Simultaneous enhancement of thermal conductivity and flame retardancy for epoxy resin thermosets through self‐assemble of ammonium polyphosphate surface with graphitic carbon nitride

Conferring the flame retardant performance and thermal conductivity simultaneously for epoxy resin (EP) thermosets was significant for fire safety and thermal management applications of electrical and electronic devices. Herein, the graphitic carbon nitride (g‐C₃N₄) with desired amount was assembled on the surface of ammonium polyphosphate (APP), and the obtained APP/g‐C₃N₄ (CN‐APP) was characterized and confirmed by X‐ray diffraction, Fourier transform infrared spectroscopy tests, scanning electron microscopy, and transmission electron microscopy. CN‐APP was incorporated into EP and then cured with m‐phenylenediamine. The thermal conductive value of EP/CN‐APP thermosets achieved 1.09 W·mK^?1, and the samples achieved UL‐94 V‐0 grade during vertical burning tests with the limiting oxygen index of 30.1% when 7 wt% CN‐APP with the mass fraction of APP/g‐C₃N₄ of 9/1 was incorporated. For comparative investigation, equal amount of individual g‐C₃N₄ was introduced into EP thermosets, and the thermal conductivity was only 0.4 W·mK^?1. Compared with pure EP, the addition of CN‐APP enhanced the glass transition temperature of EP/CN‐APP thermosets and promoted the generation of more expanded, coherent, and compact char layer during combustion. Consequently, the heat release and smoke production of EP/CN‐APP thermosets were greatly suppressed and led to the improvement of fire safety of materials. It was an alternative and promising approach for preparing high‐performance polymeric materials especially used in integrated electronic devices.     

Synergistic effect of aluminum hypophosphite and intumescent flame retardants in polylactide

Aluminum hypophosphite (AHP) was introduced into polylactide/intumescent flame retardant (PLA/IFR) systems by melt blending. The flame retardant and thermal properties of the PLA composites were investigated. The results suggest that a synergistic effect exists between IFR and AHP on the char formation and anti‐dripping behavior of PLA composites. The PLA/IFR composites containing 10 wt% IFR can pass the UL‐94 V‐0 rating but the test is accompanied by heavy melt dripping. For the PLA/AHP a UL‐94 V‐2 rating is obtained for the same loading of IFR. However, the composites containing 7 wt% IFR and 3 wt% AHP pass the UL‐94 V‐0 rating with modified dripping behavior. Moreover, the char from combustion of PLA/IFR is flexible but of poor quality. That for PLA/AHP is brittle with many cracks. In contrast, that for PLA/IFR/AHP is strong and compact. Thus it can resist the erosion due to heat and gas formation and protect the inside of the matrix. In addition, AHP causes the crosslinking among APP, which promotes the char formation and prevents the melt dripping. This is the main reason for the good flame retardant properties of PLA composites. Copyright © 2015 John Wiley & Sons, Ltd.     

Synergistic effect of boron containing substances on flame retardancy and thermal stability of clay containing intumescent polypropylene nanoclay composites

The functions of nanoclay and three different boron containing substances, zinc borate (ZnB), borophosphate (BPO₄), and boron silicon containing preceramic oligomer (BSi), were studied to improve the flame retardancy of polypropylene (PP)‐nanoclay‐intumescent system composed of ammonium polyphosphate (APP) and pentaerythritol (PER). The flame retardancy of PP composites was investigated using limiting oxygen index (LOI), UL‐94 standard, thermogravimetric analysis (TGA), and cone calorimeter. According to the results obtained, the addition of 20 wt% intumescent flame retardant (IFR) improved the flame retardancy by increasing the char formation. Addition of clay slightly increases the LOI value and reduces the maximum heat release rate (HRR). Addition of clay also increases the barrier effect due to intumescent char, especially in thin samples. Boron compounds show their highest synergistic effect at about 3 wt% loading. According to UL‐94 test and LOI test, 3 wt% ZnB containing composite shows the highest rating (V0) and BPO₄ containing sample shows the highest LOI value (26.5). Copyright © 2010 John Wiley & Sons, Ltd.     

