Preparation of polystyrene particles with narrow particle size distribution by γ-ray initiated miniemulsion polymerization stabilized by polymeric surfactant

Co-60 γ-ray initiated miniemulsion polymerization of styrene stabilized by an alkali soluble polymeric surfactant (ASPS) was studied in this work. The affecting factors, including absorbed dose, dose rate, surfactant concentration, and hexadecane (HD) concentration, were systematically studied. The particle size and particle size distribution (PSD) of final latexes was determined by transmission electron microscope (TEM). The results indicated that polystyrene (PS) particles with narrow PSD could be easily prepared by this method, and the particle size could be controlled from 50 nm to 250 nm by adjusting the concentration of HD and ASPS. HD concentration, surfactant concentration, dose rate and total absorbed dose strongly affected the particle size and PSD of PS latexes.     

Synthesis of quantum dot-tagged submicrometer polystyrene particles by miniemulsion polymerization

Submicrometer fluorescent polystyrene (PS) particles have been synthesized via miniemulsion polymerization using CdSe/ZnS core-shell quantum dots (QDs). The influence of QD concentration, QD coating (either trioctylphosphine oxide (TOPO)-coated or vinyl-functionalized), and surfactant concentration on the polymerization kinetics and the photoluminescence properties of the prepared particles has been analyzed. Polymerization kinetics were not altered by the presence of QDs, whatever their surface coating. Latexes exhibited particle sizes ranging from 100 to 350 nm, depending on surfactant concentration, and a narrow particle size distribution was obtained in all cases. The fluorescence signal of the particles increased with the number of incorporated TOPO-coated QDs. The slight red shift of the emission maximum was correlated with phase separation between PS and QDs, which occurred during the polymerization, locating the QDs in the vicinity of the particle/water interface. QD-tagged particles displayed higher fluorescence intensity with TOPO-coated QDs compared to those with the vinyl moiety. The obtained fluorescent particles open up new opportunities for a variety of applications in biotechnology.     

Effect of the ionic surfactant concentration on the stabilization/destabilization of polystyrene colloidal particles

One of the most interesting properties of the surfactants is that they are able to alter the stability of colloidal dispersions. Despite its great industrial relevance, only a few works analyze the colloidal stability of these systems at high surfactant concentrations (well above the critical micelle concentration (CMC)). In the present work, the colloidal stability of polystyrene particles is studied under a wide range of ionic surfactant concentrations. The effects of the surface charge of the latex particles (evaluating both sign and value), and surfactant type (cationic or anionic) have been examined. Colloidal stability data have been gathered by monitoring aggregation using a nephelometric technique. As will be shown, it is possible to reach different stability regimes using the same colloidal system just by changing the surfactant concentration. Independently of the sign of both the surfactant and the surface, the destabilization of the system consistently takes place above certain surfactant concentration due to a depletion effect from non-adsorbed micelles. This destabilization can be predicted by adding to the DLVO interaction energy a new contribution addressing the force between two spherical particles in the presence of non-adsorbing spherical macromolecules.     

pH- and thermosensitive polyaniline colloidal particles prepared by enzymatic polymerization

Polyaniline colloids were prepared by enzymatic polymerization using chitosan and poly(N-isopropylacrylamide) as steric stabilizers. The resulting nanoparticles undergo flocculation by changing the pH or temperature of the aqueous dispersions. The environmentally responsive behavior of these colloids contrasts with that of polyaniline colloids synthesized using poly(vinyl alcohol) as the steric stabilizer. The colloid size was a function of the steric stabilizers and ranged from approximately 50 nm for polyaniline particles prepared in the presence of chitosan and partially hydrolyzed poly(vinyl alcohol) up to 350 nm for the particles synthesized using poly(N-isopropylacrylamide). UV-visible and Fourier transform infrared spectroscopic studies indicate that polyaniline colloids are spectroscopically similar to those obtained by traditional dispersion polymerization of aniline by chemical oxidation. These polyaniline colloids have potential applications in thermochromic windows and smart fluids.     

