilizer. The variations in morphology, mechanical behavior, and crystallinity associated with the reaction of the SAM with the nylon were characterized. The results showed that the addition of SAM to nylon 6/ABS blends enhanced the interfacial adhesion between nylon 6 and ABS, and this led to the decrease of ABS domain size and the improvement of mechanical properties of their blends. Moreover, it could be found that the crystallinity and phase morphology changed with the variation of SAM.     

Structure and Mechanical Properties of 50/50 NR/SBR Blend/Pristine Clay Nanocomposites

A blend/clay nanocomposites of 50/50 (wt%) NR/SBR was prepared via mixing the latex of a 50/50 NR/SBR blend with an aqueous clay dispersion and co‐coagulating the mixture. The structure of the nanocomposite was characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD). Nanocomposites containing less than 10 phr clay showed a fully exfoliated structure. After increasing the clay content to 10 phr, both nonexfoliated (stacked layers) and exfoliated structures were observed in the nanocomposites. The results of mechanical tests showed that the nanocomposites presented better mechanical properties than clay‐free NR/SBR blend vulcanizate. Furthermore, tensile strength, tensile strain at break, and hardness (shore A) increased with increasing clay content, up to 6 phr, and then remained almost constant.     

Effects of Blend Ratio on Rheology,Morphology, Mechanical and Oil-Resistant Properties in Chlorinated Polyethylene Rubber and Copolyamide Blends

The elastomeric chlorinated polyethylene (CPE) blended with a low melting point copolyamide (PA6/PA66/PA1010, PA) was prepared by a melt mixing technique. The mixing characteristics of the blends were analyzed from the rheographs. The influence of copolyamide (PA) content on the morphology, mechanical properties, crystallization and oil-resistance, and the addition of compatibilizers on the mechanical properties were also systematically investigated. Morphological examinations clearly revealed a two-phase system in which CPE/PA blends exhibit a cocontinuous morphology for 50/50 composition, and the continuous phase of PA turns into a disperse phase for 70/30, 80/20, and 90/10. There is a distinct interface between the two phases. The mechanical properties, crystallization, and oil-resistance have a strong dependence on the amount of PA. The blends with higher proportions of PA have superior mechanical properties; they are explained on the basis of the morphology of the blend and the cystallinity of PA. In addition, compatibilizers, including chlorinated polyethylene-graft-copolyamide (CPE-G-PA), chlorinated polyethylene-graft-maleic anhydride (CPE-G-MAH), ethylene-n-butyl acrylate-monoxide (EnBACO), and ethylene-n-butyl acrylate-monoxide-graft-maleic anhydride (EnBACO-g-MAH) were added into the blends. Tensile strength and elongation at break go through a maximum value at a compatibilizer resin content (on the basis of the total mass of the blend) of 20 wt% while the PA content is 30 wt%.     

Effects of Viscosity Ratio on Morphological,Rheological and Mechanical Properties of PP/PBT Melt Spun Alloy Fibers

Phase morphology formation plays an important role in the mechanical properties of polymer alloy fibers. The development of the blend morphology depends not only on the intrinsic properties of the component polymers but also on extrinsic factors such as viscosity ratio, λ, in the melt spinning process. The effects of blend component viscosity ratio on the morphological, rheological, and mechanical properties of polypropylene/poly(butylene terephthalate) (PP/PBT) melt spun alloy fibers were investigated. Accordingly, two kinds of PP as matrix phase and two kinds of PBT as dispersed phase, with various melt viscosity, were physically mixed and then blended during the extrusion step of melt spinning. SEM micrographs and rheological and mechanical properties evaluations showed that the morphology of PP/PBT alloy fibers strongly depend on the viscosity ratio, λ. Finer diameter PBT fibrils were observed for Viscosity ratios less than 1 (λ < 1) compared to samples with λ > 1. The best mechanical properties in alloy fiber samples were obtained for the viscosity ratio closest to unity (sample with λ = 0.9). The lowest differences among measured complex viscosities at various shear rates (0.1, 10, and 100 s^?1) were also observed in samples with λ = 0.9. The results showed that the mechanical properties of alloy fiber samples are affected not only by morphological properties observed at different viscosity ratios but also by the properties of the individual polymer components.     

Effect of Silica and Silicone Oil on the Mechanical and Thermal Properties of Silicone Rubber

The effect of three types of silicas with varied loading and the loading of hydroxyl terminated silicone oil on the mechanical and thermal properties of silicone rubbers (SRs) were investigated. Mechanical properties were affected by the silica loading because of the interaction between fillers and polymer and the filler dispersion. Fumed silica filled SRs showed higher tanδ, tensile strength, and elongation at break compared to those containing two types of precipitated silicas. With increasing silicone oil loading, the tensile strength, tear strength, hardness, and tanδ of SRs first increased and then decreased.     

