Synthesis of heptamolybdate‐intercalated MgAl LDHs and its application in polyurethane elastomer

Heptamolybdate (Mo₇O₂₄^6?) was intercalated in the interlayer space between MgAl‐layered double hydroxides (Mo‐MgAl LDHs) by the hydrothermal and ion exchange method, and then polyurethane elastomer (PUE) based composites were prepared by the prepolymerization method with different amounts of Mo‐MgAl LDHs. X‐ray diffraction (XRD), Fourier transform infrared (FTIR) spectra, laser Raman spectroscopy (LRS), and scanning electron microscopy (SEM) were employed to characterize the obtained LDHs. The performance of the PUE/LDHs were evaluated by measuring their thermal gravimetric, heat release rate (HRR), and smoke density (Ds). The results show that PUE/LDH composites exhibit a lower peak heat release rate (pk‐HRR), Ds, and a prolonged combustion time, in comparison with neat PUE. Comparison between NO₃‐MgAl LDHs and Mo‐MgAl LDHs containing composites show that the introduction of Mo⁶⁺ is able to facilitate flame retardance and smoke suppression efficiency, which results mainly from the presence of MoO₃ derived from the decomposition of Mo₇O₂₄^6? intercalated LDHs. Mo‐MgAl LDHs reduce the pk‐HRR of composites by 39% with only 1 wt.% content, and the maximum Ds of composites is reduced to a minimal value of 274 with 10 wt.% Mo‐MgAl LDHs. More importantly, LDHs would improve the mechanical properties at a low content. The experimental results reveal the potential of Mo₇O₂₄^6? intercalated LDHs to improve both the flame retardancy and smoke suppression of PUE. Copyright © 2015 John Wiley & Sons, Ltd.     

The role of the trivalent metal in an LDH: Synthesis, characterization and fire properties of thermally stable PMMA/LDH systems

Two layered double hydroxides (LDHs), calcium aluminum undecenoate (Ca₃Al) and calcium iron undecenoate (Ca₃Fe), have been prepared by the co-precipitation method. XRD analysis of these LDHs reveals that they are layered materials and FT-IR and TGA confirmed the presence of the undecenoate anions in the material produced. The PMMA composites were prepared by bulk polymerization and the samples were characterized by XRD, TEM, TGA and cone calorimetry. Both additives greatly enhance the thermal stability of PMMA, while the calcium aluminum LDH gives better results when the fire properties were examined using the cone calorimeter.     

Flammability and thermal degradation behavior of ethylene‐vinyl acetate/layered double hydroxides/zinc borate composites

Mg‐Al‐Fe ternary‐layered double hydroxides (LDHs) were synthesized by a calcination‐rehydration method using Bayer red mud. The products were characterized using X‐ray diffraction and thermogravimetric analysis. The flammability and thermal degradation of ethylene‐vinyl acetate/layered double hydroxides/zinc borate (EVA/LDHs/ZB) composites were studied with limiting oxygen index, UL 94, cone calorimeter test, smoke density test, and thermogravimetry‐Fourier transform infrared spectrometry. Although limiting oxygen index value of the composites decreased with increasing ZB amount, a suitable addition of ZB can apparently improve the UL 94 rating of the material. The heat release rate of the 5% ZB containing ternary composites decreased compared with the EVA/LDHs composites. It is obtained from smoke density test that ZB could help smoke suppression. The ternary composites possessed a higher thermal stability than the EVA/LDHs composites. Copyright © 2016 John Wiley & Sons, Ltd.     

