Investigation on the undercooling and crystallization of Ni–Fe alloy coating melt by DSC

The undercooling of Ni–Fe alloy coating melt was in situ investigated by differential scanning calorimeter with flux processing technique. The highest undercooling of Ni–Fe alloy with 426 K was obtained as the thermal treatment temperature of the melt being 1904 K and the cooling rate being 50 K min^?1. When cooling rate is fixed, the undercooling depends on the melt processing temperature, and increases rapidly at the first stage. The effects of thermal treatment temperature and cooling rates on the undercooling were discussed.     

Undercooling and solidification of germanium melts studied by differential scanning calorimeter

~~Undercooling and solidification of germanium melts studied by differential scanning calorimeter~~     

液态Ti-Al合金的深过冷与快速枝晶生长

采用电磁悬浮和自由落体两种试验技术研究了液态Ti-25 wt.%Al合金的亚稳过冷能力、晶体形核机制和枝晶生长过程. 试验发现, 即使电磁悬浮无容器状态下仍难以消除润湿角θ ≥60°的异质晶核, 合金熔体过冷度可达210 K (0.11T_L). β-Ti相形核的热力学驱动力随过冷度近似以线性方式增大, 其枝晶生长速度高达11.2 m/s, 从而在慢速冷却条件下实现了快速凝固. 理论计算表明, 随着过冷度的逐步增大, β相枝晶生长从溶质扩散控制转变为热扩散控制. 当过冷度超过100 K时, 非平衡溶质截留效应可使合金熔体发生无偏析凝固. 然而, 单靠深过冷状态不足以抑制β相的后续固态相变. 对于落管中快速凝固的直径77-1048 μm合金液滴, 其冷却速率最高达1.05×10⁵ K/s, 深过冷与快速冷却的耦合作用能更有效地调控凝固组织形成过程.     

Pd-Ni-P大块金属玻璃的形成及其转变动力学

本文报道了Pd-Ni-P合金的过冷实验结果,研究了冷却速度对合金过冷行为的影响。通过将样品包裹在B₂O₃中从而减少样品的表面非均匀生核,使得样品在极低的冷却速度下形成大块金属玻璃。在玻璃转变温度(T_g=590K)处,冷却速度低达1K/s。利用经典的均匀生核与非均匀生核理论,计算了Pd₄₀Ni₄₀P₂₀合金的温度、时间转变曲线(即TTT图)。确定了合金的临界冷却速度。对结果进行了详细的讨论。 关键词：     

Specific heat and related thermophysical properties of liquid Fe-Cu-Mo alloy

The specific heat and related thermophysical properties of liquid Fe77.5Cu13Mo9.5 monotectic alloy were investigated by an electromagnetic levitation drop calorimeter over a wide temperature range from 1482 to 1818 K. A maximum undercooling of 221 K (0.13 Tm) was achieved and the specific heat was determined as 44.71 J·mol-1·K-1. The excess specific heat, enthalpy change, entropy change and Gibbs free energy difference of this alloy were calculated on the basis of experimental results. It was found that the calculated results by traditional estimating methods can only describe the solidification process under low undercooling conditions. Only the experimental results can reflect the reality under high undercooling conditions. Meanwhile, the thermal diffusivity, thermal conductivity, and sound speed were derived from the present experimental results. Furthermore, the solidified microstructural morphology was examined, which consists of (Fe) and (Cu) phases. The calculated interface energy was applied to exploring the correlation between competitive nucleation and solidification microstructure within monotectic alloy.     

The kinetics of solidification of Al-Si eutectic alloys under high pressure

Abstract

The kinetics of crystallization of eutectic alloys Al_100-xSi_x (χ=12, 18, 26 at.%) was investigated under pressures p=0.5, 2.5, 4.5 GPa. The values of supercooling and average grain size of silicon crystals were determined for alloys quenched from melt under different pressures with the cooling rate 10³ K/s. The data obtained were used to evaluate quantitatively the pressure dependences of surface tension (between melt and crystal) and activation energy of crystal growth which, in turn, have made it possible to determine the relative change of nucleation frequency and of the rate of crystal growth with pressure.

The possibility is shown, based on the investigation of mechanical properties of the samples obtained under high pressure, for improving the strength and the plasticity of A1-Si alloys by means of high pressure-high temperature treatment.     