The role of surfactant in controlling particle size and stability in the miniemulsion polymerization of polymeric nanocapsules

The influence of surfactant concentration on particle size and stability of nanocapsules with liquid cores, synthesized by an in situ miniemulsion polymerization process, was investigated. Although the role of surfactant in the synthesis of particles in the nanometer range has frequently been documented, the transition to structured particles, which almost consist of a 1:1 weight ratio of encapsulated liquid hydrophobe to polymeric shell, has not received much attention. Capillary hydrodynamic fractionation (CHDF) analyses were used to evaluate particle size. Results were subsequently used to stoichiometrically calculate the area which is occupied per surfactant molecule on the particle surface. These results were compared with “classical” miniemulsion data, i.e. data generated from the synthesis of polymeric latexes in the presence of a hydrophobe, but at a much lower hydrophobe:monomer ratio as was used here. The surface coverage per surfactant molecule could be related to the surface tension of the latex, thus providing a relationship between particle size and stability. CHDF was furthermore used to investigate particle size after grafting of a secondary PMMA shell. Data obtained from CHDF experiments were in all cases confirmed by TEM analysis of the synthesized particles. To conclude, the synthesis of nanocapsules with liquid cores could be successfully scaled-up, with retention of all the characteristics of the final latex.     

Improvement of the storage stability and photostability of colored latex prepared by miniemulsion polymerization

Polymer particles containing oil-soluble dyes (colored latex) were prepared by miniemulsion polymerization. The dye preservation properties of colored latex loaded with different types of dye were studied; preservation depended on the rate of dye diffusion and thus on the size of the dye molecules and the hardness of the polymer matrix in the latex particles. Hindered amine stabilizers (HAS) were used to improve the photostability of colored latex. The effect of HAS in colored latex was investigated both as an additive and as a comonomer. The photostability of latex particles containing a simple mixture of dye and HAS was improved with increasing HAS content up to 20% in particles. In the case of colored latex particles combined with HAS by a covalent bond, the optimal amount of HAS for photostability improvement was between 8 and 20%.     

Influence of monomer type on miniemulsion polymerization systems stabilized by graphene oxide as sole surfactant

Based on a recent report [J. Polym. Sci. Part A. Polym. Chem. 2013 , 51, 47–58] whereby we demonstrated the synthesis of polystyrene nanoparticles by miniemulsion polymerization stabilized by graphene oxide (GO) nanosheets as sole surfactant, we hereby report the synthesis of hybrid polymer nanoparticles of several members of the (meth)acrylate family as well as the cross‐linker divinylbenzene via the same approach. The nature of the resultant emulsion is strongly linked to the polarity of the monomer used; monomers with a relatively small polar component (based on Hansen solubility parameters) such as lauryl methacrylate and benzyl methacrylate, in addition to styrene, generate stable emulsions that can be effectively polymerized. Particularly polar monomers (e.g., methyl acrylate and methyl methacrylate) formed kinetically stable emulsions in the presence of GO, however rapid coagulation occurred during polymerization. Electron microscopy analysis reveals the formation of polymer nanoparticles with size distribution between 200 and 1000 nm with roughened surface morphologies, indicative of GO sheets adsorbed at the interface. The results of this work demonstrate the applicability of this synthetic route for specific monomers in the preparation of novel graphene‐based polymeric materials. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5153–5162     

Silica encapsulation by miniemulsion polymerization: distribution and localization of the silica particles in droplets and latex particles

The impact of including hydrophobically modified silica on the morphology of miniemulsified monomer mixtures and that of the resulting polymer particles was investigated, with emphasis placed on the distribution and localization of the inorganic phase. Silica nanoparticles with diameters of 20 and 78 nm were first modified with γ-methacryloxypropyl trimethoxysilane (γ-MPS) to favor their dispersion in methyl methacrylate (MMA)/n-butyl acrylate (BuA) and mixtures of varying MMA to BuA weight ratios. The monomer-silica dispersions were then emulsified by ultrasonication, and the resulting silica-loaded droplets were examined using cryo-transmission electron microscopy (cryo-TEM). This represents the first time such silica-loaded nanodroplets were examined in this way. The results of the cryo-TEM show that whereas the silica particles could easily be dispersed in MMA or a mixture of MMA and BuA to produce stable dispersions, the emulsification step promotes the (re)localization of the silica at the oil-water interfaces. It was also shown that not all droplets are equal; some droplets and particles contain no silica whereas others contain many silica particles. After the subsequent polymerization step, the silica was buried inside the latex particles.     

