Flame retardancy and smoke suppression of magnesium hydroxide filled polyethylene

In this work, halogen‐free, flame‐retarded polyethylene was investigated to study the effect of inorganic fillers on the improvement of flame retardancy and the suppression of smoke density. Through analyses on the thermal stability and smoke density, it was found that the flame retardancy developed by magnesium hydroxide could effectively be increased by the additional incorporation of zinc borate and talc. Furthermore, a synergistic effect was observed when zinc borate and talc were incorporated together. This result was confirmed by the observation of fire performance with cone calorimetry. A morphological study supported the idea that the improvement in the flame retardancy and the suppression of smoke density was due to hard and compact charred layers formed by the interactions between polymer and inorganic fillers. The charred layers provided a good thermal and flame barrier. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 936–944, 2003     

Flame retardancy and smoke suppression of silicone foams with microcapsulated aluminum hypophosphite and zinc borate

The flame‐retardant microcapsules were successfully fabricated with an aluminum hypophosphite (AHP) core. Fourier transform infrared (FTIR) and X‐ray photoelectron spectroscopy (XPS) were used to verify that AHP was encapsulated in the microcapsules, and thermogravimetry analysis showed that microencapsulated AHP (MAHP) possessed higher thermal stability than that of AHP. Then, a flame‐retardant and smoke suppression system for silicone foams (SiFs) was obtained through a synergistic effect of MAHP and zinc borate (2ZnO·3B₂O₃·3.5H₂O). The mechanical properties, flame retardance, and smoke suppression of SiFs with MAHP and zinc borate were tested using the tensile test, limiting oxygen index (LOI) test, UL‐94 test, and cone calorimeter test. The mechanical properties indicated that the tensile strength and elongation at break of SiFs could evidently improve with the incorporation of MAHP. Compared with pure SiF, SiF8 with 4.5‐wt% MAHP and 1.5‐wt% zinc borate could achieve an LOI value of 30.7 vol% and an UL‐94 V‐0 rating, the time to ignition amplified almost six times, the peak heat release rate and total heat release were 51.10% and 46.00% less than that of pure SiF, respectively, the fire performance index increased nearly 13 times, and the fire growth index value was only 13.18% of pure SiF. Moreover, the partial substitution of zinc borate imparted a substantial improvement in both flame retardancy and smoke suppression. Especially, the peak smoke production rate and total smoke production of SiF8 were merely 38.46% and 38.84% of pure SiF.     

Synergistic effect between solid wastes and intumescent flame retardant on flammability and smoke suppression of thermoplastic polyurethane composites

Phosphorus tailings and fly ash both are solid wastes and do harm to the environment. Here, they were added into thermoplastic polyurethane (TPU) matrices together with intumescent flame retardants (IFR), and the synergistic effects between IFR and phosphorus tailings or fly ash for improving the flame retardancy of TPU were investigated. The cone calorimeter test (CCT) results indicated that adding phosphorus tailings or fly ash substitute for part of IFR could obtain a better flame retardant effect. The peak heart release rate (PHRR) of TPU/25 wt% IFR composites exhibited a reduction of 77% than that of neat TPU, and the total smoke production presented a reduction of 16%. However, the PHRR value and total smoke production of the sample TPU/20 wt% IFR/5 wt% phosphorus tailings were reduced by 91% and 57%, respectively, compared to that of neat TPU. The dense char promoted by the presence of IFR and phosphorus tailings or fly ash delayed the diffusion of volatile pyrolysis products and transmission of heat and oxygen to the underlying material. Therefore, a certain amount of phosphorus tailings or fly ash can be used as synergistic agents with IFR to enhance the fire safety of TPU materials. From another aspect, it also provides a promising way for recycling use of phosphorus tailings and fly ash.     

Synthesis of MoO3 with different morphologies and their effects on flame retardancy and smoke suppression of polyurethane elastomer

Molybdenum trioxide (MoO₃) microrods, nanofibers, and nanoplates were synthesized via the hydrothermal method and high‐temperature calcination method, respectively. Then the MoO₃ was added into polyurethane elastomer, respectively. The flame retardancy and smoke suppression of the composites added with different MoO₃ were studied by thermal gravimetric analysis, cone calorimeter, and smoke density. The results show that the three kinds of MoO₃ with different morphologies could promote the formation of char and possess flame retardancy and smoke suppression, and MoO₃ nanofibers exhibit a higher degree of flame retardancy, and 1 wt% addition could make the peak heat release rate of polyurethane elastomer composites reduce from 881.6 kW m^?2 for a pure sample to 343.4 kW m^?2, a decrease by 61.0%. As for smoke suppression, MoO₃ nanoplates possess the best smoke suppression; 5 wt% could decrease a pure sample's smoke density by 41.3% from 361 to 212. Moreover, the char residue of composites after combustion was analyzed by Raman spectra and X‐ray photoelectron spectroscopy, and the flame retardancy and smoke suppression mechanisms of MoO₃ were discussed.     