A flame‐retardant DOPO‐MgAl‐LDH was prepared and applied in poly (methyl methacrylate) resin

A novel inorganic and organic composite flame retardant (9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide [DOPO]–layered double hydroxide [LDH]) was synthesized via grafting DOPO with organic‐modified Mg/Al‐LDH, which was introduced into poly (methyl methacrylate) (PMMA) resin to prepare the flame‐retardant PMMA composites. Thermogravimetric analyzer (TGA) showed that the T_‐50% of DOPO‐LDH/PMMA composites enhanced by about 20°C, and with the 20% flame retardant, the residual char content can be increased by 39.8% in the air atmosphere compared with LDH/PMMA composites. In the UL‐94 and the limiting oxygen index (LOI) tests, it can be found that compared with LDH/PMMA composites, the LOI value of DOPO‐LDH/PMMA composites were raised evidently with the increased flame retardants, and the droplet combustion was greatly improved. These results could be ascribed to the action of DOPO free‐radical, catalytic charring of polymer and the effect of LDH physical barrier. Moreover, the novel DOPO‐LDH not only given PMMA a good flame‐retardant property and thermal stability, but also have higher visible light transmittance, ultraviolet‐shielding effect, and low loss of mechanical properties, which could further facilitate the wide application of inorganic environment‐friendly flame retardants in general resins and engineering resins and broaden the application of polymers.     

纳米LDH对环氧树脂燃烧的抑烟作用

水滑石;阻燃;纳米LDH对环氧树脂燃烧的抑烟作用     

The Effect of Hydrotalcite and Zinc Oxide on Smoke Suppression of Commercial Rigid PVC

To reduce the smoke release of poly(vinyl chloride) (PVC) during burning, layered double hydroxides (LDHs) and zinc oxide (ZnO) powders were used to modify the polymer. The results indicated that the addition of LDHs‐ZnO had a significant effect on smoke suppression. The limiting oxygen index (LOI) reached a maximum value and the smoke density rank (SDR) exhibited a minimum value when the weight percentages of LDHs and ZnO in PVC were 3% and 2%, respectively. Thermal stabilities of the modified PVC and degradation products were investigated by means of thermogravimetry and pyrolysis‐gas chromatography‐mass spectra (Py‐GC‐MS). The LDHs‐ZnO obviously accelerated the decomposition of PVC to release hydrogen chloride, and the decomposed PVC consequently produced the trans‐conjugated polyene sequences, which easily formed crosslinked structures. However, a cyclization reaction in PVC chain without the additives produced aromatic compounds such as benzene, toluene, and naphthalene at 350°C. Even though, an amount of aromatic compounds was released from the PVC modified with LDHs‐ZnO at the temperature of 600°C, the content of the decomposed products is relatively lower compared to unmodified PVC.     

The effects of wood-flour on combustion and thermal degradation behaviors of PVC in wood-flour/poly(vinyl chloride) composites

The effects of wood-flour on combustion and thermal degradation behaviors of PVC in wood-flour/poly (vinyl chloride) composites (WF-PVC) were investigated by using cone calorimeter (CONE) and TGA. The results show that thermal degradation behavior of WF-PVC composites has obvious characteristics of that of PVC. Interactions occur between wood-flour and PVC during the combustion and thermal degradation of WF-PVC composites. The thermal degradation of wood-flour can be accelerated by pure PVC. Moreover, the char formation can be raised by adding wood-flour to PVC. Compared with PVC at all flaming stage, when heat flux is kept at 50 kW m⁻², the average heat release rate (av-HRR), the total heat release (THR), the total smoke production (TSP) and the average specific extinction area (av-SEA) of WF-PVC composites are respectively reduced by 44%, 9.2%, 25.8% and 29.9%. In WF-PVC composites, the wood-flour has remarkable effects on the properties of heat release and smoke release of PVC.     

