热塑性聚氨酯微孔发泡材料的表观密度与其力学性能的关系

用高压CO2流体通过升温发泡法制备了一系列不同表观密度的热塑性聚氨酯(TPU)微孔发泡材料,探究了TPU发泡材料的表观密度与其力学性能的关系.微孔发泡材料的泡孔结构和表皮结构由扫描电子显微镜表征;不同表观密度材料的力学性能利用万能材料试验机和旋转流变仪表征.研究发现:TPU微孔发泡材料的表观密度主要是由材料皮层厚度占比和泡孔层密度决定的,皮层厚度占比越小和泡孔面积占有率越高,泡沫的表观密度越小;微孔发泡材料在线性应变区的压缩模量E与材料表观密度ρ的关系为:E∝ρ1.7,符合泡沫材料压缩模量与表观密度呈指数关系的基本结论;循环压缩实验中,随微孔发泡材料表观密度减小,损耗百分比增大,残余应变减小;流变实验中,微孔发泡材料的模量随表观密度变化没有明显的变化,阻尼因子tanδ随泡沫表观密度变化不呈单一的规律性.同时,阐明了微孔发泡材料的压缩模量E和损耗百分比随表观密度变化的机理.     

Constitutive modeling for characterizing the compressive behavior of PMMA open‐cell foams

A constitutive model for evaluating the compressive behavior of Poly(methyl‐methacrylate) (PMMA) open‐cell foams is herein proposed. Specifically, the study investigates the viscoelastic and viscoplastic behaviors of the PMMA open‐cell foams. The constitutive equation is expressed in terms of the following polymer and foam properties: elastic modulus, relative density, as well as the relaxation and densification constants. PMMA open‐cell foams are manufactured using a gas foaming/particulate leaching method and uniaxial compression tests are performed. The mechanical properties and compressive stress‐strain responses obtained from the experiments are compared with those predicted by the proposed constitutive model. The results suggest that the constitutive model is an apt one for assessing and evaluating the compressive behaviors of PMMA open‐cell foams. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 436–443, 2007     

Foaming of trans‐polyisoprene using N2 as the blowing agent

Foaming of trans‐1,4‐polyisoprene (TPI) polymer was carried out through a batch process using nitrogen (N₂) as the blowing agent. TPI vulcanizates having varying crosslink densities were prepared by varying crosslinking agent content and curing time. The vulcanizates were then saturated with N₂ inside a pressure vessel at a pressure of 14 MPa and varying temperatures for 5 hours before effecting the foaming by rapidly quenching the pressure. The effects of varying the crosslinking agent content, silica filler content, and precuring time of the vulcanizates and the effects of varying the gas saturation temperature of foaming on the cell characteristics and physical properties of the foam prepared were investigated. The cells of the TPI foams had a spherical, closed structure. The density, expansion ratio, cell size, cell density, and tensile properties of the foams varied with varying crosslink density of the TPI vulcanizates as well as the saturation temperature of foaming. The important effects of crosslink density and saturation temperature on the N₂ solubility in the TPI matrix and thus on the foam expansion were discussed. The silica filler was found to be acting as a cell nucleating agent and reinforcing filler for the TPI foams.     

Increased expansion ratio,cell density,and compression strength of microcellular poly(lactic acid) foams via lignin graft poly(lactic acid) as a biobased nucleating agent

Green and renewable foaming poly(lactic acid) (PLA) represents one of the promising developments in PLA materials. This study is the first to use the lignin graft PLA copolymer (LG‐g‐PLA) to improve the foamability of PLA as a biobased nucleating agent. This agent was synthesized via ring‐opening polymerization of lignin and lactide. The effects of LG‐g‐PLA on cell nucleation induced by the crystallization, rheological behavior, and foamability of PLA were evaluated. Results indicated that LG‐g‐PLA can improve the crystallization rate and crystallinity of PLA, and play a significant nucleation role in the microcellular foam processing of PLA. LG‐g‐PLA improved the foam morphology of PLA, obtaining a reduced and uniform cell size as well as increased expansion ratio and cell density. With the addition of 3 wt% LG‐g‐PLA content, the PLA/LG‐g‐PLA foams increased the compressive strength 1.6 times than that of neat PLA foams. The improved foaming properties of PLA via a biobased nucleating agent show potential for the production and application of green biodegradable foams.     

