Structure and Properties of Polypropylene/Polyolefin Elastomer/Organic Montmorillonite Nanocomposites

The crystallinity, mechanical properties, and thermal stability of polypropylene (PP)/organic montmorillonite (OMMT) and PP/polyolefin elastomer (POE)/OMMT composites, with polypropylene-g-maleic anhydride/styrene (PPMS) as a compatibilizer for both, were compared. The results showed that the strong interaction between the clay platelets and compatibilizer, which were generated by the maleic anhydride (MAH), improved the compatibility of the polymer matrices with the OMMT. A unique lamellar, flocculated structure of OMMT was formed after introduction of the POE. The highly dispersed clay layers could act as nucleating agents, resulting in smaller spherulites and higher crystallization temperatures. Compared with pure PP, the PP/OMMT nanocomposite showed enhanced mechanical properties and thermal stability; however, the PP/POE/OMMT had the best impact toughness.     

Nonisothermal Crystallization Behaviors of Flame-Retardant Copolyester/Montmorillonite Nanocomposites

In order to obtain poly(ethylene terephthalate) (PET) engineering plastics with good flame retardancy, heat resistance, and mechanical properties, a novel phosphorus-containing copolyester (PET-co-DDP)/organo-montmorillonite (OMMT 1%) nanocomposite (PET-co-DDP/OMMT) was prepared by in situ intercalating polymerization. Nonisothermal crystallization kinetics and nanoscale morphology of this composite have been investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and differential scanning calorimetry (DSC). Based on the results of the nonisothermal crystallization kinetics, the flame-retardant copolyester PET-co-DDP has a lower crystallization rate than pure PET, while PET-co-DDP/OMMT nanocomposite has a higher crystallization rate than pure PET. Based on the Augis and Bennett method, the activation energies for nonisothermal crystallization of pure PET, PET-co-DDP, and PET-co-DDP/OMMT nanocomposite were evaluated as 101, 138, and 76 kJ mol^?1, respectively. All the evidence shows that PET-co-DDP strongly influences the crystallization behavior because of its irregular chain structure, while the addition of nanoscale OMMT to this copolymer can significantly enhance the crystallization rate owing to its remarkable nucleating effect. An understanding of the above crystalline behaviors will be beneficial in preparing PET engineering plastics with good overall comprehensive performance.     

Organic Nano-Montmorillonite for Simultaneously Improving the Flame Retardancy,Thermal Stability,and Mechanical Properties of Intumescent Flame-Retardant Silicone Rubber Composites

The flammability of room temperature vulcanized silicone rubber (RTVSR) composites filled with melamine phosphate (MP) as intumescent flame-retardant additives was characterized by limiting oxygen index (LOI), UL-94 test, and cone calorimeter. In addition, the thermal degradation of the composites was studied using thermogravimetric analysis (TGA). Furthermore, in order to relate to actual application requirements, the comprehensive performance of the RTVSR/MP composites was optimized by adding organic nano-montmorillonite (OMMT) as a partial substitute for the MP. The as-prepared intumescent flame-retardant RTVSR/MP/OMMT nanocomposites were characterized by LOI, UL-94 test, TGA, cone calorimetry, scanning electron microscopy (SEM), and mechanical tests. The residue morphology formed after the burning of the nanocomposites was analyzed by its SEM and digital photographs. The results showed that the flame-retardant nanocomposites filled with 10 phr OMMT and 35 phr MP displayed the best comprehensive performance in terms of the flame retardancy, mechanical properties, and heat stability at low cost. It is expected that the intumescent flame-retardant silicone rubber composites with simultaneously improved flame retardancy, thermal stability, and mechanical properties will meet more requirements of the increasingly complex applications.     

Preparation and Properties of Organically Modified Montmorillonite/Nitrile Rubber Nanocomposites

A series of organically modified montmorillonite (OMMT)/nitrile rubber (NBR) nanocomposites were prepared by a simple mechanical-mixing method. The structures of OMMT and the dispersion of OMMT in the rubber matrix were detected by X-ray diffraction (XRD). The mechanical properties of the NBR/OMMT nanocomposites were characterized, and the tribological behaviors of the nanocomposites were evaluated on a ring-block (MRH-3) wear tester. The results showed that the OMMT was homogeneously dispersed in the NBR matrix. The tensile strength of the OMMT/NBR nanocomposites increased with increasing OMMT contents. Both the coefficient of friction (COF) and wear of the nanocomposites decreased remarkably with increasing OMMT content. In addition, the influence of the applied load on the tribological properties of the nanocomposites is discussed. It is expected that the research may be of aid in the rational design and use of solid, self-lubricating nanocomposites under different loading states.     