Mechanical and flame‐retardant properties and thermal decomposition of vinyl ester resin modified by different phenyl silsesquioxanes

The mechanical properties and fire resistance of vinyl ester resin (VER) composites containing cage‐shaped octaphenyl silsesquioxane (OPS), incompletely cage‐shaped phenyl silsesquioxane (PhT₇POSS), and ladder‐shaped phenyl silsesquioxane (PPSQ) were investigated. The POSS structure and dispersion have a great influence on the mechanical properties, thermal stability, and decomposition process of VER composites. The bending strength at break and modulus of the VER‐POSS composites were enhanced obviously, especially for VER‐PPSQ composite and VER‐OPS composite, respectively. In addition, PhT₇POSS‐based VER composites revealed the lower values of the peak heat release rate, total heat release, and total smoke release in cone calorimetry tests due to the formation of dense carbon/silica protective layers that acted as a barrier to heat and mass transfer. Moreover, the flame‐retardant mechanisms of condensed phase and gas phase were also investigated in detail. These results illustrate VERs modified by OPS, PhT₇POSS, and PPSQ are providing an applicable method to fabricate the composites with excellent flame‐retardant and mechanical properties.     

Synthesis and Characterization of Poly(ethylene terephthalate)/Modified Lithium‐Aluminum‐Layered Double Hydroxide Nanocomposites Prepared Using In‐situ Polymerization

Layered double hydroxides are a type of layered stacked compound, which can be intercalated with organic‐molecule modifiers. An ion‐exchange process for layered double hydroxide (LDH) was used to intercalate water‐soluble sulfanilic acid salt (SAS) and dimethyl 5‐sulfoisopthalate (DMSI) into lithium aluminum layered double hydroxides (LiAl LDHs). In this work, a hydrothermal process was used to modify LiAl LDHs, and the modified LiAl LDHs were treated with either SAS or DMSI through an ion‐exchange process and were then intercalated using bis‐hydroxyethylene terephthalate (BHET). The results indicate that the modified LiAl LDHs improved the interlayer compatibility between the PET and LiAl LDH layers; thus, enabling the oligomer molecules to more easily enter the gallery of the LiAl LDH layers so that polymer chains could be included between the LDH layers during polymerization of the matrix. The better barrier, mechanical properties, and thermal stability of these new types of PET nanocomposites are discussed.     

Phosphorus‐containing polyamide Mg(OH)2 nanocomposite coating on surface of poly(vinyl chloride) thin film: Study on thermal stability,flammability, and mechanical properties

Surface of poly(vinyl chloride) (PVC) thin films was coated using DOPO‐based polyamide (DBPA) coating and DBPA/Mg(OH)₂ nanocomposites (DBPN) coating by dip‐coating process. For this purpose, a new DOPO‐based dicarboxylic acid (DBDA) was synthesized and used for preparation of DBPA and organically surface modification of Mg(OH)₂ nanoparticles. The effects of DBPA and DBPN coatings on the morphology, thermal stability, combustion, and mechanical properties of PVC were investigated. The uniform dispersion of Mg(OH)₂ nanoparticles (nano‐MDH) and organically coating manner on the surface of the PVC films were confirmed by ATR‐IR spectroscopy, X‐ray diffraction (XRD), field emission scanning electron microscopy (FE‐SEM), energy dispersive X‐ray, and elemental mapping. From thermal gravimetry analysis (TGA) results, the 10 mass% loss temperature (T₁₀) increased from 268°C to 272°C in PVC coated with DBPA‐containing 10 mass% of modified Mg(OH)₂ (MMH). Also the char residue, first and second mass loss temperatures of all PVC coated were increased compared with the neat PVC film. According to microscale combustion calorimetry (MCC) results, the peak of heat release rate (pHHR) and total heat release (THR) were decreased from 128 ± 2 to 69 W/g and 12 ± 1 to 4 ± 2 KJ/g for PVC film coated with DBPA‐containing 10 mass% of MMH, compared with the neat PVC. From tensile test results, tensile strength was increased from 31.78 ± 0.8 to 39.64 ± 0.9 MPa for PVC coated with polyamide‐containing 5 mass% of MMH compared with the neat PVC.     