Kinetics study of oil sorption with open‐cell polypropylene/polyolefin elastomer blend foams prepared via continuous extrusion foaming

The objective of the present work was to study the sorption kinetics of open‐cell polypropylene/polyolefin elastomer (PP/POE) blend foams. First, open‐cell PP/POE foams of different cell structures were prepared by controlling the foaming temperature via a continuous extrusion foaming process. Second, the effect of the cell structures on the sorption process, rate, and capacity was studied. Pseudo‐first order and pseudo‐second order models were applied to study the sorption kinetics of the PP/POE foams for cyclohexane. Third, the sorption rate and sorption capacity by both volume and weight of the PP/POE foam for different oils and solvents were studied to show how the intrinsic properties of the testing oils and solvents affected the sorption performance. The results showed that the sorption with the PP/POE foams followed the pseudo‐second order kinetics model. Both the cell structures of the foams and the intrinsic properties of the testing oils and solvents affected the sorption performance. For the same testing oil, a higher open‐cell content in the foam was favorable for a higher sorption rate, and a higher void fraction was favorable for a higher sorption capacity. For the same foam, a lower viscosity of the testing oil was favorable for a higher sorption rate. The sorption capacity by volume was closely related to the viscosity of the testing oil, while both the viscosity and the density of the testing oil determined the sorption capacity by weight.     

Optimisation of physical and mechanical properties of rubber compounds by response surface methodology--Two component modelling using vegetable oil and carbon black

Response surface methodology was used for predicting the optimal composition of vegetable oil and carbon black in rubber compounding. Central composite rotatable design for two variables at five levels was chosen as the experimental design. The data obtained from measurement of properties was fitted as a two variable second order equation and were plotted as contour plots using programme developed in MATLAB v.5. It is observed from the contour plots that the increase in cross-link density caused by the formation of rubber mono-layer from its multi-layer on increasing the carbon black loading upto the central point (50 phr) of experimental region increases 300% modulus and elongation at break and reduces the ultimate properties like tear strength and tensile strength. On the other-hand hardness increases with increase in solid inclusion of carbon black. From the contours it is observed that the addition of vegetable oil upto 2-3 phr, cross-link density increases due to its coupling action leading to increase in hardness and modulus and lowering of ultimate properties like tensile strength and elongation at break. Addition of further amount of vegetable oil shows less coupling and more plasticising effect leading to increase in tear strength, tensile strength and elongation at break and decrease in hardness and 300% modulus.     

Thermal expansion coefficient and bulk modulus of polyethylene closed‐cell foams

A regular Kelvin foam model was used to predict the linear thermal expansion coefficient and bulk modulus of crosslinked, closed‐cell, low‐density polyethylene (LDPE) foams from the polymer and gas properties. The materials used for the experimental measurements were crosslinked, had a uniform cell size, and were nearly isotropic. Young's modulus of biaxially oriented polyethylene was used for modeling the cell faces. The model underestimated the foam linear thermal expansion coefficient because it assumed that the cell faces were flat. However, scanning electron microscopy showed that some cell faces were crumpled as a result of foam processing. The measured bulk modulus, which was considerably smaller than the theoretical value, was used to estimate the linear thermal expansion coefficient of the LDPE foams. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3741–3749, 2004     

The physical properties of pressure sensitive rubber composites

Nitrile butadiene rubber, NBR, structural foam of different apparent densities was obtained by using different concentrations of foaming agent, azodicarbonamide, ADC/K. The true stress-strain characteristics, in case of compression, of foamed samples after the application of cyclic stress-strain were measured. The effect of the cyclic stress-strain on strain energy density of ADC/K foaming agent-filled NBR rubber composites was studied. The mechanical parameters were found to depend on the foaming agent concentration and on the pre-cyclic fatigue number. Results also indicated that the strain energy decreased with filler concentration.The effects of the cyclic stress-strain on the conductivity of ADC/K foaming agent-filled NBR rubber composites were studied. The electrical properties were found to depend on the foaming agent concentration, the strain amplitude and the number of stress-strain cycles of pre-strain. This study was assisted by the current-voltage characteristics which were measured under the effect of different compression ratios: 0%, 5%, 10%, 15%, 20%, 25% and 30%. The free current carrier mobility and the equilibrium concentration of charge carriers in the conduction band were produced as functions of compressive strain. Results also indicate that there is a linear variation between pressure and conductivity for all samples, which means that these samples can be used as a pressure sensor.     