Improved Dispersion of Carbon Nanoparticles Modified by Poly(Sodium 4-Styrenesulfonate) and Its Influence on the Properties of Natural Rubber Latex

A novel strategy of radical polymerization of sodium 4-styrenesulfonate on the surface of carbon black (CB) in the solid state was developed to prepare hydrophilic carbon nanoparticles (PNASS-CB). A high performance natural rubber latex (NRL)/PNASS-CB composite was produced by the latex compounding technique. Scanning electron microscope shows considerable improvement in the dispersion of PNASS-CB in rubber matrix. The lower degree of filler–filler networks and the stronger filler–rubber interaction of PNASS-CB in rubber matrix were confirmed by dynamic mechanical thermal analysis. Rheometric properties of NRL/PNASS-CB, like scorch time and optimum cure time, decreased. Tensile strength, tear strength, and elongation at break increased due to stronger interaction between the PNASS-CB and rubber matrix. Dynamic mechanical properties of the modified carbon nanoparticles further corroborated a significant contribution from the better dispersion and efficient load transfer of PNASS-CB on the static and dynamic mechanical properties of composites.     

Styrene-butadiene-glycidyl methacrylate terpolymer/silica composites: dispersion of silica particles and dynamic mechanical properties

Styrene-butadiene-glycidyl methacrylate terpolymer (GMA-SBR) was synthesized by emulsion polymerization for the fuel efficient tire tread composite. The chemical structure of the GMA-SBR was analyzed using infrared spectroscopy, ¹H NMR, gel permeation chromatography, and differential scanning calorimetry. The GMA-SBR/silica composite is the first instance introduced covalent bonds between silica filler and rubber molecules by in-chain modification of styrene-butadiene molecules. After compounding, the curing characteristics, the mechanical and dynamic mechanical properties of the composites were analyzed. The GMA-SBR/silica composite exhibited higher wear resistance of 32.9% and lower rolling resistance of 25.7% than the styrene-butadiene rubber 1721/silica composite. These results are due to the improvement of silica dispersion in the composite as the covalent bonding increased the filler–rubber interaction and the countervailing effects of less filler flocculation. The proposed approach assists in finding a solution to improve the performances of tires for fuel efficiency and the reduction of greenhouse gases from the vehicles.     

Development of an Exfoliated Nanocomposite Prepared by Vinyl Acetate and Organic Montmorillonite: Structure,Dynamic Mechanical Properties and Thermal Degradation

Using in-situ emulsion polymerization, the exfoliated nanocomposites were prepared from vinyl acetate (VAc) and organic montmorillonite (OMMT) through five different experimental conditions. The different experimental conditions and OMMT had little effect on the structure of PVAc–OMMT, but significant effect on the dynamic mechanical properties. They produced a combined effect on the modulus, loss tangent and glass transition temperature (T _g). OMMT could lower T _g of PVAc, and improved PVAc's low temperature resistance. PVAc and PVAc–OMMT all were homogeneous amorphous linear polymers and they all displayed cold crystallization. The different experimental conditions and OMMT had some effects on the thermal degradation. The thermal degradation process was found to consist of eight phases, and those of PVAc and PVAc–OMMT were similar. OMMT had no obvious effect on the thermal degradation temperature, but mainly delayed the thermal degradation process.     

Reinforcing mechanism of a novel hydrophilic nano-carbon black in natural rubber latex

Novel water-dispersible carbon nanoparticles (PNASS-CBs) were produced by radical polymerization of sodium 4-styrenesulfonate (NASS) on the surface of carbon black (CB) in the solid state. Scanning electron microscopy (SEM) and the Payne effect results showed that the modified CBs were less likely to form particle networks and thus dispersed better in the natural rubber (NR) matrix, with an average size of 90 nm that was much less than that of the aggregated pristine CBs. We propose that the appropriate modification of CBs mitigates filler-filler interaction and enhances the filler-rubber interaction, which can also be proved by the higher bound rubber contents of the NRL/PNASS-CB composites. When a NRL/PNASS-CB composite is subjected to an outside force, e.g. tensile, more physically absorbed rubber chains (bound rubber) slip and self-adjust their absorbed spots on the CBs’ surface (stress redistribution) in order to jointly share the applied stress. This has a positive effect on the resistance to damage of the rubber molecular chains. Therefore, the addition of the hydrophilic CBs in NR latex leads to significant improvements in the mechanical properties of the NRL/PNASS-CB composites.     