Preparation and enhanced properties of poly(propylene)/ silica‐grafted‐hyperbranched polyester nanocomposites

A series of poly(propylene) silica‐grafted‐hyperbranched polyester nanocomposites by grafting the modified hyperbranched polyester (Boltorn? H20), possessing theoretically 50% end carboxylic groups and 50% end hydroxyl groups, which endcapped with octadecyl isocyanate (C19), onto the surface of SiO₂ particles (30 nm) through 3‐glycidoxy‐propyltrimethoxysilane (GPTS) was prepared. The effect of silica‐grafted‐modified Boltorn? H20 on the mechanical properties of polypropylene (PP) was investigated by tensile and impact tests. The morphological structure of impact fracture surface and thermal behavior of the composites were determined by scanning electron microscopy (SEM) and differential scanning calorimetry (DSC), respectively. The melt viscosity of composites was investigated by melt flow index (MFI). The obtained results showed that: (1) the modified Boltorn? H20 was successfully grafted onto the SiO₂ surface confirmed by FT‐IR and X‐ray photoelectron spectroscopy (XPS) analysis; (2) the incorporation of silica‐grafted‐modified Boltorn? H20 (3–5 wt% SiO₂) greatly enhanced the notched impact strength as well the tensile strength of the composites; (3) the incorporation of silica‐grafted‐modified Boltorn? H20 had no influence on the melting temperature and crystallinity of PP phase; (4) the MFI of PP composites increased when the silica‐grafted‐modified Boltorn? H20 particles were added compared with PP/SiO₂ or PP/SiO₂‐GPTS composites. Copyright © 2004 John Wiley & Sons, Ltd.     

Amine‐Assisted Syntheses of Carbonate‐Free and Highly Crystalline Nitrate‐Containing Zn‐Al Layered Double Hydroxides

Zn‐Al layered double hydroxides (LDHs), with nitrate as the charge balancing anion in the interlayer space, were synthesized by precipitation from homogeneous solution containing different amines [e.g., hexamethylenetetraamine (HMTA), diethylenediamine (DEDA), trimethylamine (TMA) and dimethylamine (DMA)]. The applied method does not require nitrogen atmosphere. The solution pH and concentration of different amines were varied in order to identify the controlling parameters and whether nitrate or carbonate are the interlayer anion. Particularly, the addition of amines turns out to be an effective tool for the synthesis of nitrate containing Zn‐Al LDHs independent from the nitrogen atmosphere. The structure, textural, composition, and morphological properties were investigated using the powder X‐ray diffraction (PXRD), thermogravimetric analysis (TGA), FT‐IR spectroscopy, and scanning electron microscopy (SEM). The analyses showed that the samples had high crystallinity and purity. The NO₃‐ZnAl LDHs samples show that LDH sheets are predominantly smooth textured and the thickness of LDH sheets are found to be around 23 nm. The results also indicate that this method successfully produces a NO₃^– form Zn‐Al LDH that is almost identical to the one synthesized by conventional methods.     

Synthesis and Characterization of PE-g-MA／MgAI-LDH Exfoliation Nanocomposite via Solution Intercalation

An organo‐modified MgAl‐layered double hydroxide (OMgAl‐LDH) was successfully exfoliated in the xylene solution of polyethylene‐grafted‐maleic anhydride (PE‐g‐MA) under re‐fluxing condition. A PE‐g‐MA/MgAl‐LDH exfoliation nanocomposite was formed after the precipitation of PE‐g‐MA from the dispersion system. The structure and thermal property of the PE‐g‐MA/MgAl‐LDH exfoliation nanocomposite were characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetry analysis (TGA). The disappearance of d₀₀₁ XRD peak of OMgAl‐LDH at 20 = 3.2° suggests that the MgAl hydroxide sheets are exfoliated in the nanocomposite. The TEM image shows that the MgAl hydroxide sheets of less than 70 nm in length or width are exfoliated and dispersed disorderly in PE‐g‐MA matrix. TGA profiles indicate that the PE‐g‐MA/MgAl‐LDH nanocomposite with 5 wt% OMgAl‐LDH loading shows a faster charring process in temperature range from 210 to 390 °C and a greater thermal stability beyond 390 °C than PE‐g‐MA does. The decomposition temperature of the nanocomposite is 25 °C higher than that of PE‐g‐MA as measured at 50% weight loss. The PE‐g‐MA/MgAl‐LDH nanocomposite is promising for application of flame‐retardant polymeric materials.     