Preparation of functionalized polystyrene latexes by radiation-induced miniemulsion polymerization using a Y-type polymerizable surfactant as sole stabilizers

Functionalized polystyrene latexes were prepared by miniemulsion polymerization using a Y-type polymerizable surfactant bearing a carboxylic acid group as sole stabilizers. Kinetics analysis showed that there was no constant rate stage, which coincided with the kinetics mechanism of the typical miniemulsion polymerization. The latexes obtained were characterized by transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy. It was found that the latexes prepared by miniemulsion polymerization initiated by gamma-ray had more narrowly particle size distribution compared with by potassium persulfate. XPS and FTIR results indicated that the carboxyl group was present on the surface of the polymer particles.     

Preparation of highly monodisperse fluorescent polymer particles by miniemulsion polymerization of styrene with a polymerizable surfactant

Miniemulsion polymerization of styrene (St) in the presence of a hydrophobe (hexadecane:HD) using a cationic polymerizable surfactant (N,N-dimethyl-N-n-dodecyl-N-2-methacryloyloxyethylammonium bromide:C(12)Br) and a cationic initiator (2,2'-azobis(2-amidinopropane) dihydrochloride:V50), called St/C(12)Br/V50 hereafter, proceeded efficiently compared with that using sodium dodecyl sulfate (SDS) and potassium persulfate (KPS), i.e., St/SDS/KPS, providing monodisperse polystyrene latex particles with a narrower particle size distribution. In St/C(12)Br/AIBN, where an oil-soluble initiator, i.e., 2,2'-azobisisobutyronitrile (AIBN), was used in place of V50, little changes in polymerization kinetics or in particle size distribution were observed, while a significant drop in polymerization rate and a broad particle size distribution were observed with St/SDS/AIBN. A polymerizable pyrene derivative (1-pyrenylmethyl methacrylate: PyMMA) was quantitatively incorporated into monodisperse latex particles in St/PyMMA/C(12)Br/V50 compared to pyrene (Py) in St/Py/C(12)Br/V50. Contrary to our expectation, however, increased excimer emission was observed with St/PyMMA/C(12)Br/V50 particles, indicating less evenly distributed pyrene chromophores in the particles. The fluorescence lifetime of pyrene chromophores in St/Py/C(12)Br/V50 particles was determined to be 286 ns, which was 17 times longer than that of pyrene in THF solution.     

Synthesis and characterization of polychloromethylstyrene nanoparticles of narrow size distribution by emulsion and miniemulsion polymerization processes

Polychloromethylstyrene nanoparticles of sizes from 12.0 ± 2.3 to 229.6 ± 65 nm were prepared by the emulsion and miniemulsion polymerization of chloromethylstyrene in an aqueous continuous phase in the presence of potassium persulfate as initiator, sodium octylbenzenesulfonate as surfactant, and hexadecane as costabilizer for the miniemulsion polymerization process only. The influence of various polymerization parameters (e.g., concentration of the monomer, initiator, the crosslinker monomer, and the surfactant) on the properties of the particles (e.g., size, size distribution, and yield) has been elucidated. The polychloromethylstyrene nanoparticles formed via the emulsion polymerization mechanism possess smaller diameter and size distribution than those formed under similar conditions via the miniemulsion polymerization mechanism. Other differences between these two polymerization mechanisms have also been elucidated. For future study, we wish to use these nanoparticles for the covalent immobilization of bioactive reagents such as proteins to the surface of these nanoparticles for various biomedical applications.     

Preparation and characterization of magnetic polymeric composite particles by miniemulsion polymerization

A water‐based magnetite ferrofluid, with an average size of about 10 nm, was prepared in a first step by the chemical coprecipitation of ferrous and ferric salts. Oil‐based styrene (St) magnetite ferrofluid was obtained by the acidification of the water‐based magnetite ferrofluid and the dispersion of the acidified magnetite in St. Magnetic polymeric composite particles (MPCPs) were prepared by miniemulsion polymerization in the presence of the oil‐based St magnetite ferrofluid with hexadecane as a hydrophobe, 2,2′‐azobisisobutyronitrile as an initiator, and sodium dodecyl sulfate as an emulsifier. Methacrylic acid was used as a comonomer, and hydroxyethyl cellulose and polyvinylpyrrolidone were used as aid stabilizers subsequently. With the aim of improving the encapsulation degree of magnetite, avoiding pure polymer particles and exposed magnetite particles, and obtaining the narrowest particle size distributions, the encapsulation conditions of magnetite were investigated in detail. The results show that miniemulsion polymerization is an effective method for encapsulating magnetite into a hydrophobic polymer successfully. Exposed magnetite particles and pure polymer particles can be avoided completely by the selection of the appropriate preparation conditions. All the resulting MPCPs exhibited superparamagnetism and possessed some magnetic response. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4187–4203, 2006     