The effect of hBN on the flame retardancy and thermal stability of P-N flame retardant PA6

A novel thermally conductive Polyamide 6 (PA6) with good fire resistance was prepared by introducing a phosphorous-nitrogen flame retardant (FR) and platelet-shaped hexagonal boron nitride (hBN) into the matrix. With high thermal conductivity and good flame retardancy, the material is suitable for applications in electronic and electrical devices. The limiting oxygen index (LOI) changes for various loadings content of FR. However this formulation still does not show an ideal fire resistance, due to the appearance of melt dripping behavior during the UL 94 test. With the extra introduction of 3 vol% and 5 vol% hBN, the melt dripping behavior during the burning process completely disappeared. The hBN also increased the thermal conductivity. Furthermore PA6 compounded with FR and hBN showed a better thermal stability than neat PA6. The morphology of the char residues was investigated by scanning electron microscopy (SEM). The flaky hBN acted as the framework in the char structure and the rigid hBN could effectively break the bubble-shaped char on the surface of the residues which resulted in the enhancement of the strength and compactness of the char.     

Effect of nanosized carbon black on thermal stability and flame retardancy of polypropylene/carbon nanotubes nanocomposites

Nanosized carbon black (CB) was introduced into polypropylene/carbon nanotubes (PP/CNTs) nanocomposites to investigate the effect of multi‐component nanofillers on the thermal stability and flammability properties of PP. The obtained ternary nanocomposites displayed dramatically improved thermal stability compared with neat PP and PP/CNTs nanocomposites. Moreover, the flame retardancy of resultant nanocomposites was greatly improved with a significant reduction in peak heat release rate and increase of limited oxygen index value, and it was strongly dependent on the content of CB. This enhanced effect was attributed mainly to the formation of good carbon protective layers by CB and CNTs during combustion. Rheological properties further confirmed that CB played an important role on promoting the formation of crosslink network on the base of PP/CNTs system, which were also responsible for the improved thermal stability and flame retardancy of PP. Copyright © 2013 John Wiley & Sons, Ltd.     

Synergetic effect of thermal conductivity and flame retardancy of cyanate ester composites containing DOPO and BN with great dielectric properties

DOPO and boron nitride (BN) fillers with different particle sizes and several loadings were employed to improve the properties of cyanate ester (CE) resin. The effects of BN content and particle size on the thermal conductivity of the BN‐DOPO/CE ternary composites were discussed. The influence of enhancing the thermal conductivity of the ternary composites on their flame retardancy was studied. The consequences showed that increasing the thermal conductivity of BN‐DOPO/CE composites had an active impact on their flame retardancy. Approving flame retardancy of the ternary composites was certified by the high limiting oxygen index (LOI), UL‐94 rating of V‐0, and low heat release rate (HRR) and total heat release (THR). For instance, in contrast with pure CE matrix, peak of HRR (pk‐HRR), average of HRR (av‐HRR), THR, and average of effective heat of combustion (av‐EHC) of CEP/BN_{0.5 μm}/10 composite were decreased by 51.7%, 33.8%, 18.7%, and 18.9%, respectively. Thermal gravimetry analysis (TGA) showed that the addition of BN fillers improves the thermal stability of the composites. Moreover, the ternary composites possess good dielectric properties. Their dielectric constants (ε) are less than 3, and dielectric loss tangent (tgδ) values are lower than neat CE resin.     

Metal‐organic framework MIL‐53 (Fe)@C/graphite carbon nitride hybrids with enhanced thermal stability,flame retardancy,and smoke suppression for unsaturated polyester resin

Metal‐organic framework MIL‐53 (Fe)@C/graphite carbon nitride hybrid (MFeCN), a novel flame retardant, was synthesized by hydrothermal reaction and subsequently added into unsaturated polyester resin (UPR). The structure, morphology, and thermal stability of MFeCN were characterized by Fourier transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD), X‐ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy‐dispersive X‐ray spectroscopy (EDS), and thermogravimetric analysis (TG). The thermal stability and flammability of the UPR composites were characterized by TG and cone calorimeter tests (CCT). The results of CCT demonstrated that the peak heat release rate (pHRR), total heat release (THR), peak smoke production rate (pSPR), and total smoke production (TSP) of UPR/MFeCN‐4 were reduced by 39.8%, 10.2%, 33.3%, and 14.5%, respectively, comparing with UPR. The results of TG and CCT indicated that MFeCN could improve the thermal stability, flame retardancy, and smoke suppression properties of the UPR composites. The residues after CCT were then characterized by laser Raman spectroscopy (LRS), XPS, and SEM. Finally, based on the above experimental results and analysis, the flame retardancy mechanism of MFeCN was proposed.     