Flame retardancy of fibre-reinforced epoxy resin composites for aerospace applications

The applicability of phosphorus-containing reactive amine, which can be used in epoxy resins both as crosslinking agent and as flame retardant, was compared in an aliphatic and an aromatic epoxy resin system. In order to fulfil the strong requirements on mechanical properties of the aircraft and aerospace applications, where they are mostly supposed to be applied, carbon fibre-reinforced composites were prepared. The flame retardant performance was characterized by relevant tests and mass loss type cone calorimeter. Besides the flame retardancy, the tensile and bending characteristics and interlaminar shear strength were evaluated. The intumescence-hindering effect of the fibre reinforcement was overcome by forming a multilayer composite, consisting of reference composite core and intumescent epoxy resin coating layer, which proved to provide simultaneous amelioration of flame retardancy and mechanical properties of epoxy resins.     

Preparation of (Fe)MIL-101 on short carbon fibers to improve the flame retardancy,smoke suppression,and mechanical of epoxy resin

Nano (Fe)MIL-101 particles were grafted on the short carbon fibers (SCFs) by in situ growth method to prepare (Fe)MIL-101@SCFs. The flame-retarded composites of epoxy resin (EP) were fabricated with combination of (Fe)MIL-101@SCFs and ammonium polyphosphate (APP). The composites showed good flame retardancy, smoke suppression, and mechanical properties simultaneously. The main heat release rate peak of the flame-retarded composites was reduced and delayed evidently in comparison with pristine EP. The high amount of residual char with coherent and dense structure was formed owing to the catalytic char formation of (Fe)MIL-101 as well as the strengthening action of SCF. The improvement in mechanical properties of the flame-retarded composite was due to the reinforcement effects of (Fe)MIL-101@SCFs and its action of interfacial adjustment. This research solved the contradiction between the flame retardancy and mechanical properties of EP, and proposed a new method to prepare the mechanically reinforced and flame retardant EP.     

Overview of the recent literature on flame retardancy and smoke suppression in PVC

This paper presents an overview of the recent literature on flame retardancy of poly(vinyl chloride) (PVC). A short overview of mechanisms of thermal decomposition of PVC, especially those which lead to char formation, is also presented because this gives insight into the mechanisms of flame retardant action. New developments in the area are mostly focused on combinations of various flame retardants and smoke suppressants in the search for synergistic effects. Because different additives show different mechanisms of action, synergistic combinations are very probable. New developments in phosphate ester plasticizers are reported in the literature. Copyright © 2005 John Wiley & Sons, Ltd.     

Flame retardancy and thermal degradation of intumescent flame retardant polypropylene material

The flame retardancy and thermal degradation properties of polypropylene (PP) containing intumescent flame retardant additives, i.e. melamine pyrophosphate (MPyP) and charring‐foaming agent (CFA) were characterized by limiting oxygen index (LOI), UL 94, cone calorimeter, microscale combustion calorimetry, and thermogravimetric analysis (TGA). It has been found that the PP material containing only MPyP does not show good flame retardancy even at 30% additive level. Compared with the PP/MPyP binary system, the LOI values of the PP/MPyP/CFA ternary materials at the same additive loading are all increased, and UL 94 rating is raised to V‐0 from no rating (PP/MPyP). The cone calorimeter results show that the heat release rate and mass loss rate of some ternary materials decrease in comparison with the binary material. The microscale combustion calorimetry results indicate that the sample containing 22.5 wt% MPyP and 7.5 wt% CFA has the lowest heat release rate among all samples. The TGA results show that the thermal stability of the materials increases with the addition of MPyP, while decreases with the addition of CFA. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation and properties of an efficient smoke suppressant and flame‐retardant agent for thermoplastic polyurethane