Features of composites prepared by radical graft-polymerization of styrene to a hydrophilic macromer adsorbed on ultrafine colloidal particles

Polymer modifications of ultrafine monodispersed colloidal metal oxide particles, smaller than 80 nm in diameter, by the graft-polymerization of styrene to a hydrophilic macromer adsorbed on the surface were investigated. The polymerization in ethanolic silica and titania colloid solution, which had negatively larger ζ-potentials, ?30 and ?42 mV in neutral aqueous solution respectively, gave poly(styrene)–silica or titania composite, being of nonspherical shape. The modifications of colloidal particles, having lower surface energy, such as Al(OH)₃ and CeO₂–TiO₂–SiO₂ complex, led to the formation of spherical composites, ranging in size from 500 to 3000 nm, of scattered metal oxide or hydroxide particles.     

The influence of surfactant coverage of the minidroplets on RAFT miniemulsion polymerization

The surfactant coverage of minidroplets was tuned by postaddition of more surfactants after preparation of the miniemulsion of styrene. The influence of surfactant coverage on reversible addition‐fragmentation chain transfer (RAFT) miniemulsion polymerization of styrene was investigated. When the surfactant (sodium dodecyl sulfate; SDS) coverage was as low as 40%, two kinds of particles, denoted as polymer and oligomer particles, were formed in the early stage of the polymerization. Polymer chains within two kinds of particles grew in a parallel way during the rest period of the polymerization. The oligomer particles contributed less than 10% to the final monomer conversion but consumed over one in third the original RAFT agent molecules. Oligomer particles were larger in size but much lower in molecular weight. Both the particle size and molecular weight distributions were bimodal. With increase of SDS coverage, the formation of oligomer particles was suppressed. As a result, the nucleation efficiency of the minidroplets was greatly enhanced and the molecular weight and particle size distributions were dramatically narrowed. The formation of the oligomer particles was ascribed to the superswelling occurring in the beginning stage of the polymerization. The experimental observations are in excellent accord to the superswelling theory. Postaddition of surfactant presents a novel method to narrow particle size and molecular weight distributions in RAFT miniemulsion polymerization. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2293–2306, 2006     

Surface modification and characterization of magnetic polymer nanospheres prepared by miniemulsion polymerization

A novel and effective protocol for the surface modification and quantitative characterization of magnetic polymeric nanospheres prepared by miniemulsion polymerization is reported. Composite nanospheres consisting of polymer-coated iron oxide nanoparticles were prepared by the miniemulsion polymerization of methyl methacrylate and divinylbenzene in the presence of magnetic fluid. Surface modification reaction of the magnetic polymer with poly(ethylene glycol) (PEG) was employed to obtain a hydrophilic hydroxyl-group-functionalized magnetic nanospheres. An affinity dye, Cibacron blue F3G-A (CB), was then coupled covalently to prepare a magnetic nonporous affinity adsorbent. The morphology and magnetic property of the polymer nanospheres obtained were examined by transmission electron microscopy and a vibrating sample magnetometer. The contents of surface groups modified were quantitatively measured by using diffusive reflectance Fourier transform infrared spectroscopy on the basis of a linear relationship between the intensity ratio of IC-O-C/IC=O and the content of PEG. X-ray photoelectron spectroscopy (XPS) was used to examine the surface of magnetic nanospheres. It was confirmed by the comparison of XPS spectra of both dye-coated and uncoated magnetic nanospheres to which the CB ligand was coupled, and the surface of the PEG-modified nanospheres had an exact 3:7 atomic ratio of sulfur to nitrogen.     

Synthesis of phosphonate-functionalized polystyrene and poly(methyl methacrylate) particles and their kinetic behavior in miniemulsion polymerization

Phosphonate-functionalized polymer nanoparticles were synthesized by free-radical copolymerization of vinylphosphonic acid (VPA) with styrene or methyl methacrylate (MMA) using the miniemulsion technique. The influence of different parameters such as monomer and surfactant type, amount of vinylphosphonic acid on the average particle size, and size distribution was studied using dynamic light scattering and transmission electron microscopy. Depending on the amount and type of the surfactant used (ionic or non-ionic), phosphonate-functionalized particles in a size range from 102 to 312 nm can be obtained. The density of the phosphonate groups on the particle surface was higher in the case of using MMA as a basis monomer than polystyrene. The kinetic behavior of VPA copolymerization with styrene or MMA using a hydrophobic initiator was investigated by reaction calorimetry. Different kinetic curves were observed for miniemulsion (co)polymerization of styrene- and MMA-based nanoparticles indicating different nucleation mechanisms.     