Catalytic dehydrogenation of natural terpenes via CuPd alloy nanoparticles generated on mesoporous graphitic carbon nitride

A facile wet-chemical protocol for the synthesis of bimetallic CuPd alloy nanoparticles (NPs) anchored on mesoporous graphitic carbon nitride (m-gCN), serving as both stabilizer and support material, was presented herein. The presented protocol allowed to synthesize nearly monodisperse CuPd alloy NPs with an average particle size of 3.9 ± 0.9 nm without use of any additional surfactants and to prepare CuPd/m-gCN nanocatalysts with different Cu/Pd compositions (Cu₂₅Pd₇₅/m-gCN, Cu₃₅Pd₆₅/m-gCN, Cu₁₆Pd₇₄/m-gCN, Cu₃₂Pd₆₈/m-gCN, Cu₁₀Pd₉₀/m-gCN, and Cu₅₀Pd₅₀/m-gCN). After the detailed characterization of CuPd/m-gCN nanocatalysts, they were utilized as catalysts in the dehydrogenation of terpenes. Among all tested nanocatalysts, Cu₅₀Pd₅₀/m-gCN showed the highest activity in terms of the product yields within the same reaction time. Various parameters influencing the catalytic activity of Cu₅₀Pd₅₀/m-gCN were studied using himachalene as a model substrate and the optimum conditions were determined. Under the optimized reaction conditions, the catalytic application of Cu₅₀Pd₅₀/m-gCN nanocatalysts was extended to nine different terpenes and the corresponding products were obtained in high conversion yields (>90%) under mild conditions. A reusability test showed that Cu₅₀Pd₅₀/m-gCN nanocatalysts can be re-used up to four cycles without significant loss in their initial activity.     

Synergistic effect of DOPO immobilized silica nanoparticles in the intumescent flame retarded polypropylene composites

The synergistic effect of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) immobilized silica (SiO₂‐DOPO) nanoparticles with an intumescent flame retardant (IFR) on the flame retardancy of polypropylene (PP) was investigated by UL 94 vertical tests and limiting oxygen index (LOI) measurements. It was found that the PP/IFR composites (25 wt%) achieved the UL94 V0 grade and LOI increased to 32.1 with an incorporation of 1.0 wt% SiO₂‐DOPO nanoparticles. Based on thermogravimetric analysis, scanning electronic microscopy and rheological analysis, it is speculated that three factors are mainly contributed to the improvement of the flame retardancy. First, the thermal stability of PP/IFR composites was improved by incorporating SiO₂‐DOPO nanoparticles. Second, the presence of SiO₂‐DOPO nanoparticles could induce the formation of a continuous char skin layer during combustion. The compact char layer could effectively impede the transport of bubbles and heat. Third, rheological analysis indicated that SiO₂‐DOPO nanoparticles could increase viscosity of the PP/IFR composites, which was also benefited to increase flame retardancy. Copyright © 2013 John Wiley & Sons, Ltd.     

Synergistic effect of decabromodiphenyl ethane and montmorillonite on flame retardancy of polypropylene

Polypropylene (PP) is melt-compounded in a twin-screw extruder with surface-modified decabromodiphenyl ethane/antimony trioxide (DBDPE/Sb₂O₃) and organically modified montmorillonite (OMMT). The intercalation and dispersion microstructure of OMMT in the nanocomposites are investigated by X-ray diffraction, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Thermal stability and char residue are characterized by thermogravimetric and differential thermal analysis (TGA–DTA). Flame retardant properties are evaluated by limited oxygen index (LOI) and UL-94 vertical burning test.The results indicate that better flame retardancy can be achieved for the composite containing a modified mixture DBDPE/Sb₂O₃. The presence of DBDPE/Sb₂O₃ could improve the dispersion of OMMT in polypropylene, leading to higher thermal stability and more char residue. A synergistic effect between OMMT and DBDPE/Sb₂O₃ has been observed and discussed.     