Study on the Morphological and Mechanical Properties of Nylon 6/ABS/Nano-SiO2 Composites

The mechanical properties and morphology of the composites of nylon 6, acrylonitrile-butadiene-styrene (ABS) rubber, and nano-SiO₂ particles were examined as a function of the nano-SiO₂ content. A mixture with separation and encapsulation microstructures existed in the nylon 6/ABS/nano-SiO₂ at lower nano-SiO₂ content, and ABS and nano-SiO₂ improved the toughness synergistically, while obvious agglomeration appeared at higher nano-SiO₂ content and the impact strength decreased. Moreover, the addition of nano-SiO₂ particles also affected the dispersion of the rubber phase, resulting in the appearance of smaller rubber particles. The deformation and toughening mechanisms of the composites were also investigated; they resulted from rubber voiding, crack forking, and plastic deformation of the matrix.     

Foaming and Damping Properties of Ethylene Vinyl-Acetate Copolymer/Polylactic Acid Blends

With ethylene vinyl-acetate copolymer (EVM) and polylactic acid (PLA) blends as the matrix, dicumyl peroxide (DCP) as the curing agent and azodicarbonamide (AC) as the foaming agent, EVM/PLA foamed blends were prepared by compression molding. The effects of different amounts of AC, DCP, and silica, as well as varying foaming time, on the cell structure and damping properties of the EVM/PLA-foamed blends were examined by scanning election microscopy (SEM) and dynamic mechanical analysis (DMA). The results showed that the cell size and damping properties varied little with increasing AC content in the compounds; however, the cell size declined slightly as DCP increased and the damping properties rose slightly, exhibiting an optimum set of properties at 5 phr of DCP. The cell size declined dramatically and damping increased significantly as the foaming time was increased. Moreover, both suddenly increased after 5 min foaming. It was found that the damping properties of the foamed materials increased with decreasing cell size and increasing number of cells. The cell size also decreased and damping properties increased as the silica content was increased. The silica interacted more strongly with EVM than with PLA.     

Improvement of the Mechanical Properties of Poly(Glycolic Acid) Fibers Through Control of Molecular Entanglements in the Melt Spinning Process

Abstract

To improve the mechanical properties of poly(glycolic acid) (PGA) fibers prepared by the direct spin-drawing process, the concept of “melt structure control” was introduced. A heating chamber was installed in the vicinity of the spinning head and a low take-up velocity in the melt spinning process was adopted to reduce the Deborah number in the spin-line. As a result, improvement of the toughness of as-spun fibers prepared by the melt-spinning process was accomplished, and the drawn fibers of high-strength and high-toughness were obtained by applying an additional in-line drawing process. Entanglement density reduction in the melt spinning process was found to be suppressed by installing a heating chamber as well as by lowering the take-up velocity. Through the matching of the true stress versus true strain curves of in-line drawn fibers by shifting the curves along the true-strain axis, the network draw ratio of the drawn fibers was estimated and the master curves for individual spinning conditions were prepared. The master curves were found to show steeper increases from lower true-strains for the lower Deborah number conditions, whereas the increases in birefringence and strength of the drawn fibers proceeded from the lower network draw ratios.     

Electrospinning and Mechanical Properties of Polystyrene and Styrene-Isoprene-Styrene Block Copolymer Blend Nanofibres

Electrospinning of polystyrene (PS) and styrene–isoprene–styrene block copolymer (SIS) blends with different composition weight ratios was carried out with a mixed solvent, tetrahydrofuran (THF) and N,N-dimethylformamide (DMF) (80/20, v/v). Electrospun PS/SIS blend fibers were characterized using scanning electron microscopy. The results indicated that the presence of DMF resulted in a beneficial effect on fiber formation and greater electrospinnability of as-spun fibers. Furthermore, the morphological structure and diameters of as-spun fibers from PS and SIS blends were affected by the composition weight ratio and the solution properties. The fibers from 10 wt% solution exhibited the best mechanical properties compared to the fibers from other concentrations for the same composition, and increasing the SIS content one observes a vanishing of PS-related properties, while SIS-related properties emerges.     

Structure and Properties of Polypropylene/Polyolefin Elastomer/Organic Montmorillonite Nanocomposites

The crystallinity, mechanical properties, and thermal stability of polypropylene (PP)/organic montmorillonite (OMMT) and PP/polyolefin elastomer (POE)/OMMT composites, with polypropylene-g-maleic anhydride/styrene (PPMS) as a compatibilizer for both, were compared. The results showed that the strong interaction between the clay platelets and compatibilizer, which were generated by the maleic anhydride (MAH), improved the compatibility of the polymer matrices with the OMMT. A unique lamellar, flocculated structure of OMMT was formed after introduction of the POE. The highly dispersed clay layers could act as nucleating agents, resulting in smaller spherulites and higher crystallization temperatures. Compared with pure PP, the PP/OMMT nanocomposite showed enhanced mechanical properties and thermal stability; however, the PP/POE/OMMT had the best impact toughness.     