Studying the Suitability of Nineteen Lignins as Partial Polyol Replacement in Rigid Polyurethane/Polyisocyanurate Foam

In this study, nineteen unmodified lignins from various sources (hardwood, softwood, wheat straw, and corn stover) and isolation processes (kraft, soda, organosolv, sulfite, and enzymatic hydrolysis) were used to replace 30 wt.% of petroleum-based polyol in rigid polyurethane/polyisocyanurate (PUR/PIR) foam formulations. Lignin samples were characterized by measuring their ash content, hydroxyl content (Phosphorus Nuclear Magnetic Resonance Spectroscopy), impurities (Inductively Coupled Plasma), and pH. After foam formulation, properties of lignin-based foams were evaluated and compared with a control foam (with no lignin) via cell morphology, closed-cell content, compression strength, apparent density, thermal conductivity, and color analysis. Lignin-based foams passed all measured standard specifications required by ASTM International C1029-15 for type 1 rigid insulation foams, except for three foams. These three foams had poor compressive strengths, significantly larger cell sizes, darker color, lower closed-cell contents, and slower foaming times. The foam made with corn stover enzymatic hydrolysis lignin showed no significant difference from the control foam in terms of compressive strength and outperformed all other lignin-based foams due to its higher aliphatic and p-hydroxyphenyl hydroxyl contents. Lignin-based foams that passed all required performance testing were made with lignins having higher pH, potassium, sodium, calcium, magnesium, and aliphatic/p-hydroxyphenyl hydroxyl group contents than those that failed.     

Fabrication‐controlled morphology of poly(butylene succinate) nano‐microcellular foams by supercritical CO2

Poly(butylene succinate) urethane ionomer (PBSUIs) foams with nano‐microcellular morphology were fabricated using supercritical CO₂ (sc‐CO₂) at different parameters. Effect of urethane ionic group (UIG) content (ranged from 1% to 5%) on the rheology and crystallization of PBSUIs were evaluated by intrinsic, dynamic rheological, X‐ray diffraction, and differential scanning calorimetry measurements. The results show that the complex viscosity of PBSUIs vastly improved, while their intrinsic viscosity and crystallinity decreased. They also evidenced that CO₂ promoted the formation of crystallites in the amorphous and increased the X_c of PBSU and PBSUIs foams. Scanning electron microscope was employed to explore the influences of UIG content and foaming parameters on the morphologies of PBSUIs microcellular foams, and it revealed that UIG content was the dominated factor. The cell size and cell densities of PBSUIs microcellular foams were smaller than 5.0 micrometers and higher than 1.5 × 10¹⁰ cells/cm³, respectively, even foamed at diverse variations of foam temperature and pressure. Interestingly, PBSUIs with 3% and 5% UIG content achieved microcellular foams in nano‐cells, high‐stretched elliptical shape. The mechanism was ascribed that these PBSUIs with high melt viscosities could retard the CO₂ bubbles to merge during the foam process and induce the cells to stretch and orient in depressururization direction. This study proposed a novel method for fabricating PBS nano‐microcellular foams.     

Study on microstructure and mechanical properties relationship of short fibers/rubber foam composites

Research on short fibers/rubber foam composites is rarely found in the literature. In this paper, microcellular rubber foams unfilled (MF), strengthened by pretreated short fibers (MFPS) and untreated short fibers (MFUS) are prepared, respectively. The microstructure and mechanical properties of the three composites have been studied via scanning electron microscope (SEM) and mechanical testing, respectively. The SEM results show that both pretreated and untreated short fibers disperse uniformly in the composites and in bidimensional orientation. Moreover, the pretreated short fibers have much better adhesion with the rubber matrix than untreated ones. The experimental results also indicate that the introduction of short fibers is mainly responsible for the great enhancement of most mechanical properties of the microcellular rubber foams, and the good interfacial adhesion of the short fibers with the matrix contributes to the more extensive improvement in the mechanical properties. It is also found that the reinforcement effect of short fibers to compressive modulus strongly depends on the density of microcellular rubber foams, the orientation of short fiber and the deformation ratio. The compressive modulus of microcellular rubber foams at the normalized density less than 0.70 and beyond 0.70 is predicted by the modified Simple Blending Model and the Halpin-Kerner Model, respectively. The theoretically predicted values are in good accordance with the experimental results.     

