Multi-product production planning: A goal programming approach

Cost minimization multi-product production problems with static production resource usage and internal product flow requirements have been solved by linear programming (LP) with input/output analysis. If the problem is complicated by interval resource estimates, interval linear programming (ILP) can be used. The solution of realistic problems by the above method is cumbersome. This paper suggests that linear goal programming (LGP) can be used to model a multi-product production system. LGP's unique modeling capabilities are used to solve a production planning problem with variable resource parameters. Input/output analysis is used to determine the technological coefficients for the goal constraints and is also used to derive an information sub-model that is used to reduce the number of variable resource goal constraints. Preliminary findings suggest that the LGP approach is more cost-efficient (in terms of CPU time) and in addition provides valuable information for aggregate planning.     

A polyhedral study of the generalized vertex packing problem

The traditional vertex packing problem defined on an undirected graph identifies the largest weighted independent set of nodes, that is, a set of nodes whose induced subgraph contains no edges. In this paper, we examine a generalized vertex packing problem (GVP-k) in which k ``violations' to the independent set restriction are permitted, whereby k edges may exist within the subgraph induced by the chosen set of nodes. A particular context in which such problems arise is in the national airspace planning model of Sherali, Smith, and Trani (2000), where a set of flight-plans need to be composed for various flights subject to conflict, workload, and equity considerations. The GVP-k structure arises in modeling the air-traffic control sector workload restrictions, which stipulate that for each sector and during each discretized time-slot, the number of aircraft conflicts that would need to be resolved should not exceed k, for some k≥1. We derive several classes of facetial valid inequalities for GVP-k for certain specially structured subgraphs, identifying polynomial-sized convex hull representations for some of these cases. Related constraint generation routines are also developed, and some computational results are provided to demonstrate the efficacy of utilizing the proposed valid inequalities in solving GVP-k for different values of k.     

A cutting plane approach to capacitated lot-sizing with start-up costs

We consider a mixed integer model for multi-item single machine production planning, incorporating both start-up costs and machine capacity. The single-item version of this model is studied from the polyhedral point of view and several families of valid inequalities are derived. For some of these inequalities, we give necessary and sufficient facet inducing conditions, and efficient separation algorithms. We use these inequalities in a cutting plane/branch and bound procedure. A set of real life based problems with 5 items and up to 36 periods is solved to optimality.     

A noniterative multiproduct multiperiod production planning method

Production planning for multiple products on a single production facility over a time horizon requires minimizing the sum of production costs (regular time, overtime and subcontracting) and inventory carrying costs for meeting the known demands of the products. It is shown that the problem can be formulated and solved by a simple and noniterative method of ‘column minima’ even for multiple product situations.     

A polyhedral approach to single-machine scheduling problems

We report new results for a time-indexed formulation of nonpreemptive single-machine scheduling problems. We give complete characterizations of all facet inducing inequalities with integral coefficients and right-hand side 1 or 2 for the convex hull of the set of feasible partial schedules, i.e., schedules in which not all jobs have to be started. Furthermore, we identify conditions under which these facet inducing inequalities are also facet inducing for the original polytope, which is the convex hull of the set of feasible complete schedules, i.e., schedules in which all jobs have to be started. To obtain insight in the effectiveness of these classes of facet-inducing inequalities, we develop a branch-and-cut algorithm based on them. We evaluate its performance on the strongly NP-hard single machine scheduling problem of minimizing the weighted sum of the job completion times subject to release dates. Received March 24, 1994 / Revised version received February 13, 1997 Published online June 28, 1999     

An approximation-based approach for fuzzy multi-period production planning problem with credibility objective