Layered double hydroxides intercalated with borate anions: Fire and thermal properties in ethylene vinyl acetate copolymer

Fire and thermal properties of ethylene vinyl acetate (EVA) composites prepared by melt blending with layered double hydroxides (LDH) have been studied. Two types of LDHs intercalated with borate anion were prepared using the coprecipitation method and the metals Mg²⁺, Zn²⁺ and Al³⁺. Characterization of the LDHs and the EVA composites was performed using X-ray diffraction, thermogravimetric analysis, and cone calorimetry. Thermal analyses show that the addition of LDHs improves the thermal stability of EVA. Fire properties evaluated using the cone calorimeter were significantly improved in the EVA/LDH composites. The peak heat release rate was reduced by about 40% when only 3% by weight of the LDH was added to the copolymer. Comparison of the fire properties of the LDHs with those of aluminum trihydrate (ATH), magnesium hydroxides (MDH), zinc hydroxide (ZH) and their combinations at 40% loading, reveal that the LDHs were more effective than when MDH and ZH are used alone.     

Thermal stability and flammability performance of polypropylene composites with silica pillared montmorillonites

In present work, silica pillared montmorillonite material (C‐SiO₂‐OMT) was prepared via the sol–gel method, and the influence of the powder on thermal stability and flammability performance of polypropylene (PP) composites was investigated. Characterization of C‐SiO₂‐OMT, elucidated with X‐ray diffraction, transmission electron microscopy, and N₂ adsorption–desorption, suggested that the powder had a mesoporous lamellar structure with high specific surface area and mesoporous volume. The formation of porous structure of C‐SiO₂‐OMT was more conducive than organically modified montmorillonite (OMT) to slowing the volatilization of pyrolytic products generated during thermal degradation process, which led to PP/C‐SiO₂‐OMT microcomposite show better thermal stability than PP/OMT nanocomposite at high temperature range. Flammability properties of these polymer materials evaluated by microscale combustion calorimetry, and cone calorimetry showed a contrary tendency, but C‐SiO₂‐OMT holds high promise to reduce the smoke yield. Copyright © 2013 John Wiley & Sons, Ltd.     

Thermal stability and fire retardancy of PMMA (nano)composites with layered metal hydroxides containing dodecyl sulfate anions

Layered double hydroxides (LDHs) with Mg/Al, Zn/Al, Ca/Al metal hydroxide layers, and a Zn/Ni hydroxy double salt (HDS) were prepared with a common anion, dodecyl sulfate [CH₃(CH₂)₁₀COO^?, DS]. The LDH and HDS additives were melt blended with poly(methyl methacrylate) (PMMA). The dispersion and morphology were characterized via X‐ray diffraction (XRD) and transmission electron microscopy. Mg/Al‐DS and Zn/Al‐DS LDHs were found to form nanocomposites with PMMA, exhibiting good dispersion and some degree of exfoliated morphology for the Zn/Al‐DS/PMMA combination and mixed intercalation and exfoliation behavior for Mg/Al‐DS in PMMA. The Ca/Al‐DS LDH and Zn/Ni‐DS HDS formed microcomposites with PMMA. Thermal stability was investigated via thermogravimetric analysis; each of the additives increased the thermal stability of PMMA. Cone calorimetry was used to measure the fire properties; the microcomposite of Zn/Ni‐DS HDS at 10% loading provided the best improvement in peak heat release rate, with a 40% reduction over the pure polymer. The residue composition after burning the composites was investigated. Copyright © 2010 John Wiley & Sons, Ltd.     