APP@ETA, as a new type of flame retardant, was prepared by chemically modifying ammonium polyphosphate (APP) with ethanolamine (ETA) and applied to thermoplastic polyurethane (TPU) in this study. Then, the smoke suppression properties and flame‐retardant effects of APP@ETA in TPU composites were evaluated using smoke density test, cone calorimeter test, etc. And, the thermal degradation properties of flame‐retardant TPU composites were investigated by thermogravimetric analysis/infrared spectrometry. The smoke density test results indicated that APP@ETA could obviously improve the luminous flux of TPU composites in the test with or without flame. The cone calorimeter test results showed that total smoke release, smoke production rate and smoke factor of the composites with APP@ETA were significantly decreased than those of the composites with APP. For example, when the loading of APP@ETA or APP was 12.5 wt%, the total smoke release of the sample with APP@ETA decreased to 3.5 m²/m² from 6.0 m²/m², which was much lower than that of the sample with APP, reduced by 41.7%. The thermogravimetric analysis results demonstrated that APP@ETA could decrease the initial decomposition temperature and improve the thermal stability at high temperature for TPU composites. Copyright © 2017 John Wiley & Sons, Ltd.     

Reduction in smoke emitted and fire hazard presented by flexible poly (vinyl chloride) through novel synthesis of SnO2 supported by activated carbon spheres

A novel catalyst consisting of SnO₂ supported by activated carbon spheres (ACS), referred to as “ACS@SnO₂,” was demonstrated as being much more efficient than either ACS or SnO₂ alone. As such, it is capable of improving the thermal stability and flame retardancy of flexible poly (vinyl chloride) (fPVC). The resulting ACS@SnO₂ composite exhibits a higher reactivity and excellent stability due to the presence of evenly dispersed SnO₂ particles attached to the ACS, as well as the high degree of graphitization of the ACS. Smoke suppression and the synergistic flame‐retardant effect of the ACS@SnO₂ on the fPVC were thoroughly investigated by performing a cone calorimeter test and thermogravimetric analysis. The cone calorimeter test data reveal that the addition of the ACS@SnO₂ greatly improved the flame retardancy of the fPVC, with 32% and 58.4% decreases in the peak heat release rate and smoke production rate, respectively. This is attributed to the formation of a continuous and compact protective layer and the synergistic effects of the ACS and SnO₂ in promoting the ability of the fPVC to isolate heat and oxygen. Furthermore, the ACS@SnO₂/fPVC composite produced greatly increased amounts of char residue, thereby attenuating the fire hazard presented by fPVC composites.     

Hugely enhanced flame retardancy and smoke suppression properties of UHMWPE composites with silicone‐coated expandable graphite

In this paper, silicone‐coated intumescent flame retardants was prepared by an efficient and simple approach, aiming at enhancing the flame‐retardant efficiency and smoke suppression properties. The surface of expandable graphite (EG) was treated prior to the coverage of nonflammable silicone. The resultant silicone‐modified EG hybrid (SEG) was combined with ammonium polyphosphate (APP) and applied as a flame‐retardant and smoke‐suppressant for ultrahigh molecular weight polyethylene (UHMWPE). Compared with UHMWPE/APP/EG (with 15 wt% APP/EG), UHMWPE/APP/SEG (with 15 wt% APP/SEG) gives decrement by 18.5% in the peaks of the heat release rate, 6.33% in total heat release and 13.6% in total smoke release, whereas increment by 23% in tensile strength and 12.1% in elongation at break, respectively. It is suggested that the introduction of silicone on the surface of EG can improve the interfacial compatibility between EG and UHMWPE. Moreover, it can lead to forming more char residue and reducing the release of smoke particulates during combustion process of the composites.     

4氯化铜对聚氯乙烯燃烧产物的催化作用

用现代色谱分析技术确定了在不同炉温条件下,掺杂有CuCl~2的聚氯乙烯燃烧过程中二噁英和多环芳烃的生成量,研究了氯化铜用量对其生成量的影响。结果表? 鞯ゴ康木勐纫蚁┤忌詹罅康亩嗷贩继蜕倭康亩f英,氯化铜的加入可大大增加二噁英的生成量,并能抑制多环芳烃的产生。金属氯化物可能是促使聚氯乙? ┤忌詹f英的主要因素之一。     

Flame Retardant and Smoke Suppressant of Fe‐Organophilic Montmorillonite in Polyvinyl Chloride Nanocomposites

Two kinds of polyvinyl chloride (PVC)/organophilic montmorillonite (OMT) nanocomposites are prepared by a melt intercalation method. This study has been designed to determine if the presence of iron and zinc ions in the structure of montmorillonite (MMT) lattice can affect thermal, flame retardant and smoke suppressant properties. The information about the morphological structure of PVC/OMT nanocomposites was obtained using X-ray diffraction and transmission electron microscopy. The thermal and flame retardant properties of the nanocomposites were characterized by thermogravimetric analysis, limiting oxygen index and smoke density. The nanocomposites based on Fe-OMT exhibit better thermal, flame retardant properties and lower degradation degree than those of pure PVC. The degradation mechanism was studied by pyrolysis, gas chromatography and mass spectrometry (Py-GC-MS).     

