搅拌摩擦焊准稳态热力耦合过程数值模拟研究

搅拌摩擦焊接过程中的材料塑性变形流场与温度场对焊接接头的组织演化及最终的力学性能有着十分重要的影响,许多学者对此进行了大量的研究.近年来的研究结果表明,该过程是一个极其复杂的热力耦合过程,温度场与材料塑性变形流场之间具有相互耦合效应.运用流体力学和传热学原理对准稳态热力耦合过程进行了数值模拟研究,通过计算得到了焊件材料的流场和温度场分布,并设计了相关实验对温度场进行了验证,结果表明该计算结果可以较准确地描述搅拌摩擦焊准稳态热力耦合状态.     

Localization of plastic deformation because of self-heating

Conclusion The influence of the heat dissipated by plastic deformation on the mechanical behavior of the crystalline specimen being loaded is examined in this paper. It is shown that the plastic deformation can be localized because of the heat dissipation. The characteristic scales describing the thermal processes in this case depend exponentially on the applied stress. The heat being dissipated contributes, on the one hand, to the formation of a crack of critical size, and on the other hand, the thermoelastic energy being formed during the plastic deformation assists its spontaneous growth.Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 7, pp. 78–81, July, 1981.     

Quasi-coarse-grained dynamics: modelling of metallic materials at mesoscales

A computationally efficient modelling method called quasi-coarse-grained dynamics (QCGD) is developed to expand the capabilities of molecular dynamics (MD) simulations to model behaviour of metallic materials at the mesoscales. This mesoscale method is based on solving the equations of motion for a chosen set of representative atoms from an atomistic microstructure and using scaling relationships for the atomic-scale interatomic potentials in MD simulations to define the interactions between representative atoms. The scaling relationships retain the atomic-scale degrees of freedom and therefore energetics of the representative atoms as would be predicted in MD simulations. The total energetics of the system is retained by scaling the energetics and the atomic-scale degrees of freedom of these representative atoms to account for the missing atoms in the microstructure. This scaling of the energetics renders improved time steps for the QCGD simulations. The success of the QCGD method is demonstrated by the prediction of the structural energetics, high-temperature thermodynamics, deformation behaviour of interfaces, phase transformation behaviour, plastic deformation behaviour, heat generation during plastic deformation, as well as the wave propagation behaviour, as would be predicted using MD simulations for a reduced number of representative atoms. The reduced number of atoms and the improved time steps enables the modelling of metallic materials at the mesoscale in extreme environments.     

Modelling work hardening of aluminium alloys containing dispersoids

The influence of dispersoids on tensile deformation behaviour has been studied by comparison of aluminium alloys containing different dispersoid densities. It was found that a fine dispersion of non-shearable particles led to an increased work hardening at the initial plastic deformation, but the effect was opposite at higher strains. The reason has been attributed to the generation of geometrically necessary dislocations (GNDs). A new model has been proposed for the evolution of GNDs based on a balance of storage and dynamic recovery of GNDs. The model predicts a rapid saturation of GNDs and a reduced work hardening at small strains, consistent with the experimental results.     

Modelling and simulation of dynamic recrystallisation based on multi-phase-field and dislocation-based crystal plasticity models

ABSTRACT

The mechanical properties of metals used as structural materials are significantly affected by hot (or warm) plastic working. Therefore, it is industrially important to predict the microscopic behaviour of materials in the deformation process during heat treatment. In this process, a number of nuclei are generated in the vicinity of grain boundaries owing to thermal fluctuation or the coalescence of subgrains, and dynamic recrystallisation (DRX) occurs along with the deformation. In this paper, we develop a DRX model by coupling a dislocation-based crystal plasticity model and a multi-phase-field (MPF) model through the dislocation density. Then, the temperature dependence of the hardening tendency in the recrystallisation process is introduced into the DRX model. A multiphysics simulation for pure Ni is conducted, and then the validity of the DRX model is investigated by comparing the numerical results of microstructure formation and the nominal stress–strain curve during DRX with experimental results. The obtained results indicate that in the process of DRX, nucleation and grain growth occur mainly around grain boundaries with high dislocation density. As deformation progresses, new dislocations pile up and subsequent nucleation occurs in the recrystallised grains. The influence of such microstructural evolution appears as oscillation in the stress–strain curve. From the stress–strain curves, the temperature dependence in DRX is observed mainly in terms of the yield stress, the hardening ratio, and the change in the hardening tendency after nucleation occurs.     

Hardening and softening during plastic deformation of hexagonal metals

The influence of temperature on the deformation behaviour of single crystals and polycrystals is investigated. The temperature dependences of the critical resolved shear stress, work hardening rates, the stress at the onset of stage C., the yield stress and maximum stress are reported. Possible deformation mechanisms concerning hardening and softening during plastic deformation of hexagonal metals are discussed.     