This paper develops a fuzzy multi-period production planning and sourcing problem with credibility objective, in which a manufacturer has a number of plants or subcontractors. According to the credibility service levels set by customers in advance, the manufacturer has to satisfy different product demands. In the proposed production problem, production cost, inventory cost and product demands are uncertain and characterized by fuzzy variables. The problem is to determine when and how many products are manufactured so as to maximize the credibility of the fuzzy costs not exceeding a given allowable invested capital, and this credibility can be regarded as the investment risk criteria in fuzzy decision systems. In the case when the fuzzy parameters are mutually independent gamma distributions, we can turn the service level constraints into their equivalent deterministic forms. However, in this situation the exact analytical expression for the credibility objective is unavailable, thus conventional optimization algorithms cannot be used to solve our production planning problems. To overcome this obstacle, we adopt an approximation scheme to compute the credibility objective, and deal with the convergence about the computational method. Furthermore, we develop two heuristic solution methods. The first is a combination of the approximation method and a particle swarm optimization (PSO) algorithm, and the second is a hybrid algorithm by integrating the approximation method, a neural network (NN), and the PSO algorithm. Finally, we consider one 6-product source, 6-period production planning problem, and compare the effectiveness of two algorithms via numerical experiments.     

Variational approach to serial multilevel production/inventory systems

We discuss stochastic, continuous-time models of serial multilevel production/inventory systems using quasi-variational inequalities. The value functions are characterized as maximum solutions of suitable equivalent problems. Then, we show how to construct optimal centralized policies and, if possible, decentralized policies. Finally, we present some numerical examples for the deterministic case.The work of the second author was supported by the National Science Foundation under Grant No. DMS-87-02236.     

A polyhedral approach to the single row facility layout problem

The single row facility layout problem (SRFLP) is the NP-hard problem of arranging facilities on a line, while minimizing a weighted sum of the distances between facility pairs. In this paper, a detailed polyhedral study of the SRFLP is performed, and several huge classes of valid and facet-inducing inequalities are derived. Some separation heuristics are presented, along with a primal heuristic based on multi-dimensional scaling. Finally, a branch-and-cut algorithm is described and some encouraging computational results are given.     

A new heuristic and an exact approach for a production planning problem

Central European Journal of Operations Research - We deal with a very complex and hard scheduling problem. Two types of products are processed by a heterogeneous resource set, where resources have...     

One approach to solving a discrete production planning problem with interval data

In this paper, we develop an approach to solving integer programming problems with interval data based on using the possibilities of varying the relaxation set of the problem. This is illustrated by means of an L-class enumeration algorithm for solving a dicrete production planning problem. We describe the algorithm and a number of its modifications and present results of a computational experiment for families of problems from the OR Library and with randomly generated initial data. This approach is also applied to obtain approximate solutions of the mentioned problem in its conventional setting.     

Upper bounds for revenue maximization in a satellite scheduling problem

This paper presents upper bounds for the Satellite Revenue Selection and Schedulingproblem (SRSS). A compact model of this generalized Prize Collecting Traveling Salesman Problem with Time Windows is defined and enriched with valid inequalities based on task interval reasoning. The non-concavity of the objective function to be maximized is also studied. Finally a Russian Dolls approach combines bounds on nested sub-problems. These first upper bounds for the SRSS problem are compared to best known solutions of the benchmark of the optimization challenge organized by the French OR society.Received: June 2003, Revised: January 2004, MSC classification: 90C90     

Hierarchical production planning and scheduling with random demand and production failure

A multiple-objective hierarchical production planning and scheduling model is developed that integrates aggregate type decisions, family disaggregate decisions, lotsizing and scheduling of the jobs. It is assumed that demand and production failure are subject to uncertainties. Stochastic programming with recourse using a constraint sample approximation method is used to incorporate random demand and production failure into the model. The model evaluates final production plans, updates the demand forecasts and proceeds on a rolling horizon manner. Experimental results show that it is sufficient to generate and incorporate into the aggregate type model a small sample of the stochastic constraints from an infinite set of scenarios. A heuristic scheduling algorithm provides detailed information regarding the progress of jobs through work centers. This information is extremely useful in resolving infeasibilities during the production process. Other features of the model are also reported.     