Synthesis of transparent ZnO/PMMA nanocomposite films through free-radical copolymerization of asymmetric zinc methacrylate acetate and in-situ thermal decomposition

In this paper, a new and simple approach for in-situ preparation of transparent ZnO/poly(metyl methacrylate) (ZnO/PMMA) nanocomposite films was developed. Poly(methyl methacrylate)-co-poly(zinc methacrylate acetate) (PMMA-co-PZnMAAc) copolymer was synthesized via free-radical polymerization between methyl methacrylate (MMA) and zinc methacrylate acetate (ZnMAAc), where asymmetric ZnMAAc with only one terminal double bond (C=C) was applied to act as the precursor for ZnO nanocrystals and could avoid cross-link. Subsequently, transparent ZnO/PMMA nanocomposite films were obtained by in-situ thermal decomposition. Scanning electron microscope (SEM) image revealed that ZnO nanocrystals were homogeneously dispersed in PMMA matrix. With thermal decomposition time increasing, the absorption intensity in UV region and photoluminescence intensity of ZnO/PMMA nanocomposite films enhanced. However, the optical properties diminished when the thermal decomposition temperature increased. The TGA measurement displayed ZnO/PMMA nanocomposite films prepared by the in-situ synthesis method possessed better thermal stability compared with those prepared by the physical blending method and pristine PMMA films.     

Carboxylated acrylo nitrile butadiene rubber latex/kaolin nanocomposites: preparation and properties

Carboxylated nitrile butadiene rubber (XNBR)–based nanocomposites with varying amounts of nanokaolin were produced by latex stage mixing. Sonication of the unmodified kaolin and the technique adopted for the preparation of the composite have helped to get a uniform dispersion of clay in XNBR matrix. Nanokaolin caused enhancement in the mechanical properties of the composites. Proper dispersion of the clay particles, partial exfoliation/intercalation of clay, and interaction of clay with the polar rubber latex made nanokaolin good reinforcing filler in XNBR latex. Swelling studies conducted in methyl ethyl ketone showed a decrease in the swelling index and solvent uptake confirming the hindrance exerted by clay and the possible clay–rubber interaction. Increase in complex modulus obtained from the strain sweep analysis is a further evidence for better rubber filler interaction. The composites were characterized by the scanning electron microscopy, X-ray diffraction analysis, and atomic force microscopy.     

Interface tailoring of layered silicate/styrene butadiene rubber nanocomposites

To improve the interfacial interaction in clay/SBR nanocomposites prepared by latex compounding method, a novel clay modification for the nanocomposites was introduced before latex compounding with SBR using three kinds of organic modifiers, namely, hexadecyl trimethyl ammonium bromide (C16), bis(hexadecyl) dimethyl ammonium bromide (DC16) and 3-aminopropyl triethoxy silane (KH550). On the other hand, bis(triethoxysilylpropyl)tetrasulfide (Si69) was added into the KH550 modified clay/SBR nanocomposite during later mechanical blending, and was designed to interact with both KH550 and rubber and thus improve the interface. Structure changes of the nanocomposites were followed by study of X-ray diffraction, transmission electron microscopy and rubber process analyzer. Dynamic mechanical analysis and tensile tests were carried out to obtain information about the mechanical properties of the nanocomposites. The results revealed that, with the organic modification, clay was dispersed finely in the rubber matrix with part rubber-intercalated or part modifier-intercalated structure. Compared with the unmodified nanocomposite, the tensile strength, the stress at 300% strain, and the tear strength of modified SBR–clay nanocomposites were significantly improved. Moreover, the type of modifiers and strength of interfacial interaction determined the properties of the nanocomposites. The incorporation of KH550 and Si69 brought the best modification effect among all the modification methods.     

Effect of montmorillonite on abrasion resistance of SiO2-filled polybutadiene

The effect of organically modified montmorillonite (OMMT) and silane coupling agent on the abrasion resistance of SiO₂-filled butadiene rubber (BR) vulcanizates has been investigated. Various amounts of OMMT are added into SiO₂-filled BR vulcanizates. A silane coupling agent, bis-(3-triethoxysilyl propyl) tetrasulfide (Si69), is used to modify OMMT during the masterbatch preparation for evaluating the influence of surface treatment on the abrasion resistance. Incorporation of OMMT into BR results in deterioration of the abrasion resistance as compared to unfilled BR vulcanizate due to poor dispersion of OMMT and insufficient interfacial adhesion between OMMT and BR matrix. The use of Si69 improves dispersion of OMMT particles and rubber/OMMT adhesion, resulting in abrasion resistance enhancement of BR/OMMT vulcanizates. By using similar compounding conditions as those for BR/OMMT vulcanizate, nanodispersion of OMMT in BR/SiO₂/OMMT vulcanizate has been achieved as judged by the high viscosity of the SiO₂-filled BR compound. This improved dispersion leads to better abrasion resistance of the BR/SiO₂/OMMT than that of the BR/SiO₂ composite. Utilization of Si69 slightly affects the DIN volume loss of BR/SiO₂/OMMT vulcanizates and the abrasion pattern.     