定向结晶条件下聚乙二醇6000的强动力学效应

在单向温度场条件下, 采用不同抽拉速度实现了聚乙二醇6000的定向生长、界面形貌的实时观测及界面温度的测量, 进而揭示了其生长机制. 实验结果表明, 随着抽拉速度的增大, 界面的温度逐渐减小, 过冷度逐渐增大. 运用高聚物结晶的次级形核理论模型, 对实验数据进行了计算, 得到在界面过冷度为13.5 K左右时, 生长机制发生了由区域Ⅱ向区域Ⅲ的转变. 实验数据与等温结晶数据的比较发现等温结晶方法中获得过冷度相对较大, 是因为其包含了热过冷. 聚乙二醇6000定向结晶过程中需要的最大动力学过冷度为20 K, 说明由于高聚物的二维形核, 其生长主要由界面动力学控制, 具有较强的动力学效应.     

Metastable phase separation and rapid solidification of undercooled Co-Cu alloy under different conditions

The metastable liquid phase separation and rapid solidification behaviours of Co_61.8Cu_38.2 alloy were investigated by using differential thermal analysis (DTA) in combination with glass fluxing, electromagnetic levitation (EML) and drop tube techniques. It is found that the liquid phase separation process and the solidification microstructures intensively depend on the experimental processing parameters, such as undercooling level, cooling rate, gravity level, liquid surface tension and the wetting state of crucible. Large undercooling and surface tension difference of the two liquids tend to facilitate further separation and cause severe macrosegregation. On the other hand, rapid cooling and low gravity effectively suppress the coalescence of the minority phase. Severe macrosegregation patterns are formed in the bulk samples processed by both DTA and EML. In contrast, disperse structures with fine spherical Cu-rich spheres homogeneously distributed in the matrix of Co-rich phase have been obtained in drop tube.     

Thermophysical properties of Ni-5%Sn alloy melt

The surface tension and specific heat of Ni-5%Sn alloy melt were measured by the oscillating drop method and the drop calorimetric method using electromagnetic levitation, respectively. The temperature coefficient of surface tension is 6.43×10⁻⁴ N·m⁻¹K⁻¹ within the temperature regime of 1464–1931 K. The enthalpy change was measured in the temperature range from 1461 to 1986 K, and the average specific heat was obtained as 43.03 J·mol⁻¹K⁻¹. Some other thermophysical properties, such as viscosity, solute diffusion coefficient, density, thermal diffusivity and thermal conductivity of this alloy melt, were derived based on the experimentally measured surface tension and specific heat. Using these thermophysical parameters, the relation between solute trapping and undercooling in rapidly solidified α-Ni was calculated, and the theoretical prediction shows a good agreement with experimental data.     

Rapid solidification of Al-Cu-Ag ternary alloy under the free fall condition

The rapid solidification of Al-30%Cu-18%Ag ternary alloy is investigated by using the free fall method. Its solidified microstructure is composed of θ(Al₂Cu), α(Al) and ξ(Ag₂Al) phases. The liquidus temperature and solidus temperature are determined as 778 and 827 K, respectively. The alloy melt undercooled amounts up to ΔT _Max=171 K (0.20T _L). Its microstructural evolution is investigated based on the theoretical analysis of undercooling behavior and nucleation mechanics. It is found that the undercooling increases with the decrease of the diameter of the alloy droplet. When ΔT<78 K, the primary θ(Al₂Cu) phase of the alloy grows into coarse dendrite. When 78 K⩽ΔT⩽171 K, its refined θ(Al₂Cu) phase grows alternatively with α(Al) phase. Once ΔT⩾171 K, its microstructure is characterized by the anomalous (θ+α+ξ) ternary eutectic. Supported by the National Natural Science Foundation of China (Grant Nos. 50121101 and 50395105)     

Dendritic and eutectic growth in Sb<Subscript>60</Subscript>Ag<Subscript>20</Subscript>Cu<Subscript>20</Subscript> ternary alloy

The rapid solidification of Sb60Ag20Cu20 ternary alloy was realized by high undercooling method, and the maximum undercooling is up to 142 K (0.18TL). Within the wide undercooling range of 40-142 K, the solidified microstructures are composed of (Sb), θand ε phases. High undercooling enlarges the solute solubility of (Sb) phase, which causes its crystal lattice to expand and its crystal lattice constants to increase. Primary (Sb) phase grows in two modes at small undercoolings non-faceted dendrite growth is the main growth form; whereas at large undercoolings faceted dendrite growth takes the dominant place. The remarkable difference of crystal structures between (Sb) and θphases leads to (θ Sb) pseudobinary eutectic hard to form, whereas strips of θform when the alloy melt reaches the (θ Sb) pseudobinary eutectic line. The cooperative growth of θand ε phases contributes to the formation of (ε θ) pseudobinary eutectic easily. In addition, the crystallization route has been determined via microstructural characteristic analysis and DSC experiment.     