纳米znsn(oh)6对软质pvc阻燃和抑烟性能的影响

分别采用氧指数法、烟密度测试、热重分析和扫描电镜分析等评价了纳米羟基锡酸锌颗粒对软质PVC阻燃和抑烟性能的影响。在质量分数为1%~8%的范围内,纳米羟基锡酸锌的阻燃和抑烟效果均优于微米羟基锡酸锌。其中,添加纳米羟基锡酸锌质量分数为1%时,氧指数由27.1%提高到29.5%;添加质量分数为6%时,烟密度等级由88降到81。热重分析表明,纳米羟基锡酸锌的加入使软质PVC的残炭量在400℃以后均高于微米羟基锡酸锌,550℃时比微米羟基锡酸锌提高了4.3%,比空白PVC提高了6.4%。扫描电镜观察发现,添加纳米羟基锡酸锌的PVC燃烧残渣明显呈膨胀状态,结构最密实,起到了较好的隔氧、隔热及抑制可燃性气体逸出的作用。对试样的部分力学性能测试结果表明,添加纳米羟基锡酸锌的PVC试样的拉伸强度和断裂伸长率也有所改善,添加量在质量分数为4%时的效果最好。     

Lanthanum phenylphosphonate–based multilayered coating for reducing flammability and smoke production of flexible polyurethane foam

In the present work, lanthanum phenylphosphonate (LaPP)–based multilayered film was fabricated on the surface of flexible polyurethane (PU) foam by layer‐by‐layer self‐assembled method. The successful deposition of the coating was confirmed by scanning electron microscopy (SEM) and energy‐dispersive X‐ray (EDX). Subsequently, the thermal decomposition and burning behavior of untreated and treated PU foams were investigated by thermogravimetric analysis (TGA) and cone calorimeter, respectively. The TGA results indicated that T_max2 of treated PU foams were increased by approximately 15°C to 20°C as compared with untreated PU foam. The peak heat release rate (PHRR) and total heat release (THR) of PU‐6 (with 19.5 wt% weight gain) were 188 kW/m² and 20.3 MJ/m², with reductions of 70% and 15% as compared with those of untreated PU foam, respectively. Meanwhile, the smoke production of treated PU foam was suppressed after the construction of LaPP‐based coating.     

Fire hazard suppression of intumescent flame retardant polypropylene based on a novel Ni‐containing char‐forming agent

Reducing the fire hazard of polypropylene (PP) is an important research direction in the fields of fire safety materials. In this article, a novel Ni‐containing char‐forming agent (TTPN) was successfully synthesized, using tris(2‐hydroxyethyl) isocyanurate (THEIC), terephthalic acid, and nickel dihydrogen phosphate. Then, TTPN was combined with the silica‐gel microencapsulated ammonium polyphosphate (OS‐MCAPP) to prepare intumescent flame retardant PP composites. From the results of the limiting oxygen index (LOI) test and cone calorimeter, the composite containing 30% IFR (OS‐MCAPP: TTPN = 3:2) shows the highest LOI value of 33.5%, and its peak heat release rate is 275.5 kWm^?2, decreased by 79.0% and 37.4% than those of pure PP and the composite containing the char‐forming agent without Ni. Meanwhile, the composite containing TTPN present the best smoke and CO₂/CO suppression. The results indicate that TTPN has an excellent ability to dramatically reduce the fire hazard of PP.     

Thermal degradation and flame retardancy of flexible polyvinyl chloride containing solid superacid

The objective of the present article was to study the thermal degradation behavior and flame retardancy of flexible polyvinyl chloride (PVC) composites containing TiO₂/SO ^2?₄ solid superacid because of its strong catalytic ability for esterification and dehydration. The TiO₂/SO ^2?₄ solid superacid was synthesized by using precipitation immersion method, and its structure was investigated by X-ray diffraction. As expected, the value of limiting oxygen index for PVC/Sb₂O₃/(TiO₂/SO ^2?₄ ) composite was 32.5% and the char yield of PVC/Sb₂O₃/(TiO₂/SO ^2?₄ ) composite was significantly improved compared to neat PVC in thermogravimetry tests. In addition, the peak heat release rate and smoke production rate of PVC/Sb₂O₃/(TiO₂/SO ^2?₄ ) decreased by 14% and 42%, respectively, compared with neat PVC. Moreover, the results of cone calorimetry tests and electron micrograph of char residue showed that the char yield of TiO₂/SO ^2?₄ was enhanced, resulting in a strong char layer structure with outstanding fire retardance cone. In conclusion, the results of this work showed that the addition of solid superacid promoted the decomposition and dehydration of PVC, which formed a compact and continuous char layer on the surface of the material. Hence, the study provides a new perspective for producing composites with excellent flame retardancy and smoke suppression properties of PVC.