Synergistic effect of boron containing substances on flame retardancy and thermal stability of intumescent polypropylene composites

The synergistic effect of four different boron containing substances, zinc borate (ZnB), borophosphate (BPO₄), boron silicon containing preceramic oligomer (BSi) and lanthanum borate (LaB), were studied to improve the flame retardancy of a polypropylene (PP) intumescent system composed of ammonium polyphosphate (APP) and pentaerythritol (PER). The flame retardancy of PP composites was investigated by limiting oxygen index (LOI), UL-94 standard, thermogravimetric analysis (TGA) and cone calorimeter tests. The addition of 20 wt% intumescent flame retardant (IFR) improves the flame retardancy by increasing the char formation. According to LOI and UL-94 test, boron compounds show their highest synergistic effect at 1 wt% loading. BPO₄ containing composite shows the highest LOI (30), lowest maximum heat release rate (HRR) and lowest total heat release rate (THR) value. Although the char yield increases as the amount of boron compounds increases, the flame retarding effect decreases. Cone calorimeter and TGA data indicate that the boron compounds are likely to show their synergistic effect by reinforcing the integrity of char which improves its barrier effect rather than increasing the char yield.     

Efficient strategies for boosting the performance of 2D graphitic carbon nitride nanomaterials during photoreduction of carbon dioxide to energy-rich chemicals

Nowadays, the alarming growing interest in providing a solution to increasing concentration of atmospheric carbon dioxide (CO₂) and the associated pollution has attracted global attention. The consequential effects of CO₂ are detrimental to the environment owing to the continuous depletion of carbon-emitting fossil fuels. Photocatalytic CO₂ reduction (CO₂R) to valuable chemicals and fuels is one the promising alternative option to mitigate the global menace instigated by CO₂ emissions. If the strategies for enhancing the CO₂R are unavailable, inefficient, or inappropriate, then efficiency conversion CO₂ to valuable products can become problematic. In that case, the emission of CO₂ results in synchronizing upsurge in the global-mean air surface temperature on the earth and sea levels from 1980 to 2100. This study presents different strategies for boosting the photocatalytic performance of 2D graphitic carbon nitride (g-C₃N₄) for CO₂R reaction. The first part consists of the fundamental principles of photocatalysis. The second part presents some answers to the question: what governs the mechanism of photocatalytic CO₂R? The existing literature lack comprehensive information about the strategical influence of available reactor designs on the photoactivity of 2D g-C₃N₄ for CO₂ conversion to energy-rich chemicals and ways to improve them as discussed in this study. This was then followed by strategies about the synthetic methods for enhancing photocatalytic CO₂R over 2D g-C₃N₄ materials before the discussion of the strategies for enhancing the CO₂ photoreduction on the 2D g-C₃N₄ nanomaterials. Some groups of g-C₃N₄ nanomaterials for photoreduction of CO₂R were also discussed. Unlike the previous reviews in the field, the present study presents some innovation to bridge the knowledge gaps of the previous reviews and corresponding insight thereof. For future breakthroughs, this study also explains some problems with the interpretation in the field. We also highlight insights into innovation on exclusion and inclusion criteria about the performance metrics and present some queries, concerns, and problems with the previous studies. The concluding part consists of research outlooks, including commonly overlooked challenges and future perspectives for ensuring highly efficient strategies, applications of 2D g-C₃N₄ photocatalysts, and CO₂ conversion to meet industrial scale expectations. The present study hypothesized that considering the current technological age, the experiment should go beyond presenting only illustration and analysis about the band energy, but the detailed explanation/information about the pathways of the various products formed using molecular dynamics system and artificial intelligence aspects should be combined in the future studies.     