The Influences of Polymers and Temperature on the Foam Properties of 3‐Dodecylalkoxyl‐2‐hydroxylpropyl Trimethylammonium Chloride

The foam performances of 3‐dodecoxy‐2‐hydroxypropyl trimethylammonium chloride (C₁₂TAC) have been determined in the existence of different relative amount of polymer. The experimental results show that the foaming ability of the mixture systems of the C₁₂TAC/PEG and C₁₂TAC/PVP is stronger than that of the surfactant solutions in the absence of polymer, and with the increase of relative amount of polymer both foaming efficiency and foam stability of the surfactant solutions are evidently enhanced. For the aqueous solution of the surfactant, effect of temperature on foaming properties has also been examined. The results show that both the foaming ability and stability of the foams of the surfactant solutions are highest (or strongest) at 30°C.     

Preparation and dielectric properties of polyimide foams containing crosslinked structures

In order to obtain cellular materials with low dielectric properties, crosslinked polyimide foams were prepared using 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride (BTDA), 4,4′‐oxydianiline (ODA) and 2,4,6‐triaminopyrimidine (TAP) as monomer via a poly(ester‐amine salt) precursor process. The structures of the precursors and the polyimide foams were characterized by thermogravimetric analysis (TGA) and FT‐IR, while the morphologies of the polyimide foams were viewed from scanning electron microscopy (SEM) measurements. The results revealed that the poly(ester‐amine salt) precursor containing TAP could successfully be converted to a crosslinked polyimide foam with relatively uniform cell structure. Also, the crosslinking of TAP improved the mechanical properties of foams in comparison with the non‐crosslinking systems. With increasing content of TAP, the dielectric constants of the polyimide foams decreased gradually. For the foam with TAP molar ratio at 15%, the dielectric constant was as low as 1.77 at the frequency of 10 kHz. Though the thermal resistance decreased slightly for crosslinked foams, the decomposition temperatures were still maintained above 520°C. Copyright © 2006 John Wiley & Sons, Ltd.     

Effect of cationic polymers on foam rheological properties

We study the effect of two cationic polymers, with trade names Jaguar C13s and Merquat 100, on the rheological properties of foams stabilized with a mixture of anionic and zwitterionic surfactants (sodium lauryloxyethylene sulfate and cocoamidopropyl betaine). A series of five cosurfactants are used to compare the effect of these polymers on foaming systems with high and low surface dilatational moduli. The experiments revealed that the addition of Jaguar to the foaming solutions leads to (1) a significant increase of the foam yield stress for all systems studied, (2) the presence of consecutive maximum and minimum in the stress vs shear rate rheological curve for foams stabilized by cosurfactants with a high surface modulus (these systems cannot be described by the Herschel-Bulkley model anymore), and (3) the presence of significant foam-wall yield stress for all foaming solutions. These effects are explained with the formation of polymer bridges between the neighboring bubbles in slowly sheared foams (for inside foam friction) and between the bubbles and the confining solid wall (for foam-wall friction). Upon addition of 150 mM NaCl, the effect of Jaguar disappears. The addition of Merquat does not noticeably affect any of the foam rheological properties studied. Optical observations of foam films, formed from all these systems, show a very good correlation between the polymer bridging of the foam film surfaces and the strong polymer effect on the foam rheological properties. The obtained results demonstrate that the bubble-bubble attraction can be used for efficient control of the foam yield stress and foam-wall yield stress, without significantly affecting the viscous friction in sheared foams.     

Intrinsic styrene/maleic anhydride copolymer foam; a new green foaming technology

DSM has developed a new foaming technology based on carbon dioxide released via a controlled chemical reaction through catalyzed decarboxylation of SMA, a copolymer of Styrene (S) and maleic anhydride (MA). This carbon dioxide is thus used as an environmentally friendly blowing agent to generate intrinsically foamed SMA-based materials. The modulus of the foam exceeds by far (factor of 2–3) the modulus of common thermoplastic foams based on e.g. PS. The tensile strength is also higher (10%). This opens up many opportunities for SMA foams in structural applications. One example is roofliners. SMA has also been successfully applied as a chemical blowing agent (e.g. in combination with ABS) for the production of a high-density foam on an injection moulding machine or an extruder. In this paper the chemical background, processing, properties and some applications of intrinsically foamed SMA will be discussed.     