Stored energy in metallic glasses due to strains within the elastic limit

Room temperature loading of metallic glasses, at stresses below the macroscopic yield stress, raises their enthalpy and causes creep. Thermal cycling of metallic glasses between room temperature and 77 K also raises their enthalpy. In both cases, the enthalpy increases are comparable to those induced by heavy plastic deformation, but, as we show, the origins must be quite different. For plastic deformation, the enthalpy increase is a fraction (<10%) of the work done (WD) (and, in this sense, the behaviour is similar to that of conventional polycrystalline metals and alloys). In contrast, the room temperature creep and the thermal cycling involve small strains well within the elastic limit; in these cases, the enthalpy increase in the glass exceeds the WD, by as much as three orders of magnitude. We argue that the increased enthalpy can arise only from an endothermic disordering process drawing heat from the surroundings. We examine the mechanisms of this process. The increased enthalpy (‘stored energy’) is a measure of rejuvenation and appears as an exothermic heat of relaxation on heating the glass. The profile of this heat release (the ‘relaxation spectrum’) is analysed for several metallic glasses subjected to various treatments. Thus, the effects of the small-strain processing (creep and thermal cycling) can be better understood, and we can explore the potential for improving properties, in particular the plasticity, of metallic glasses. Metallic glasses can exhibit a wide range of enthalpy at a given temperature, and small-strain processing may assist in accessing this for practical purposes.     

Plastic deformation in mesocomposite materials under dynamic loading as applied to their joining with metals

The paper studies the effect of the amount and distribution pattern of nanoinclusions in a high-strength mesocomposite matrix on its plastic deformation under dynamic loading. The study is performed on mesocomposite specimens shaped as hollow thick-walled cylinders subjected to combined shear/compression loading with an explosive. It is found that homogeneous strain decreases with the growing volume fraction of nanoinclusions. The mechanical texture formed by the distribution of nanoinclusions in mesocomposite bars is shown to influence the deformation and cracking mechanisms. Additionally, the influence of structure is studied by computer simulation. The simulation has revealed that plastic deformation is rotational in the mesocomposite with chaotic structural distribution.     

金属纳米棒弯曲力学行为的分子动力学模拟

纳米结构的力学性能是纳米超微型器件设计的基础,分子动力学是研究纳米结构力学行为的有效方法.本文采用镶嵌原子方法模拟金属铜纳米棒的弯曲力学行为.计算结果表明由于尺寸效应和表面效应的影响,在纳观尺度下纳米结构表现出与宏观尺度下完全不同的力学特征.金属纳米棒弯曲力学过程分为初始变形迟滞阶段、线弹性变形阶段和塑性变形阶段.塑性变形阶段表现出“刚化”、“台阶”和较强的延性等特征. 关键词： 纳米结构 纳米棒 弯曲性能 分子动力学     

Experimental study of room-temperature indentation viscoplastic ‘creep’ in zirconium

In this paper we have studied the mechanisms of so-called ‘indentation creep’ in a zirconium alloy. Nanoindentation was used to obtain strain rate data as the sample was indented at room temperature, at a homologous temperature below that for which creep behaviour would be expected for this material. A high value of strain rate was obtained, consistent with previous work on indentation creep. In order to elucidate the mechanism of time-dependent deformation, a load relaxation experiment was performed by uniaxial loading of a sample of the same alloy. By allowing relaxation of the sample from a peak load in the tensile test machine, a similar stress exponent was obtained to that seen in the nanoindentation creep test. We conclude that for metals, at temperatures below that at which conventional creep will occur, nanoindentation ‘creep’ proceeds through deformation on active slip systems that were initiated by prior loading beyond the plastic limit. It is therefore more appropriate to describe it as a viscoplastic process, and not as creep deformation.     

Zr-4合金压缩形变行为的研究

密排六方结构的Zr呈现弹塑性各向异性,轧制工艺会使材料内部产生晶间应力.准确地评估Zr合金内部的晶间应力分布并明确其微观形变机制,对其服役能力和使用寿命的准确评判具有重要的科学意义和应用价值.利用中子原位衍射技术结合弹塑性自洽(EPSC)模拟分析了Zr-4合金的压缩形变行为,加载方式为沿轧板厚度方向压缩.研究中辅以非原位的背散射电子衍射测试进行织构演化分析及透射电镜(TEM)测试分析缺陷形态.EPSC模拟可以定量地给出不同形变量下的形变机制,并且计算结果可由TEM实验佐证.研究表明:当形变量较小(0.55%)时,柱面{10ˉ10}?11ˉ20?(?a?型)滑移起主导作用;随着塑性形变量的增加,锥面滑移的作用增强,且锥面{10ˉ11}?11ˉ23?(?c+a?型)滑移的作用大于柱面{10ˉ10}?11ˉ20?(?a?型)滑移,少量的锥面{10ˉ11}?11ˉ20?(?a?型)和{10ˉ12}?11ˉ20?(?a?型)滑移也存在.     