Synergistic effect of graphene oxide and boron-nitrogen structure on flame retardancy of natural rubber/IFR composites

In this paper, GO-BN(graphene oxide grafted boron nitride) was synthesized from graphene oxide and boron nitride by silane coupling agent KH550. Furthermore, GO-BN and intumescent flame retardant (IFR) were added into natural rubber (NR) simultaneously to improve its flame retardancy. The structure of GO-BN was studied by Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The analysis showed that GO-BN was successfully synthesized. The enhanced flame retardancy performance of flame retardant natural rubber (FRNR) was evaluated by limiting oxygen index (LOI) and UL-94 tests. Moreover, the combustion action of FRNR in fire was evaluated by cone calorimetry. Notably, the results showed that the sample with a GO-BN content of 12 phr showed the best flame retardancy performance. The heat release rate (HRR) and total heat release rate (THR) were remarkably decreased by 42.8% and 19.4%, respectively. Carbon residues were analyzed by infrared spectroscopy and scanning electron microscopy, which showed that GO-BN and IFR had a synergistic catalytic effect. The formation of compact thermal stable carbon layer after combustion was the key to protect engineering materials from combustion.     

Synergistic effect of zeolite 4A on thermal,mechanical and flame retardant properties of intumescent flame retardant HDPE composites

The combination of synergistic agent with intumescent flame retardant (IFR) systems provides a promising way to prepare high performance IFR composites. In this study, the effects of the synthetic zeolite 4 A in combination with the IFR system consisting of ammonium polyphosphate (APP) and tris (2-hydroxyethyl) isocynurate (THEIC) on thermal degradation, mechanical properties, flame retardancy and char formation of high-density polyethylene composites were investigated by limiting oxygen index (LOI) measurement, cone calorimetry, scanning electron microscopy and laser Raman spectroscopy. The LOI value of HD/FR/Z-0.5 composite with an optimum content of 0.5 wt. % zeolite 4 A and 25 wt. % of total flame retardant reaches 26.3 %. A low loading of zeolite 4 A can improve the bench-scale combustion performance as determined by cone calorimetry, and promote the formation of more compact char residue with a highly graphitic structure. However, a low loading of zeolite in combination with the IFR system consisting of APP and THEIC produces no significant changes in mechanical performance.     

Optimizing electronic structure and charge transport of sulfur/potassium co‐doped graphitic carbon nitride with efficient photocatalytic hydrogen evolution performance

Recently, graphitic carbon nitride (CN) has been widely investigated for solar energy conversion through water splitting, but its low photocatalytic activity needs to be further improved and optimized. Herein, S/K co‐doped CN photocatalysts have been fabricated by condensation of thiourea and dithiooxamide followed by post‐treatment in molten salt. As evidenced by XRD patterns and UV–vis DRS plots, the engineering crystalline and electronic structure of all as‐prepared samples have been explored through tailoring the mass ratio of thiourea and dithiooxamide as well as ratio of molten salt/the precursor. After optimization, the as‐prepared S/K co‐doped CN photocatalysts with needle‐like nanorods structure exhibit excellent hydrogen evolution rate of 1962.10 μmol^?1 g^?1 h^?1. While its photocatalytic activity is lower than that of pure CN by molten salt treatment (K‐doped CN) (2066.40 μmol^?1 g^?1 h^?1), which results from that the K content of S/K co‐doped CN photocatalyst is lower than that of K‐doped CN. Moreover, compared with K‐doped CN, S/K co‐doped CN photocatalyst possesses higher photocatalytic performance when irradiated by a light source (λ > 520 nm). This might be ascribed to the fact that the introduction of sulfur can expand light absorption region (λ > 520 nm), whereas K cannot improve light absorption of CN in this wavelength region. Furthermore, DFT calculation reveals that both S and K atoms can offer more electrons to band gap, leading to the formation of metallic‐character band structure. In addition, K atom can intercalate in the interlayer of CN and bridge the adjacent two layers, leading to the formation of charge delivery channels. These results demonstrate that S/K co‐doped CN photocatalysts facilitate the separation and transport of photogenerated charge carries, resulting in the efficient photocatalytic activity for hydrogen evolution. Besides, a competition between sulfur and potassium atom during the synthesis process is also discussed in details.     