大豆油树脂基泡沫塑料的力学性能与生物降解性研究

用丙烯酸酯化环氧大豆油(AESO)和甲基丙烯酸甲酯(MMA)经自由基共聚合制得一种新型的植物油基泡沫塑料.对AESO/MMA泡沫塑料的压缩性能的各种影响因素进行了细致研究,结果表明,所得泡沫塑料的压缩性能取决于AESO/MMA的比例、引发剂和促进剂的浓度.AESO泡沫塑料具有与传统不饱和聚酯泡沫塑料相似的压缩强度,而且比后者具有更高的韧性,同时这类植物油基泡沫塑料有着良好的生物降解性.     

Modified silica-based isoprene rubber composite by a multi-functional silane: Preparation and its mechanical and dynamic mechanical properties

Modified silica-based isoprene rubber (IR) composite has been designed and prepared by using a multi-functional silane, 2-aminoethyl-2-(3-triethoxysilylpropyl)aminoethyl disulfide (ATD), as coupling agent. Such modification significantly improved the dispersity of silica in the corresponding composites, as verified by SEM observation. And the hardness, tensile strength, stress at definite elongation, tear strength and temperature rise as well as the value of dynamic loss coefficient ranging from 0 °C to 80 °C of silica/IR vulcanized composites, are significantly improved, especially with low ATD dosage (2–4 phr). This modification of silica-based IR composite by employing ATD as coupling agent provides a facile and effective method to prepare silica-based rubber composites with improved mechanical properties and low hysteresis.     

Influence of Liquid Isoprene Rubber on Strain Softening of Carbon Black Filled Isoprene Rubber Nanocomposites

The reinforcement of rubbers by nanoparticles is always accompanied with enhanced dissipation of mechanical energy upon large deformations. Methods for solving the contradiction between improving reinforcement and reducing energy dissipation for rubber nanocomposites have not been well developed. Herein carbon black(CB) filled isoprene rubber(IR)/liquid isoprene rubber(LR) blend nanocomposites with similar crosslink density(ν_e) are prepared and influence of LR on the strain softening behaviors including Payne effect under large amplitude shear deformation and Mullins effect under cyclic uniaxial deformation is investigated. The introduction of LR could improve the frequency sensitivity of loss modulus and reduce critical strain amplitude for Payne effect and loss modulus at the low amplitudes.Meanwhile, tuning ν_e and LR content allows reducing mechanical hysteresis in Mullins effect without significant impact on the mechanical performances. The investigation is illuminating for manufacturing nanocomposite vulcanizates with balanced mechanical hysteresis and reinforcement effect.     

基于乘用车轮胎胎面胶粉的再生橡胶的制备及性能

通过力化学再生法制备了以废轮胎胶粉为原料的再生橡胶，研究了不同活化剂420用量对再生橡胶性能的影响，测试表明：再生橡胶含硫键断裂生成了硫自由基，随着活化剂含量的增加，再生橡胶的邵氏硬度和交联密度持续降低；拉伸强度、断裂延伸率和凝胶含量均先升高后降低，在活化剂用量为0.9 phr时，拉伸强度和断裂延伸率最大，再生橡胶的凝胶含量最大为19.7%。 微观形貌发现，废轮胎胎面胶粉的颗粒较为分散，再生橡胶的结构颗粒相互粘连，孔洞和缺陷较多，再生橡胶的门尼黏度随着活化剂含量的增加而降低。 综合来看，活化剂420的最佳含量为0.9 phr，再生橡胶各项性能最优。     

Effect of Electron Beam Irradiation and Ethylene Vinyl Acetate Copolymer on the Properties of NBR/HDPE Blends

The mechanical and physical properties of blends based essentially on nitrile butadiene rubber (NBR) and different ratios of high density polyethylene (HDPE) up to 25 parts per hundred part of rubber (phr) before and after electron beam irradiation were investigated. The values of tensile strength (TS), tensile modulus at 50% elongation (M₅₀), hardness and gel fraction % (GF%) of NBR/HDPE blends were increased with both irradiation dose and by increasing the content of HDPE in the blends. On the other hand, the values of elongation at break (E _b ) were decreased with both irradiation dose and the content of HDPE in the blends. By loading NBR/HDPE (100/25) blend with ethylene vinyl acetate (EVA) copolymer the mechanical and physico-chemical properties were improved. Moreover, the degree of improvement is proportional to the loading content of EVA.