Wetting and dewetting transitions on hierarchical superhydrophobic surfaces

Many natural superhydrophobic structures have hierarchical two-tier roughness which is empirically known to promote robust superhydrophobicity. We report the wetting and dewetting properties of two-tier roughness as a function of the wettability of the working fluid, where the surface tension of water/ethanol drops is tuned by the mixing ratio, and compare the results to one-tier roughness. When the ethanol concentration of deposited drops is gradually increased on one-tier control samples, the impalement of the microtier-only surface occurs at a lower ethanol concentration compared to the nanotier-only surface. The corresponding two-tier surface exhibits a two-stage wetting transition, first for the impalement of the microscale texture and then for the nanoscale one. The impaled drops are subsequently subjected to vibration-induced dewetting. Drops impaling one-tier surfaces could not be dewetted; neither could drops impaling both tiers of the two-tier roughness. However, on the two-tier surface, drops impaling only the microscale roughness exhibited a full dewetting transition upon vibration. Our work suggests that two-tier roughness is essential for preventing catastrophic, irreversible wetting of superhydrophobic surfaces.     

Effect of surface roughness and chemical composition on the wetting properties of silicon-based substrates

The article reports on the wetting properties of silicon-based materials as a function of their roughness and chemical composition. The investigated surfaces consist of hydrogen-terminated and chemically modified atomically flat crystalline silicon, porous silicon and silicon nanowires. The hydrogenated surfaces are functionalized with 1-octadecene or undecylenic acid under thermal conditions. The changes occurring upon surface functionalization are characterized using Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS) spectroscopy and water contact angle measurements. By increasing the surface roughness, the static water contact angle increases. The combination of high surface roughness with chemical functionalization with water repellent coating (1-octadecene) enables reaching superhydrophobicity (water contact angle greater than 150°) for silicon nanowires.     

Enhanced hydrophobicity of rough polymer surfaces

Molecular dynamics simulations were used to study the effect of periodic roughness of PE and PVC polymer surfaces on the hydrophobicity. Pillars of different lateral dimensions and heights were derived from flat crystalline surfaces, and the results of nanoscale simulations on the structured surfaces were compared with theoretical predictions of the Wenzel and Cassie equations. Hydrophobicity increased on all rough surfaces, but the increase was greater on the structured PE surfaces because of the larger water contact angle on the flat PE surface than the corresponding PVC surface. Equally sized pillar structures on the two polymers resulted in different equilibrium wetting geometries. Composite contacts were observed on rough PE surfaces, and the contact angle increased with decreasing contact area between the solid and the liquid. Opposite results were obtained for rough PVC surfaces; the contact angle increased with the solid-liquid contact area, in agreement with Wenzel's equation. However, the composite contact was observed if the energies of the wetted and composite contacts were almost equal. Good agreement was obtained between the simulated contact angles and equilibrium droplet shapes and the theories but there were also some limitations of the nanoscale simulations.     

Laser-induced nanoscale superhydrophobic structures on metal surfaces

The combination of a dual-scale (nano and micro) roughness with an inherent low-surface energy coating material is an essential factor for the development of superhydrophobic surfaces. Ultrashort pulse laser (USPL) machining/structuring is a promising technique for obtaining the dual-scale roughness. Sheets of stainless steel (AISI 304 L SS) and Ti-6Al-4V alloys were laser-machined with ultraviolet laser pulses of 6.7 ps, with different numbers of pulses per irradiated area. The surface energy of the laser-machined samples was reduced via application of a layer of perfluorinated octyltrichlorosilane (FOTS). The influence of the number of pulses per irradiated area on the geometry of the nanostructure and the wetting properties of the laser-machined structures has been studied. The results show that with an increasing number of pulses per irradiated area, the nanoscale structures tend to become predominantly microscale. The top surface of the microscale structures is seen covered with nanoscale protrusions that are most pronounced in Ti-6Al-4V. The laser-machined Ti-6Al-4V surface attained superhydrophobicity, and the improvement in the contact angle was >27% when compared to that of a nontextured surface.     

To adjust wetting properties of organic surface by in situ photoreaction of aromatic azide

This article describes development of a simple and convenient method to provide stable low-surface-energy coatings on organic surfaces, by designing and synthesizing a surface-reactive molecule 4-azido-N-dodecylbenzamide, which bears an azide group as the reactive surface anchor and an alkyl chain as the hydrophobic tail. After the hydrophobic modification, rough organic surfaces with contact angle of about 0 degrees can change their surface wetting properties from superhydrophilicity to superhydrophobicity, whose contact angles are above 152 degrees and tilt angles lower than 5 degrees. Moreover, by changing the alkyl chain to a PEO segment, a similar concept can be used to adjust the surface wetting properties from hydrophobic (contact angle approximately 130 degrees) to superhydrophilic (contact angle approximately 0 degrees).     