     

Phosphorus‐free boron nitride/cerium oxide hybrid: A synergistic flame retardant and smoke suppressant for thermally resistant cyanate ester resin

Establishing a phosphorus‐free strategy to fabricate high‐performance thermosetting resins owning outstanding thermal resistance, good flame retardancy, and smoke suppression is important for sustainable development. Herein, a unique phosphorus‐free hybrid (BN@CeO₂) was synthesized through chemically grafting cerium oxide (CeO₂) on surface of exfoliated boron nitride (BN) nanosheet with the aids of γ‐aminopropyltriethoxysilane and polydopamine coating, which was then embedded into bisphenol A cyanate ester (BCy) resin to fabricate new BN@CeO₂/BCy composites with high thermal resistance. Compared with BCy resin, the BN@CeO₂/BCy composite with 4 wt% BN@CeO₂ not only has delayed initial ignition time by 23 seconds but also severally shows 58.1%, 23.1%, and 44.4% lower smoke produce rate, total heat release, and peak heat release rate. The study on mechanism behind outstanding flame retardancy reveals that the improved heat resistance and flame retardancy of BN@CeO₂/BCy composite are attributed to multiply effects induced by BN@CeO₂ and its interaction with BCy resin; specifically, these effects come from BN (physical barrier) and CeO₂ (free radical trapping effect and catalytic char layer formation) as well as those from the synergistic effect of BN and CeO₂. These excellent comprehensive properties of BN@CeO₂/BCy composites demonstrate that BN@CeO₂ is an environment‐friendly and synergistic modifier for developing heat‐resisting thermosetting resins with outstanding flame retardancy and smoke suppression.     

Flame retardancy and thermal degradation of intumescent flame retardant polypropylene with MP/TPMP

The performances of the novel intumescent flame retardant (IFR) polypropylene (PP) composites containing melamine phosphate (MP) and tris(1‐oxo‐2,6,7‐trioxa‐1‐phosphabicyclo[2,2,2]methylene‐4)phosphate (TPMP) were investigated. The flame retardancy of IFR‐PP system was characterized by limiting oxygen index (LOI) and UL 94 and cone calorimeter. The morphology of the char obtained after cone calorimeter testing was studied by scanning electron microscopy (SEM). The thermal oxidative degradation (TOD) of the composites was investigated by using thermogravimetric analysis (TGA) and real‐time Fourier transform infrared spectroscopy (RT‐FTIR). Compared with the PP/ TPMP or PP/ MP binary composite, at the same addition level, the LOI values of the PP/MP/TPMP ternary composites increase and reach V‐0 at the suitable MP/TPMP ratio. The results of TGA and RT‐FTIR showed the existence of the interaction between IFR and PP. Copyright © 2008 John Wiley & Sons, Ltd.     

Effects of graphene nanosheets decorated by cerium stannate on the enhancement of flame retardancy and mechanical performances of flexible polyurethane foam composites

As one of the most used polyurethane, flexible polyurethane foam (FPUF) still confronted highly flammable problems. However, current flame retardant employed in FPUF deteriorated the other utilization performances, such as mechanical properties. In this work, cerium stannate decorated graphene nanosheets (GNS@Ce₂Sn₂O₇, GCSO) was prepared to fabricate flame retardant FPUF composites. Compared to pure FPUF, the tensile strength and average compression strength of FPUF composites accomplished 100 and 412% increase, respectively, while the average rebound was basically maintained. In contrast to pure FPUF, total heat release and total smoke production of FPUF composites displayed a 42.2 and 75.1% reduction, respectively. Furthermore, the released toxic gases (such as, CO₂, CO and NO_x) during combustion were greatly decreased. These results were due to the catalytic and barrier effect of GCSO promoting the formation a high-quality char residue with a compact, intact and dense morphology. Therefore, it provides a facile method to fabricate FPUF composites with advanced comprehensive performance for the furniture field.