A heuristic approach for big bucket multi-level production planning problems

Multi-level production planning problems in which multiple items compete for the same resources frequently occur in practice, yet remain daunting in their difficulty to solve. In this paper, we propose a heuristic framework that can generate high quality feasible solutions quickly for various kinds of lot-sizing problems. In addition, unlike many other heuristics, it generates high quality lower bounds using strong formulations, and its simple scheme allows it to be easily implemented in the Xpress-Mosel modeling language. Extensive computational results from widely used test sets that include a variety of problems demonstrate the efficiency of the heuristic, particularly for challenging problems.     

The traveling salesman problem with pickup and delivery: polyhedral results and a branch-and-cut algorithm

The Traveling Salesman Problem with Pickup and Delivery (TSPPD) is defined on a graph containing pickup and delivery vertices between which there exists a one-to-one relationship. The problem consists of determining a minimum cost tour such that each pickup vertex is visited before its corresponding delivery vertex. In this paper, the TSPPD is modeled as an integer linear program and its polyhedral structure is analyzed. In particular, the dimension of the TSPPD polytope is determined and several valid inequalities, some of which are facet defining, are introduced. Separation procedures and a branch-and-cut algorithm are developed. Computational results show that the algorithm is capable of solving to optimality instances involving up to 35 pickup and delivery requests, thus more than doubling the previous record of 15.      

Solving a continuous local access network design problem with a stabilized central column generation approach

In this paper, we focus on a variant of the multi-source Weber problem. In the multi-source Weber problem, the location of a fixed number of concentrators, and the allocation of terminals to them, must be chosen to minimize the total cost of links between terminals and concentrators. In our variant, we have a third hierarchical level, two categories of link costs, and the number of concentrators is unknown. To solve this difficult problem, we propose several heuristics, and use a new stabilized column generation approach, based on a central cutting plane method, to provide lower bounds.     

A production planning problem in FMS

We present in this work a hierarchical approach for generating alternatives for production planning in a generic floor shop problem within the environment of Flexible Manufacturing Systems (hereafter, FMS). Briefly, the problem can be stated as follows: Given the resources of a FMS and the characteristics of the parts to be produced along a planning horizon, obtain the loading ordering of the parts in the FMS, the execution ordering of the operations and the processing route of each part (i.e., the working stations where each operation is to be executed), such that the production and transport costs are minimized and the modules workload is levelized. The problem is decomposed into three subproblems which are arranged in a hierarchy; a variety of models is presented, as well as the input/output relations that allow to integrate them; we also propose some algorithmic ideas to exploit the special structure of the problem. Computational experience is reported.     

A spectral approach to polyhedral dimension

Thespectrum spec( ) of a convex polytope is defined as the ordered (non-increasing) list of squared singular values of [A|1], where the rows ofA are the extreme points of . The number of non-zeros in spec( ) exceeds the dimension of by one. Hence, the dimension of a polytope can be established by determining its spectrum. Indeed, this provides a new method for establishing the dimension of a polytope, as the spectrum of a polytope can be established without appealing to a direct proof of its dimension. The spectrum is determined for the four families of polytopes defined as the convex hulls of:

1. The edge-incidence vectors of cutsets induced by balanced bipartitions of the vertices in the complete undirected graph on 2_q vertices (see Section 6).
2. The edge-incidence vectors of Hamiltonian tours in the complete undirected graph onn vertices (see Section 6).
3. The arc-incidence vectors of directed Hamiltonian tours in the complete directed graph ofn nodes (see Section 7).
4. The edge-incidence vectors of perfect matchings in the complete 3-uniform hypergraph on 3_q vertices (see Section 8).

In the cases of (ii) and (iii), the associated dimension results are well-known. The dimension results for (i) and (iv) do not seem to be well-known. General principles are discussed for ‘balanced polytopes’ arising from complete structures.