Conversion of a metastable superhydrophobic surface to an ultraphobic surface

Superhydrophobic surfaces in Wenzel and metastable wetting state were prepared and the conversion of such surfaces to ultraphobic surfaces was reported by the application of a fine-scale roughness. Silicon nitride substrates with hexagonally arranged pillars were prepared by micromachining. The two-scale roughness was achieved by coating these substrates with 60 nm silica nanoparticles. The surface was made hydrophobic by silanization with octadecytrichlorosilane (OTS). Wettability studies of the silicon nitride flat surface, silicon nitride pillars, and the surfaces with two-scale roughness showed that a two-scale roughness can effectively improve the hydrophobicity of surfaces with a higher apparent contact angle and reduced contact angle hysteresis when the original rough surface was in a metastable or Wenzel state. This study shows the pathway of converting a metastable hydrophobic surface to an ultraphobic surface by the introduction of a fine-scale roughness, which adds to the literature a new aspect of fine-scale roughness effect.     

Nanostructures increase water droplet adhesion on hierarchically rough superhydrophobic surfaces

Hierarchical roughness is known to effectively reduce the liquid-solid contact area and water droplet adhesion on superhydrophobic surfaces, which can be seen for example in the combination of submicrometer and micrometer scale structures on the lotus leaf. The submicrometer scale fine structures, which are often referred to as nanostructures in the literature, have an important role in the phenomenon of superhydrophobicity and low water droplet adhesion. Although the fine structures are generally termed as nanostructures, their actual dimensions are often at the submicrometer scale of hundreds of nanometers. Here we demonstrate that small nanometric structures can have very different effect on surface wetting compared to the large submicrometer scale structures. Hierarchically rough superhydrophobic TiO(2) nanoparticle surfaces generated by the liquid flame spray (LFS) on board and paper substrates revealed that the nanoscale surface structures have the opposite effect on the droplet adhesion compared to the larger submicrometer and micrometer scale structures. Variation in the hierarchical structure of the nanoparticle surfaces contributed to varying droplet adhesion between the high- and low-adhesive superhydrophobic states. Nanoscale structures did not contribute to superhydrophobicity, and there was no evidence of the formation of the liquid-solid-air composite interface around the nanostructures. Therefore, larger submicrometer and micrometer scale structures were needed to decrease the liquid-solid contact area and to cause the superhydrophobicity. Our study suggests that a drastic wetting transition occurs on superhydrophobic surfaces at the nanometre scale; i.e., the transition between the Cassie-Baxter and Wenzel wetting states will occur as the liquid-solid-air composite interface collapses around nanoscale structures. Consequently, water adheres tightly to the surface by penetrating into the nanostructure. The droplet adhesion mechanism presented in this paper gives valuable insight into a phenomenon of simultaneous superhydrophobicity and high water droplet adhesion and contributes to a more detailed comprehension of superhydrophobicity overall.     

Anisotropy in the wetting of rough surfaces

Surface roughness amplifies the water-repellency of hydrophobic materials. If the roughness geometry is, on average, isotropic then the shape of a sessile drop is almost spherical and the apparent contact angle of the drop on the rough surface is nearly uniform along the contact line. If the roughness geometry is not isotropic, e.g., parallel grooves, then the apparent contact angle is no longer uniform along the contact line. The apparent contact angles observed perpendicular and parallel to the direction of the grooves are different. A better understanding of this problem is critical in designing rough superhydrophobic surfaces. The primary objective of this work is to determine the mechanism of anisotropic wetting and to propose a methodology to quantify the apparent contact angles and the drop shape. We report a theoretical and an experimental study of wetting of surfaces with parallel groove geometry.     

Roughness assessment and wetting behavior of fluorocarbon surfaces

The wetting behavior of fluorocarbon materials has been studied with the aim of assessing the influence of the surface chemical composition and surface roughness on the water advancing and receding contact angles. Diamond like carbon and two fluorocarbon materials with different fluorine content have been prepared by plasma enhanced chemical vapor deposition and characterized by X-ray photoemission, Raman and FT-IR spectroscopies. Very rough surfaces have been obtained by deposition of thin films of these materials on polymer substrates previously subjected to plasma etching to increase their roughness. A direct correlation has been found between roughness and water contact angles while a superhydrophobic behavior (i.e., water contact angles higher than 150° and relatively low adhesion energy) was found for the films with the highest fluorine content deposited on very rough substrates. A critical evaluation of the methods currently used to assess the roughness of these surfaces by atomic force microscopy (AFM) has evidenced that calculated RMS roughness values and actual surface areas are quite dependent on both the scale of observation and image resolution. A critical discussion is carried out about the application of the Wenzel model to account for the wetting behavior of this type of surfaces.     