Structural micromechanics of oriented polymers

To clarify whether the interfibrillar slippage occurs on plastic deformation of oriented polymers, flow creep of ultrahigh molecular weight polyethylene (UHMW PE) samples with various connectedness of microfibrils has been studied in a dead load mode at room temperature. The flow creep rate of melt-crystallized and gel-cast UHMW PE films drawn to various draw ratios, as well as of modified gel-crystallized samples (cross-linked/grafted or washed free of low molecular weight fraction) has been measured with the help of a unique laser interferometric technique (Doppler creep rate meter). The technique allows one to measure creep rates for deformation increments as small as 0.3 μ within an accuracy 1%. The interferometric technique enabled us to observe an extremely high variability of flow creep rate. It was recognized that the creep process accelerates or slows from time to time. A length of a loaded sample increased by multiple consecutive deformation jumps (or steps). The size distribution of the steps appeared to be controlled by the structure of interfibrillar regions. The influence of the latter on the variability of creep rate confirms a hypothesis that suggests a contribution of interfibrillar slippage to plastic deformation of oriented polymers. The observed phenomenon has been attributed to stick-slip motion of microfibrils and their aggregates sliding on each other under the action of applied stress. It was found that the creep rate decreases with increasing interfibrillar interaction.     

镍碳固溶体在范性形变过程中的位错内耗

在小型拉力试验机上测量了含有不同碳量的镍在范性形变过程中的低频内耗,观察到当含碳量在某一适当范围以内时,内耗-应变曲线上出现了一系列的峯值。研究了不同热处理条件、预先冷加工以及测量温度对于这种内耗现象的影响。初步认为这一系列峯值是由于位错气团在形变过程中的更迭形成和解脱所引起的。     

Evaluating the effects of loading parameters on single-crystal slip in tantalum using molecular mechanics

This study is aimed at developing a physics-based crystal plasticity finite element model for body-centred cubic (BCC) metals, through the introduction of atomic-level deformation information from molecular dynamics (MD) investigations of dislocation motion at the onset of plastic flow. In this study, three critical variables governing crystal plasticity mediated by dislocation motion are considered. MD simulations are first performed across a range of finite temperatures up to 600K to quantify the temperature dependence of critical stress required for slip initiation. An important feature of slip in BCC metals is that it is not solely dependent on the Schmid law measure of resolved shear stress, commonly employed in crystal plasticity models. The configuration of a screw dislocation and its subsequent motion is studied under different load orientations to quantify these non-Schmid effects. Finally, the influence of strain rates on thermal activation is studied by inducing higher stresses during activation at higher applied strain rates. Functional dependence of the critical resolved shear stress on temperature, loading orientation and strain rate is determined from the MD simulation results. The functional forms are derived from the thermal activation mechanisms that govern the plastic behaviour and quantification of relevant deformation variables. The resulting physics-based rate-dependent crystal plasticity model is implemented in a crystal plasticity finite element code. Uniaxial simulations reveal orientation-dependent tension–compression asymmetry of yield that more accurately represents single-crystal experimental results than standard models.     

Study of the changes in the magnetic properties of stainless steels under mechanical treatment

Six types of stainless steels (SS) were studied for changes in its structure and magnetic properties under mechanical treatment. Depending on intensity and duration of the process of plastic deformation and the SS type the paramagnetic austenite structure transforms partially to completely into ferrite structure with ferromagnetic behaviour. Some of the SS tested were found slightly modified yet in the process of its manufacturing. Only one SS type with high Ni content preserved its structure and paramagnetic properties even after very intense mechanical treatment.     

Effect of geometrical stress concentrators on the current-induced suppression of the serrated deformation in an aluminum–magnesium AlMg5 alloy

The effect of an electric current on the band formation and the serrated deformation of planar specimens made of an aluminum–magnesium AlMg5 alloy and weakened by holes is experimentally studied. It is found that the concentration of elastic stress fields and the self-localized unstable plastic deformation field near a hole decreases the critical strain of appearance of the first stress drop and hinders the currentinduced suppression of band formation and the serrated Portevin–Le Chatelier deformation. These results are shown not to be related to the concentration of Joule heat near a hole.     

Effects of Radius and Orientation of Single-Walled Carbon Nanotubes on Their Nonlinear Tensile Deformation Behaviour

By capturing the atomic information and reflecting the behaviour governed by a nonlinear potential function, an analytical molecular mechanics approach is applied to establish the constitutive relation for single-walled carbon nanotubes （SWCNTs）. The nonlinear tensile deformation curves of zigzag and armchair nanotubes with different radii are predicted, and the elastic properties of these SWCNTs are obtained. A conclusion is made that the nanotube radius has little effect on the mechanical behaviour of SWCNTs subject to simple tension, while the nanotube orientation has larger influence.     

Conditions under which a thermal instability arises in friction

We investigate the one-dimensional, stationary problem of the temperature distribution and rate of plastic deformation in a uniform material under the influence of friction on the surface. The temperature distribution in the material is found by numerically solving the nonlinear heat conduction equation taking into account heat released both at the surface and in the sample interior. We modeled the rate of plastic deformation as a power-law function of temperature. We observed a phenomenon in the solution that might be called a thermal instability wherein stable solution exist only for loads lighter than some critical load. The temperature and plastic deformation distribution have a macroscopic character, and cannot be explained by the formation of a thin, highly deformed surface layer that is usually observed experimentally.Institute of Strength and Materials Research Physics, Russian Academy of Sciences, Siberian Branch. Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 2, pp. 23–27, February, 1994.