Supramolecular self‐assembly modification of ammonium polyphosphate and its flame retardant application in polypropylene

In order to improve its water resistance and compatibility with polymer matrix, ammonium polyphosphate (APP) is modified with melamine‐trimesic acid (MEL‐TA) aggregates by supramolecular self‐assembly technology. Chemical structure and morphology of APP@MEL‐TA are investigated by Fourier transform infrared spectroscopy and scanning electron microscopy (SEM), respectively. Intumescent flame retardant system of APP@MEL‐TA and charring‐foaming agent is introduced into polypropylene (PP) matrix. The flammability and combustion behavior of PP composites are investigated by limiting oxygen index (LOI), UL‐94 vertical burning, and cone calorimetry tests. In terms of LOI values and cone combustion results, APP@MEL‐TA performs better than pristine APP. Char residue of PP composites is investigated by SEM and Raman spectra. Flame retardant mechanisms are proposed based on thermal decomposition, combustion results, and analysis on char residue.     

Does organic modification of layered double hydroxides improve the fire performance of PMMA?

The effect of modified layered double hydroxides (LDHs) on fire properties of poly(methyl methacrylate) is investigated. Organically-modified LDHs were prepared via rehydration of calcined hydrotalcite in a palmitate solution. Composites consisting of the organo-LDHs, unmodified hydrotalcite and calcined oxides were prepared with poly(methyl methacrylate) using melt blending. Thermal and fire properties of the (nano)composites were studied. The thermogravimetric analyses of the composites show an increase in thermal stability. Fire performance, evaluated using cone calorimetry, show that organically-modified LDHs composites give the best reductions in peak heat release rate, PHRR, i.e., 51% at 10% weight loading. Dispersion of the LDHs was characterized using transmission electron microscopy and X-ray diffraction. Nanocomposite formation was observed with organically-modified LDHs, while the unmodified LDH composites gave only microcomposites.     

Thermal and photocatalytic behavior of Ti/LDH nanocomposites

The development of nanocomposite photocatalyst based on layered double hydroxides (LDHs) associated with TiO₂ was the subject of this research. The thermally activated Zn–Al LDHs were selected as catalyst support precursor because of their proven photocatalytic activity and therefore their possible contribution to overall activity of novel Ti–Zn–Al nanocomposite. The catalyst precursor (Zn–Al LDH) was synthesized by low supersaturation coprecipitation method, and its association with active TiO₂ component targeting the formation of novel Ti–Zn–Al nanocomposite was achieved by wet impregnation. Simultaneous thermal analysis (TG–DTA) was used to investigate the thermal behavior of Zn–Al LDH and Ti–Zn–Al LDHs. Complementary, morphology, texture, and structure characterization was carried out. The photocatalytic test reaction was performed under UV light using the methylene blue degradation. The results confirmed a successful impregnation of TiO₂ on catalyst support precursor Zn–Al–LDH followed by considerable change in morphology and structure of Zn–Al LDH precursor. It was concluded that the synergic effect between TiO₂ and Zn–Al LDH precursor contributes to the overall photocatalytic activity.     

Synergistic flame retardant effect of melamine in ethylene–vinyl acetate/layered double hydroxides composites

Mg–Al–Fe ternary layered double hydroxides (LDHs) were synthesized based on Bayer red mud by a calcination–rehydration method, and characterized by X-ray diffraction (XRD) and thermogravimetric analysis (TG). The synergistic effects between melamine and LDHs in ethylene–vinyl acetate (EVA) composites were studied using limiting oxygen index (LOI), UL 94, cone calorimeter test (CCT), smoke density test (SDT), and thermogravimetry–fourier transform infrared spectrometry (TG–IR). Though melamine decreases the LOI values of EVA/LDHs/melamine composites, a suitable amount of melamine can apparently improve UL 94 rating; the composite with 45 % LDHs and 5 % melamine can pass UL 94 test. The CCTs results indicate that heat release rates (HRR) of EVA/LDHs/melamine composites decreased in comparison with that of EVA/LDHs composites. The SDT results show that melamine is helpful to smoke suppression. The TG–IR data show that the ternary composites have a higher thermal stability than that of the binary composites.