微重力下Fe-Al-Nb合金液滴的快速凝固机理及其对显微硬度的影响

采用落管无容器处理技术实现了Fe_(67.5)Al_(22.8)Nb_(9.7)三元合金在微重力条件下的快速凝固,获得了直径为40—1000μm的合金液滴.实验中合金液滴的过冷度范围为50—216 K,冷却速率随着液滴直径的减小由1.23×10~3K·s~(-1)增大到5.53×10~5K·s~(-1).研究发现,Fe_(67.5)Al_(22.8)Nb_(9.7)合金液滴的凝固组织均由Nb(Fe,Al)_2相和(αFe)相组成,且随着液滴直径的减小,初生Nb(Fe,Al)_2相由树枝晶转变为等轴晶,共晶组织发生了约3倍的细化且生长特征由层片共晶向碎断共晶转变;硬质初生Nb(Fe,Al)_2相的析出有效提高了合金的显微硬度.与电磁悬浮条件下同过冷合金的凝固组织对比发现,落管条件下的合金液滴凝固组织更细化,使得合金显微硬度提高了2%—6%.     

深过冷三元Ni-Cu-Co合金的快速枝晶生长

研究了深过冷条件下三元Ni₈₀Cu₁₀Co₁₀合金的快速枝晶生长, 采用电磁悬浮无容器处理方法获得了335 K(0.2T_L)的最大过冷度. X射线衍射分析与差示扫描量热分析均表明,凝固组织为α-Ni单相固溶体. 随过冷度增大, 凝固组织显著细化, 并且当过冷度达110 K时，凝固组织的形态由粗大形枝晶转变为等轴晶. 深过冷条件下溶质截留效应增强, 使得微观偏析程度减小. 对不同过冷度下合金枝晶的生长速度进 关键词： 深过冷 枝晶生长 快速凝固 溶质截留     

落管中Ni-Fe-Ti合金的快速凝固机理及其磁学性能

采用落管自由落体方法实现了Ni_(45)Fe_(40)Ti_(15)合金在微重力无容器条件下的快速凝固,获得了直径介于160—1050μm的合金液滴.理论计算表明冷却速率及过冷度随液滴直径减小而增大,并呈指数函数关系,实验获得的最大过冷度为210 K(0.14 T_L).随着过冷度增大,凝固组织中粗大的γ-(Fe,Ni)枝晶逐渐细化,二次枝晶间距减小,溶质Ti在γ-(Fe,Ni)相中的固溶度显著扩展.对不同直径合金液滴的凝固样品进行磁学性能分析,结果表明随着凝固合金液滴直径减小,其饱和磁化强度增大,矫顽力减小,矩形比下降,软磁性能明显提高.     

Shifting of the thermal properties of amorphous germanium films upon relaxation and crystallization

The modification of the thermal conductivity and melting temperature of unrelaxed amorphous Ge films on Si substrates upon laser-induced relaxation and crystallization is presented. Real-Time Reflectivity (RTR) measurements are used to determine experimentally both the melting threshold and the melt durations, and the finite element method is used to simulate the laser-induced heat-flow process. A thermal conductivity ofk=0.010 W dem K is determined for the unrelaxed material by fitting the experimental melting thresholds of unrelaxed films of different thicknesses. A similar procedure applied to the amorphous relaxed and crystallized materials lead to a shift to higher values of both the thermal conductivity and the melting temperature. In order to achieve a good fit of the experimental melt durations, it was necessary to assume a large degree of undercooling prior to solidification. The role of undercooling in the solidification process is finally discussed in terms of its dependence on the faser energy density and the high thermal conductivity of the substrate.     

微重力条件下Ni-Cu合金的快速枝晶生长研究

采用落管方法实现了Ni-50%Cu过冷熔体在微重力和无容器条件下的快速枝晶生长.对微重力条件下的晶体形核和快速生长进行了研究，发现随着过冷度的增大，晶体生长形态由粗大枝晶向规划均匀的等轴晶转变.实验中最大冷却速率达到8×103K/s，获得了218K(014TL)的最大过冷度.理论分析表明，过冷熔体中优先发生异质形核，形核率可达1012m-3s-1以上；Ni-50%Cu过冷熔体中的枝晶生长随过冷度的增大发生由溶质扩散控制向热扩散控制的生长动力学机理转变.在68K过冷度条件下，生长界面前沿的偏析程序最大. 关键词： 落管 微重力 深过冷 枝晶 熔体     