Formation of monodisperse polyacrylamide particles by radiation-induced dispersion polymerization: particle size and size distribution

Polyacrylamide microparticles were directly produced by radiation-induced dispersion polymerization in aqueous alcohol media using poly(N-vinylpyrrolidone) as a steric stabilizer at room temperature. The hydrodynamic diameter of a polymer particle and its distribution were measured on a dynamic laser light-scattering spectrometer. This method takes advantages of the specialties of radiation induction, and highly uniform polymer microspheres were obtained with high conversion. The number of the particle produced in the early stage of the polymerization was found to be constant during the remainder of the polymerization. The effects of various polymerization parameters, such as absorbed dose rate, monomer concentration, stabilizer content, medium polarity, and polymerization temperature on the particle size and size distribution were systematically investigated.     

Nanopore microspheres prepared by a cationic surfmer in the miniemulsion polymerization of styrene

A polymerizable cationic quaternary ammonium surfactant (CQAS) based on 2‐(dimethylamino)ethyl methacrylate (DMAEMA) was successfully synthesized via quaternization reaction. The product was characterized by FTIR and ¹H NMR spectroscopy, and its critical micelle concentration (CMC) was obtained by surface tension measurement. The surfmer acted well as comonomer and surfactant to stabilize monomer droplets during miniemulsion polymerization. To identify whether this system undergoes miniemulsion nucleation mechanism, surface tension, particle size, and N_droplet/N_particle of the system were also measured. The effect of concentration and counter‐ion of the surfmer, and pH value of the system were systematically investigated by kinetic analysis and dynamic light scattering (DLS). The resulting nanopore microspheres were observed by transmission electron micrograph (TEM) and field emission scanning electron micrograph (FESEM) and showed the nanopore morphology with reasonable stability. Another cationic surfactant cetyltrimethylammonium bromide (CTAB) was used for comparative studies. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5800–5810, 2007     

Surface modification of iron oxide nanoparticles by a phosphate‐based macromonomer and further encapsulation into submicrometer polystyrene particles by miniemulsion polymerization

A new strategy relying on the use of a phosphate‐based macromonomer (PAM200) to modify the surface of iron oxide nanoparticles was developed for the synthesis of submicrometer polystyrene (PS) magnetic particles. First, iron oxide nanoparticles were synthesized using the coprecipitation of ferrous and ferric salts in alkaline medium. Besides the classical oleic acid (OA)/octane‐based ferrofluid, styrene‐based ferrofluids were elaborated with either OA or PAM200 as the stabilizer. In all cases, maghemite (γ‐Fe₂O₃) was clearly identified, with nanoparticles rather spherical in shape but exhibiting broad particle size distribution (PSD). Both OA and PAM200 led to stable maghemite‐based ferrofluids showing superparamagnetic properties. Further use of these ferrofluids in styrene miniemulsion polymerization resulted in inhomogeneous distribution of maghemite among and inside the polymer particles with OA‐based ferrofluids, whereas PAM200/styrene‐based ferrofluids led to magnetic particles with homogeneous distribution of maghemite inside PS particles. Broad PSD and small nonmagnetic particles were however observed. The true mechanisms operating in these systems are still to elucidate, but this study validates PAM200 as an efficient compatibilizing agent between hydrophilic maghemite and hydrophobic PS. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 327–340, 2008     

Effect of colloidal stabilizer on the shape of polystyrene/poly(methyl methacrylate) composite particles prepared in aqueous medium by the solvent evaporation method

Effects of the kind and concentration of stabilizers on the nonspherical shape of polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles prepared by release of toluene from PS/PMMA/toluene droplets dispersed in stabilizer aqueous solution were examined. In the case of poly(vinyl alcohol), the surfaces of the obtained particles always had a single dimple. In the case of sodium dodecyl sulfate (SDS), the shapes of the composite particles changed from the dimple, via acorn, to spherical with increasing SDS concentration. It was clarified that the dimple and acorn shapes of the PS/PMMA composite particles were caused by contraction of the PS phase after hardening of the PMMA phase in excentered core-shell and hemisphere morphologies, respectively, which were formed by phase separation during toluene evaporation.