Synthesis of modified multi-walled carbon nanotube poly(benzimidazole-imide) composites: assessment of morphological and thermo-mechanical properties

A fully aromatic poly(benzimidazole-imide) (PBI) containing triazole side units and amine-modified multi-wall carbon nanotube (MWCNT)/PBI composites were fabricated via a polymerization process of monomer reactants and solution mixing with ultrasonication excitation. The polymer and composites were characterized by field emission scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray diffraction. According to the microscopic characterizations, the MWCNTs homogeneously dispersed in the composites. The mechanical properties of the composite films were also measured by tensile test. The test results evidently indicated that the Young’s modulus increased by about 60.0% at 1 wt% CNT loading, and further modulus growth was observed at higher filler loading. The composite films hold preferable thermal stability the same as the pure PBI. The improvement of the mechanical and thermal properties was attributed to the incorporation of the surface modified CNTs. For CNT-reinforced polymer composites, strong interfacial adhesion and uniform dispersion of CNTs are more crucial factors for improving such properties.     

Morphology and properties of poly(methyl methacrylate)/clay nanocomposites by in-situ solution polymerization

Poly(methyl metacrylate)/montmorillonite (PMMA)/(MMT) nanocomposites were prepared by in-situ solution polymerization of methyl methacrylate monomer in the presence of the organic modified MMT-clay. After the organic modification by ionic exchanging with amine salts, the organoclay becomes more hydrophobic and compatible then pristine clay with methyl methacrylate monomer. The modified clays are characterized by wide angle X-ray diffraction (WAXRD). The powdered X-ray diffraction and transmission electron microscopy (TEM) techniques were employed to study the morphology of the PMMA/clay nanocomposites which indicate that the modified clays are dispersed in PMMA matrix to form both exfoliated and intercalated PMMA/modified clay nanocomposites. The thermo-mechanical properties were measured by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC). Gas permeability analyzer (GPA) shows the excellent gas barrier property of the PMMA nanocomposites which is in good agreement with the morphology. The optical property was measured by UV-vis spectroscopy which shows that these materials have good optical clarity, and UV resistance.     

The Effect of OMMT on the Morphology and Mechanical Properties of PVC/ABS Blends

Poly(vinyl chloride) (PVC)/acrylonitrile-butadiene-styrene (ABS) blends containing organically modified montmorillonite (OMMT) were prepared using a twin-screw extruder followed by injection molding. The OMMT dispersion was evaluated by X-ray diffraction and transmission electron microscopy. The clay was preferentially situated in the PVC phase and across the interfaces of PVC/ABS. The effect of the addition of OMMT on the morphology and mechanical properties was also evaluated. Scanning electron microscopy revealed a large reduction in domain size when OMMT was used. The mechanical properties were studied through tensile and impact tests. The yield stress increased when an appropriate amount of OMMT was used without impairing the impact strength.     

Thermal Properties and Fire Resistance of Jute-Reinforced Composites

The thermal behaviour, fire resistance and mechanical properties of jute-reinforced composites with vinylester and resol matrix were studied. Organically modified clay was added to the polymeric matrix in order to enhance the properties of the composites. An inhomogeneous distribution of the nanoreinforcement in the polymer was observed by X-ray diffraction. Thermogravimetric analyses revealed that the addition of clay to the resol resin by sonication enhanced the thermal resistance of the jute-reinforced composite at temperatures higher than 300°C. The fire resistance of the composites was evaluated by means of a cone calorimeter. A diminution in the peak of the heat release rate was observed when clay was added to the polymeric matrix. On the other hand, neither the time to ignition nor the total heat evolved was significantly reduced by the clay addition. Additionally, an increment in the flexural modulus as well as in the flexural strength of the resol composites was observed when the clay was added to the matrix. The fiber–matrix interface of the composites was studied by scanning electron microscopy. It was observed that as the clay dispersion degree was increased the interface quality was diminished in the resol composites.     