Controlling the wettability of hierarchically structured thermoplastics

Surfaces play an important role in defining the properties of materials, controlling wetting, adsorption, or desorption of biomolecules, and sealing/bonding of different materials. We have combined microscale features with plasma-etched nanoscale roughness and chemical modification to tailor the wettability of the substrates. Cyclic olefin polymers and copolymers (COPs/COCs) were processed to make a range of surfaces with controlled superhydrophobic or -hydrophilic properties. The hydrophobic properties of the polymers were increased by the introduction of microstructures of varying geometry and spacing through hot embossing. The COC/COP substrates were functionalized by plasma activation in O(2), CF(4), and a mixture of both gases. The plasma etching introduces nanoscale roughness and also chemically modifies the surface, creating either highly hydrophilic or highly hydrophobic (contact angle >150°) surfaces depending on the gas mixture. The influence of geometry and chemistries was characterized by atomic force microscopy, contact angle measurements, and X-ray photoelectron spectroscopy. Measurements of the contact angle and contact angle hysteresis demonstrated long-term stability of the superhydrophobic/superhydrophilic characteristics (>6 months).     

Biomimetic Fabrication of Polymer Film with High Adhesive Superhydrophobicity by Duplicating Locust Wing Surface

Locust is a common flying insect. Locust wings were used as biomimetic templates to fabricate multi-functional polymer(polydimethylsiloxane, PDMS) films by soft lithography. The microstructure and wettability of the natural and artificial locust wing surfaces were investigated by means of a scanning electron microscope(SEM) and a video-based contact angle meter. The natural locust wing surface exhibits complicated hierarchical structures and high adhesive superhydrophobicity(contact angle 152°). The prepared polymer film faithfully reproduces the surface microstructures of the bio-template, and displays a good hydrophobicity and high adhesion(contact angle 144°). The complex wettability of the natural and artificial locust wing surfaces ascribes to the cooperative effect of hydrophobic composition and multi-dimensional rough microstructures. This work not only promotes our understanding of the wetting mechanism on bio-surfaces, but offers an inexpensive and effective approach for biomimetic fabrication of multi-functional interfacial materials.     

Equilibrium contact angles of liquid droplets on ideal rough solids

This work proposes a theoretical model for predicting the apparent equilibrium contact angle of a liquid on an ideal rough surface that is homogeneous and has a negligible body force, line tension, or contact angle hysteresis between solid and liquid. The model is derived from the conservation equations and the free-energy minimization theory for the changes of state of liquid droplets. The work of adhesion is expressed as the contact angles in the wetting process of the liquid droplets. Equilibrium contact angles of liquid droplets for rough surfaces are expressed as functions of the area ratios for the solid, liquid, and surrounding gas and the roughness ratio and wetting ratio of the liquid on the solid for the partially and fully wet states. It is found that the ideal critical angle for accentuating the contact angles by the surface roughness is 48°. The present model is compared with existing experimental data and the classical Wenzel and Cassie-Baxter models and agrees with most of the experimental data for various surfaces and liquids better than does the Wenzel model and accounts for trends that the Wenzel model cannot explain.     

Wetting and electrowetting properties of carbon nanotube templated parylene films

In this study, we compared the wetting and electrowetting properties of a planar parylene (poly(p-xylylene)) film to those of a nanostructured parylene film. To generate the nanostructured film, we used an aligned array of multiwalled carbon nanotubes as a template; a thin coating of parylene was deposited on the nanotube template to generate a parylene film with a nanoscale roughness structure. Static contact angle measurements indicated a very significant increase in the water contact angle from approximately 73 degrees for planar parylene to approximately 110 degrees for the nanotemplated parylene. In addition, we performed electrowetting experiments to dynamically tune the contact angle by application of electric potential. Interestingly, the flat parylene film showed contact angle saturation at an applied voltage of approximately 40 V, while the nanotemplated parylene film did not experience saturation in the contact angle response even for voltages up to 80 V. These results show that engineering a nanoscale roughness structure to a polymer film results in significant changes to the wetting and electrowetting properties of the polymer.     

A facial approach to fabricate superhydrophobic aluminum surface

A facial chemical etching method was developed for fabricating superhydrophobic aluminum surfaces. The resultant surfaces were characterized by scanning electron microscopy, water contact angle (WCA) measurement, and optical methods. The surfaces of the modified aluminum substrates exhibit superhydrophobicity, with a WCA of 154.8° ± 1.6° and a water sliding angle of about 5°. The etched surfaces have binary structure consisting of the irregular microscale plateaus and caves in which there are the nanoscale block‐like convexes and hollows. The superhydrophobicity of aluminum substrates occurs only in some structures in which the plateaus and caves are appropriately ordered. The resulted surfaces have good self‐cleaning properties. The results demonstrate that it is possible to construct superhydrophobic surface on hydrophilic substrates by tailoring the surface structure to providing more spaces to trap air. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of superhydrophobic silicon oxide nanowire surfaces

The paper reports on the preparation of superhydrophobic amorphous silicon oxide nanowires (a-SiONWs) on silicon substrates with a contact angle greater than 150 degrees by means of surface roughness and self-assembly. Nanowires with an average mean diameter in the range 20-150 nm and 15-20 microm in length were obtained by the so-called solid-liquid-solid (SLS) technique. The porous nature and the high roughness of the resulting surfaces were confirmed by AFM imaging. The superhydrophobicity resulted from the combined effects of surface roughness and chemical modification with fluorodecyl trichlorosilane.     