Efficiency of wollastonite and ammonium polyphosphate combinations on flame retardancy of polystyrene

The thermal and fire properties of polystyrene (PS) flame retarded by a system composed of ammonium polyphosphate (APP) and wollastonite (W) were investigated by thermogravimetric analysis, pyrolysis‐combustion flow calorimeter, pyrolysis gas chromatography mass spectrometry, cone calorimetry and epiradiator. The combustion residues were observed by scanning electron microscopy/energy dispersive X‐ray spectroscopy and analyzed by X‐ray diffraction. The combination of both additives enables increasing the thermal stability of PS while increasing simultaneously the high temperature residue. The peak of HRR was also significantly reduced while time to ignition varied depending on the composition. It was shown that the degradation pathway of PS was affected by the presence of the additives implying a reduction of the effective heat of combustion. In the condensed phase, APP decomposition promotes char formation and favors the reactivity between phosphorus and silicate. A layer composed of char, W and a mixture of calcium and silicon phosphate is formed at the sample surface during combustion. This layer is cohesive enough to limit the release of combustible gases to the gas phase. Moreover, the thermally stable protective layer reaches high temperature enabling the re‐irradiation of a part of the incident heat flux. The flame retardancy of PS is thus enhanced. Copyright © 2012 John Wiley & Sons, Ltd.     

有序介孔石墨相氮化碳的合成及催化Knoevenagel缩合研究

以二氰二胺为前驱体,不同晶化温度的SBA-15为硬模板,用纳米浇铸法合成了一系列比表面和孔体积可调的介孔石墨相氮化碳(CND-SBA15)。通过N2吸-脱附、TEM、小角XRD、XPS、FT IR、CO2-TPD等手段研究了材料的织构、微观形貌、孔结构的有序性、化学组成和碱性质等。在以苯甲醛和丙二腈为底物的Knoevenagel缩合反应中,CND-SBA15材料表现出了很好的催化活性和稳定性。     

Synergistic effect of combined dimethyl methylphosphonate with aluminum hydroxide or ammonium polyphosphate retardant systems on the flame retardancy and thermal properties of unsaturated polyester resin

A series of flame-retardant unsaturated polyester resin (UPR) were prepared by the addition of dimethyl methylphosphonate (DMMP) with various amounts of aluminum hydroxide (ATH) or ammonium polyphosphate (APP) as the flame retardants. The combustion resistance effects of ATH/DMMP and APP/DMMP systems were evaluated by limiting oxygen index test and vertical burning test (UL-94). The thermal properties of UPR were investigated by thermogravimetric analysis. The structure of char was observed by scanning electron microscopy. DMMP incorporated with ATH or APP improved the flame retardancy and thermal properties of UPR. However, the fire-retardant mechanism of these two systems were different: The ATH/DMMP system provided synergistic effect in charring property of the UPR, produced great amount of residual char, and thus revealed the excellent flame retardancy. The APP/DMMP system further improved the flame retardancy of the UPR due to the change in the residual char structure rather than the increase in the production of char.     

石墨相氮化碳材料在样品前处理中的研究进展

作为一种新型非金属材料,石墨相氮化碳以其独特的优点,如简单的制备方法、优良的化学及热稳定性、良好的生物兼容性和无毒性等,受到越来越多的关注。石墨相氮化碳及其复合材料目前已被广泛应用于电催化、光催化、生物成像等领域。由于具有大的比表面积,同时又是富电子的疏水材料,石墨相氮化碳相关材料被认为是一种理想的样品前处理吸附剂。该文探讨了近年来石墨相氮化碳及其复合材料作为固相萃取、分散固相萃取、磁性固相萃取、固相微萃取吸附剂在样品前处理中的应用,并对未来的发展趋势和应用前景进行了展望,以期为相关领域的研究提供帮助。     

Temperature effect on HPLC retention of PCBs on porous graphitic carbon

Summary The effect of column temperature on solute retention was investigated for 10 PCBs with different degrees of planarity (degree of ortho position substitution). The variation of retention values (lnk) with temperature was measured using two solvents, n-hexane and dichloromethane, as mobile phase: retention decreases as temperature increases. The relationship between lnk values and temperature (1/T) exhibits a good linearity. The ΔH ⁰ values calculated are in the −2 to −5 kcal mole^{− 1} range: they are very similar for compounds with the same degree of ortho-substitution and are significantly higher for non-ortho substituted congeners. High temperature significantly improves separation efficiency (plate number significantly increases): this effect is the dominant factor controlling chromatographic resolution, which improves with increasing temperature. Operating at 40 °C, an efficient separation of planar PCBs was obtained with low solvent consumption.