Mechanical and Thermal Properties of Poly(Tetrahydrofurfuryl Methacrylate) Nano-Composites

To obviate the brittleness and improve the mechanical properties of poly(tetrahydrofurfuryl methacrylate) (PTHFMA), clay mineral nano-composites of PTHFMA with two different montmorillonites (MMT), Cloisite® 20A and Cloisite® 30B, were prepared. The mechanical properties were investigated by dynamic mechanical analysis (DMA) and nanoindentation. The thermal properties of the nano-composites were studied using thermogravimetric analysis (TGA). According to the DMA results, tanδ was increased by addition of the clay, leading to the improvement in the mechanical properties which was also confirmed by the nanoindentation results. TGA thermograms showed better thermal stability for the nano-composites compared to that of the homopolymer. Considering all results, the clay mineral polymer nano-composites (CPN) with Cloisite® 20A exhibited better properties compared to those with Cloisite® 30B. Transmission electron microscopy (TEM) micrographs, and X-ray diffraction (XRD) patterns validated intercalation-exfoliation of the clay mineral layers for the Cloisite 20A and intercalation of the Cloisite 30B in the polymer matrix.     

Properties of hydrophobically-modified graphene oxide (HG)/butyl rubber (IIR) nanocomposites prepared by shear mixing process

Abstract

Butyl rubber (IIR)/hydrophobically modified graphene oxide (GO) (HG) nanocomposites were prepared via shear-induced compounding. Hydrophilic GO was synthesized through the chemical oxidation of graphite (GP) and modified hydrophobically by octadecylamine which has a hydrophobic long alkyl chain. The obtained HG was characterized by Fourier transform infrared and wide-angle X-ray diffraction (WAXD) patterns. It was well dispersed in toluene for more than 30 days under stationary condition. The IIR/HG nanocomposites were prepared by the shear mixing process and followed by thermal vulcanization process through compression molding. Their properties were studied using oscillating disk rheometer, universal testing machine, differential scanning calorimetry, thermogravimetric analysis, WAXD patterns, and scanning electron microscope analysis. The hydrophobic HG was dispersed at the nanoscale within IIR matrix, and the resulting nanocomposites had significantly reduced curing time. The overall tensile properties were enhanced.     

Thermal and Mechanical Properties of Ultra High Molecular Weight Polyethylene Fiber Reinforced High-Density Polyethylene Homocomposites: Effect of Processing Condition and Nanoclay Addition

A new method to prepare single-polymer high-density (HDPE)-ultra high molecular weight polyethylene (UHMWPE) fiber (PE-PE homocomposites) composed and also PE-PE homocomposites containing HDPE organo montmorillonite clay (OMMT) nanocomposites as a matrix (PE nanohomocomposites) was used. Owing to the major importance of fiber impregnation by the matrix and its effect on the adhesion of matrix/fiber and, consequently, the mechanical properties of the composite, a combination of powder impregnation and film stacking methods, utilizing compression molding, were used for manufacturing the PE-PE homocomposites and PE nanohomocomposites. In addition, PE nanohomocomposites with the matrix containing different amounts of nanoclay were prepared to investigate the effect of the clay on the interfacial and mechanical properties of the PE-PE nanohomocomposites. Several different processing conditions were examined to determine the best conditions for manufacturing of the PE-PE homocomposite and PE nanohomocomposites and it was concluded that 40 bar and 10 min of compression molding resulted in the highest overall mechanical properties. The PE-PE homocomposites and PE-PE nanohomocomposites showed identical trends for the relationship between the effects of processing conditions and mechanical properties. Mechanical results demonstrated that clay platelets could increase the interfacial strength by improving physical entanglements between fiber and matrix through better cocrystallization.     

Effect of clay silylation on curing and mechanical and thermal properties of unsaturated polyester/montmorillonite nanocomposites

This work focuses on the chemical modification of montmorillonite (MMT) (Cloisite® Na) with compatible silanes, vinyltriethoxysilane (CVTES) and γ-methacryloxypropyltrimethoxysilane (CMPS) in order to prevent agglomeration and to improve montmorillonite interaction with an unsaturated polyester resin matrix seeking to achieve a multifunctional composite. Clays were dispersed in the resin by mechanical stirring and sonication and the nanocomposites were prepared by resin transfer into a mold. The mechanical, morphological, thermal and flammability properties of the obtained composites were compared with those prepared using commercial Cloisite® 30B (C30B) and Cloisite® 15A (C15A) clays. Advantages of using silane-modified clays (CVTES and CMPS) as compared with organic-modified clays (C30B and C15A) can be summarized as similar flexural strength and linear burning rate but higher storage modulus and improved adhesion to the polyester resin with consequent higher thermal deflection temperature and reinforcement effectiveness at higher temperatures. However, organic modified clays showed better dispersion (tendency to exfoliate) and consequently delayed thermal volatilization due to the clay barrier effect.