Control of the water adhesion on hydrophobic micropillars by spray coating technique

We present an alternative approach for controlling the water adhesion on solid superhydrophobic surfaces by varying their coverage with a spray coating technique. In particular, micro-, submicro-, and nanorough surfaces were developed starting from photolithographically tailored SU-8 micropillars that were used as substrates for spraying first poly(tetrafluoroethylene) submicrometer particles and subsequently iron oxide nanoparticles. The sprayed particles serve to induce surface submicrometer and nanoscale roughness, rendering the SU-8 patterns superhydrophobic (apparent contact angle values of more than 150°), and also to tune the water adhesion between extreme states, turning the surfaces from “non-sticky” to “sticky” while preserving their superhydrophobicity. The influence of the chemical properties and of the geometrical characteristics of the functionalized surfaces on the wetting properties is discussed within the frame of the theory. This simple method can find various applications in the fabrication of microfluidic devices, smart surfaces, and biotechnological and antifouling materials.     

Wettability conversion from superoleophobic to superhydrophilic on titania/single-walled carbon nanotube composite coatings

Superoleophobic surfaces were demonstrated on perfluorosilane-rendered titania (TiO(2))/single-walled carbon nanotube (SWNT) composite coatings. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations revealed that SWNTs play a key role in the formation of overhanging structures and the nanoscale roughness on the coating surface, which compose the two critical morphologic factors for a superoleophobic surface. The wettability conversion from superoleophobic to superhydrophilic of the composite coatings was realized by the gradual decomposition of 1H,1H,2H,2H-perfluorodecyltrichlorosilane (FDTS) on the coating surface using UV irradiation. Contact angle measurement on both smooth TiO(2) surface and rough composite coating surface under different UV irradiation time revealed that the wetting behavior of the liquids on the composite coating surface passes from the Cassie to the Wenzel and finally to the inversed-Cassie regime. Different liquids show different irradiation time for the wetting state change. By controlling the UV irradiation dose, liquids with surface tension difference smaller than 5 mN/m can exist in completely converse wetting states on the same coating surface, that is, superphobic for one liquid while superphilic for another with lower surface tension. Mixed organic liquids with different surface tension can be completely separated through a coated grid using this wettability tuning technique.     

Engineering sticky superomniphobic surfaces on transparent and flexible PDMS substrate

Following the achievement of superhydrophobicity which prevents water adhesion on a surface, superomniphobicity extends this high repellency property to a wide range of liquids, including oils, solvents, and other low surface energy liquids. Recent theoretical approaches have yield to specific microstructures design criterion to achieve such surfaces, leading to superomniphobic structured silicon substrate. To transfer this technology on a flexible substrate, we use a polydimethylsiloxane (PDMS) molding process followed by surface chemical modification. It results in so-called sticky superomniphobic surfaces, exhibiting large apparent contact angles (>150°) along with large contact angle hysteresis (>10°). We then focus on the modified Cassie equation, considering the 1D aspect of wetting, to explain the behavior of droplets on these surfaces and compare experimental data to previous works to confirm the validity of this model.     

Beyond the lotus effect: roughness influences on wetting over a wide surface-energy range

To enhance our understanding of liquids in contact with rough surfaces, a systematic study has been carried out in which water contact angle measurements were performed on a wide variety of rough surfaces with precisely controlled surface chemistry. Surface morphologies consisted of sandblasted glass slides as well as replicas of acid-etched, sandblasted titanium, lotus leaves, and photolithographically manufactured golf-tee shaped micropillars (GTMs). The GTMs display an extraordinarily stable, Cassie-type hydrophobicity, even in the presence of hydrophilic surface chemistry. Due to pinning effects, contact angles on hydrophilic rough surfaces are shifted to more hydrophobic values, unless roughness or surface energy are such that capillary forces become significant, leading to complete wetting. The observed hydrophobicity is thus not consistent with the well-known Wenzel equation. We have shown that the pinning strength of a surface is independent of the surface chemistry, provided that neither capillary forces nor air enclosure are involved. In addition, pinning strength can be described by the axis intercept of the cosine-cosine plot of contact angles for rough versus flat surfaces with the same surface chemistries.