Phase separation and rapid solidification of liquid Cu<Subscript>60</Subscript>Fe<Subscript>30</Subscript>Co<Subscript>10</Subscript> ternary peritectic alloy

The metastable liquid phase separation and rapid solidification of Cu₆₀Fe₃₀Co₁₀ ternary peritectic alloy were investigated by using the drop tube technique and the differential scanning calorimetry method. It was found that the critical temperature of metastable liquid phase separation in this alloy is 1623.5 K, and the two separated liquid phases solidify as Cu(Fe,Co) and Fe(Cu,Co) solid solutions, respectively. The undercooling and cooling rate of droplets processed in the drop tube increase with the decrease of their diameters. During the drop tube processing, the structural morphologies of undercooled droplets are strongly dependent on the cooling rate. With the increase of the cooling rate, Fe(Cu,Co) spheres are refined greatly and become uniformly dispersed in the Cu-rich matrix. The calculations of Marangoni migration velocity (V _M) and Stokes motion velocity (V _S) of Fe(Cu,Co) droplets indicated that Marangoni migration contributes more to the coarsening and congregation of the minor phase during free fall. At the same undercooling, the V _M/V _S ratio increases drastically as Fe(Cu,Co) droplet size decreases. On the other hand, a larger undercooling tends to increase the V _M/V _S value for Fe(Cu,Co) droplets with the same size. Supported by the National Natural Science Foundation of China (Grant Nos. 50121101 and 50395105) and the Scientific and Technological Creative Foundation of Youth in Northwestern Polytechnical University of China (Grant No. W016223)     

熔体初始温度对液态金属Na凝固过程中微观结构影响的模拟研究

采用分子动力学方法对熔体初始温度热历史条件对液态金属Na凝固过程中微观结构的影响，进行了模拟研究，并采用双体分布函数g(r)曲线、键型指数法和原子团类型指数法对凝固过程中的微观结构进行了分析.结果表明：液态金属Na在不同熔体初始温度条件下以1×10¹¹K/s冷速凝固时，均形成晶化结构，其中1661和1441键型或体心立方基本原子团(14 6 0 8)在凝固过程中对微观结构的转变起决定性作用.同时发现：熔体初始温度对凝固微结构有显著影响，而对液态和过冷态的微观结构影响并不明显，只有在晶化起始温度T_c附近才充分地展现出来.不同熔体初始温度对凝固结构的晶化程度有不同的影响，虽其影响程度是随着熔体初始温度的下降呈非线性变化关系的，但仍表明是可以通过改变熔体初始温度来加以控制的.原子团类型指数法(比键型指数法)更进一步表征了晶化体系中原子团的结构特征，将有利于对液态金属凝固过程中微观结构的转变机理进行更为深入的研究.     

Dendrite growth characteristics within liquid Fe-Sb alloy

Bulk samples and small droplets of liquid Fe-10%Sb alloys are undercooled up to 429 K (0.24TL) and 568 K (0.32TL), respectively, with glass fluxing and free fall techniques. The high undercooling does not change the phase constitution, and only the αFe solid solution is found in the rapidly solidified alloy. The experimental results show that when the undercooling is below 296 K, the growth velocity of αFe dendrite rises exponentially with the increase of undercooling and reaches a maximum value 1.38 m/s. S...     

Ni熔体凝固过程中临界晶核和亚临界晶核的分子动力学模拟

本文用分子动力学模拟研究了Ni熔体以不同冷速凝固后微观结构的演变规律, 并通过理论计算确定出了Ni熔体凝固后获得理想非晶的临界条件. 模拟结果发现冷速小于10¹¹ K/s时, Ni 熔体凝固后形成晶态组织; 冷速在10¹¹ K/s到10^14.5 K/s之间时, Ni熔体凝固后形成由晶态结构与非晶态结构组成的混合组织. 冷速小于10¹⁰ K/s, Ni 熔体凝固后形成的晶态组织具有fcc结构; 冷速在10¹⁰ K/s到10^14.5 K/s之间时, Ni熔体凝固后组织中的晶态由fcc和hcp结构层状镶嵌排列构成. 通过分析模拟结果和计算结果, 确定出了Ni熔体凝固后形成理想非晶的临界冷速为10^14.5 K/s. 并发现Ni熔体中临界晶核(冷速等于10^14.5 K/s)和亚临界晶核(冷速大于10^14.5 K/s) 均由fcc和hcp组成层状偏聚结构, 这表明Ni熔体中生长的晶体、临界晶核和晶胚的结构是相同的. 关键词： 分子动力学模拟 晶体团簇 临界冷速 结构