The Effect of Poly(Ethylene Succinate) on Mechanical Properties of PLLA/PES Blend Prepared by Melt-Blending

Fully biodegradable poly(L-lactide) and poly(ethylene succinate) (PLLA/PES) blends were prepared via melt-blending using PLLA and PES as reactants in a stainless steel chamber. The prepared PLLA/PES blend, as well as neat PLLA and PES, was characterized by Fourier transform infrared spectra (FTIR) and X-ray diffraction (XRD) to confirm the structure and the crystallization of PLLA in the blend. The mechanical properties of PLLA/PES blends were determined by bending and tensile tests and the effects of PES content on the mechanical properties of PLLA/PES blends were investigated. It was found that blending some amount of PES could significantly improve the elongation at break while still keeping considerably high strength and modulus. With increasing PES content, both strength and modulus gradually decreased; however the elongation at break significantly increased. SEM was used to examine the morphology of fracture surfaces of PLLA/PES blends.     

Effect of Silanes on Mechanical and Thermal Properties of Silicone Rubber/EPDM Blends

The effect of four types of silane coupling agents on the mechanical and thermal properties of silicone rubber and ethylene–propylene–diene monomer (M-class) rubber (EPDM) blends is studied, namely, isobutyltriethoxysilane (BUS), acryloxypropyltriethoxysilane (ACS), aminopropyltriethoxysilane (AMS), and vinyltriethoxysilane (VIS). ACS and VIS increase the crosslink density of the blends, which results in higher tensile strength, modulus, and thermal stability, but lower elongation at break compared with the other silanes. However, the blend containing BUS shows highest tanδ in the temperature range of 45°C to 200°C. Thermogravimetric analysis shows two steps of degradation for all the samples, but little difference with the varied silanes.     

Thermal,Mechanical, and Rheological Characterization of Polylactic Acid/Halloysite Nanotube Nanocomposites

Halloysite nanotube (HNT) clay and biodegradable polylactic acid (PLA) nanocomposites were fabricated by a melt-blending method with five different clay levels (1, 3, 5, 7, and 9 wt%). The effect of HNT loading on the thermal and mechanical properties of the PLA/HNT nanocomposites was examined by thermogravimetric analysis and universal tensile testing, respectively. Morphological characteristics were investigated by transmission electron microscopy. The composites' melt rheological characteristic analyses were conducted using a rotational rheometer in both steady-shear and oscillatory dynamic testing modes. The data were found to be well-analyzed using the Carreau model, Cox–Merz rule, modified Cole–Cole plot, and van Gurp–Palmen plot.     

Pithecellobium Clypearia Benth Fiber/Recycled Acrylonitrile-Butadiene-Styrene (ABS) Composites Prepared in a Vane Extruder: Analysis of Mechanical Properties and Morphology

The effect of compatibilizer types and concentrations on the mechanical properties and morphology of Pithecellobium Clypearia Benth Fiber (PCBF)/recycled ABS composites prepared by a vane extruder were characterized. In addition, the percentage of compatibilizer was fixed at 8%, and the effect of lubricant concentrations on the mechanical properties and torque behaviors of the composites was also studied. Maleic anhydride grafted ABS (ABS-g-MAH) and maleic anhydride grafted PS (PS-g-MAH) were used as compatibilizers; the lubricant used was Struktol TPW 604 (blend of aliphatic carboxylic acid salts and mono diamides). The composite with 8% ABS-g-MAH showed superior mechanical properties compared to the composite without compatibilizer and the 8% PS-g-MAH compatibilized composites. Compared with PS-g-MAH, ABS-g-MAH was more effective for the composites to improve the interfacial interaction and mechanical properties. The comprehensive mechanical properties of PCBF/recycled ABS composite filled with 4% lubricant were better than the composites without lubricant and the composites with any other content of TPW 604. Moreover, the torque of the composites in an internal mixer decreased with an increasing lubricant content.     

Mechanical Properties and Morphology of LDPE/PP Blends

Two types of polypropylene (PP) with different molecular structure, namely, homogeneous PP (PPH) and PP block‐copolymer (PPC), were blended with a long chain, branched, low density polyethylene (LDPE) in a twin screw extruder and then injection moulded into test specimens; the mechanical properties and morphology of the blends are reported. The tensile strength, elastic modulus, flexural strength, and flexural modulus of the blends increased monotonically with increasing PP content, although exhibiting a slightly negative deviation from the rules of mixtures due to the relatively poor compatibility of the components, which caused the blends to separate into individual phases. Comparatively, these mechanical properties of the LDPE/PPH blend were much higher than that of the LDPE/PPC blend, which was attributable mainly to the fact that the mechanical properties of neat PPH are stronger than that of neat PPC. With respect to the impact strength of the blends, a maximum value appeared in LDPE/PPH blends when PPH content was about 20% and also in LDPE/PPC blends when PPC content was about 40%.