Assessment of composite failure and ultimate strength without experiment on composite

This paper attempts to estimate the ultimate strength of a laminated composite only based on its con- stituent properties measured independently. Three important issues involved have been systematically addressed, i.e., stress calculation for the constituent fiber and matrix materials, failure detection for the lamina and laminate upon the internal stresses in their constituents, and input data determination of the constituents from monolithic measurements. There are three important factors to influence the accuracy of the strength prediction. One is the stress concentration factor （SCF） in the matrix. Another is matrix plasticity. The third is thermal residual stresses in the constituents. It is these three factors, however, that have not been sufficiently well realized in the composite community. One can easily find out the elastic and strength parameters of a great many laminae and laminates in the current literature. Unfortunately, necessary information to determine the SCF, the matrix plasticity, and the thermal residual stresses of the composites is rare or incomplete. A useful design methodology is demonstrated in the paper.     

An extended stress-based method for orientation angle optimization of laminated composite structures

Orientation optimization plays an important role in the lay-up design of composite structures.Earlier orientation optimization methods face the main problem of huge number of design variables.Recently,a patch concept is proposed to reduce the number of design variables.However,the traditional stress-based method can not deal with patch orientation optimization of composite structures.In this paper,we propose an extended stress-based method to deal with such problems.The considered problems are to minimize the mean compliance under multiple load cases or to maximize the eigenvalues of a composite structure.Four numerical examples are solved to demonstrate the efficiency of the new method.It is shown that the new method has the ability to deal with constraints on orientation angle,such as symmetric,antisymmetric and discrete orientation angle constraints.The iteration is less time-consuming because no sensitivity analysis is needed and a quick convergence rate can be achieved.     

An advanced higher-order theory for laminated composite plates with general lamination angles

This paper proposes a higher-order shear deformation theory to predict the bending response of the laminated composite and sandwich plates with general lamination configurations.The proposed theory a priori satisfies the continuity conditions of transverse shear stresses at interfaces.Moreover,the number of unknown variables is independent of the number of layers.The first derivatives of transverse displacements have been taken out from the inplane displacement fields,so that the C 0 shape functions are only required during its finite element implementation.Due to C 0 continuity requirements,the proposed model can be conveniently extended for implementation in commercial finite element codes.To verify the proposed theory,the fournode C 0 quadrilateral element is employed for the interpolation of all the displacement parameters defined at each nodal point on the composite plate.Numerical results show that following the proposed theory,simple C 0 finite elements could accurately predict the interlaminar stresses of laminated composite and sandwich plates directly from a constitutive equation,which has caused difficulty for the other global higher order theories.     

A finite-strain constitutive theory for electro-active polymer composites via homogenization

This paper presents a homogenization framework for electro-elastic composite materials at finite strains. The framework is used to develop constitutive models for electro-active composites consisting of initially aligned, rigid dielectric particles distributed periodically in a dielectric elastomeric matrix. For this purpose, a novel strategy is proposed to partially decouple the mechanical and electrostatic effects in the composite. Thus, the effective electro-elastic energy of the composite is written in terms of a purely mechanical component together with a purely electrostatic component, this last one dependent on the macroscopic deformation via appropriate kinematic variables, such as the particle displacements and rotations, and the change in size and shape of the appropriate unit cell. The results show that the macroscopic stress includes contributions due to the changes in the effective dielectric permittivity of the composite with the deformation. For the special case of a periodic distribution of electrically isotropic, spherical particles, the extra stresses are due to changes with the deformation in the unit cell shape and size, and are of order volume fraction squared, while the corresponding extra stresses for the case of aligned, ellipsoidal particles can be of order volume fraction, when changes are induced by the deformation in the orientation of the particles.     

颗粒增强复合材料有效性能的三维数值分析

将细观力学和计算力学方法相结合用以确定复合材料中的局部和平均应力－应变场．对旋转体和非旋转体颗粒增强复合材料的有效模量进行了三维有限元数值计算，数值与实验结果对比表明，该方法是有效的、可靠的．分析了颗粒的排列分布、颗粒取向和颗粒的几何形状对有效模量的影响．数值结果表明，颗粒的排列对有效轴向弹性模量影响较大．颗粒的取向和颗粒的形状对有效性能的影响也是显著的     

Force-displacement characteristics of simply supported beam laminated with shape memory alloys

As a preliminary step in the nonlinear design of shape memory alloy(SMA) composite structures,the force-displacement characteristics of the SMA layer are studied.The bilinear hysteretic model is adopted to describe the constitutive relationship of SMA material.Under the assumption that there is no point of SMA layer finishing martensitic phase transformation during the loading and unloading process,the generalized restoring force generated by SMA layer is deduced for the case that the simply supported beam vibrates in its first mode.The generalized force is expressed as piecewise-nonlinear hysteretic function of the beam transverse displacement.Furthermore the energy dissipated by SMA layer during one period is obtained by integration,then its dependencies are discussed on the vibration amplitude and the SMA’s strain(Ms-Strain) value at the beginning of martensitic phase transformation.It is shown that SMA’s energy dissipating capacity is proportional to the stiffness difference of bilinear model and nonlinearly dependent on Ms-Strain.The increasing rate of the dissipating capacity gradually reduces with the amplitude increasing.The condition corresponding to the maximum dissipating capacity is deduced for given value of the vibration amplitude.The obtained results are helpful for designing beams laminated with shape memory alloys.     

Experimental and numerical studies of micro PEM fuel cell

A single micro proton exchange membrane fuel cell (PEMFC) has been produced using Micro-electromechanical systems (MEMS) technology with the active area of 2.5 cm 2 and channel depth of about 500 μ m.A theoretical analysis is performed in this study for a novel MEMS-based design of a micro PEMFC.The model consists of the conservation equations of mass,momentum,species and electric current in a fully integrated finite-volume solver using the CFD-ACE+ commercial code.The polarization curves of simulation are well correlated with experimental data.Three-dimensional simulations are carried out to treat prediction and analysis of micro PEMFC temperature,current density and water distributions in two different fuel flow rates (15 cm 3 /min and 40 cm 3 /min).Simulation results show that temperature distribution within the micro PEMFC is affected by water distribution in the membrane and indicate that low and uniform temperature distribution in the membrane at low fuel flow rates leads to increased membrane water distribution and obtains superior micro PEMFC current density distribution under 0.4 V operating voltage.Model predictions are well within those known for experimental mechanism phenomena.     

On elastocapillarity: A review

Elastocapillary phenomena involving elastic deformation of solid structures coupled with capillary effects of liquid droplets/films can be observed in a diversity of fields,e.g.,biology and microelectromechanical systems(MEMS).Understanding the physical mechanisms underlying these phenomena is of great interest for the design of new materials and devices by utilizing the effects of surface tension at micro and nano scales.In this paper,some recent developments in the investigations on elastocapillary phenomena are briefly reviewed.Especially,we consider the deformation,adhesion,self-assembly,buckling and wrinkling of materials and devices induced by surface tensions or capillary forces.The main attention is paid to the experimental results of these phenomena and the theoretical analysis methods based on continuum mechanics.Additionally,the applications of these studies in the fields of MEMS,micro/nanometrology,and biomimetic design of advanced materials and devices are discussed.     

Experimental analysis of crack tip fields in rubber materials under large deformation

A three-nested-deformation model is proposed to describe crack-tip fields in rubber-like materials with large deformation.The model is inspired by the distribution of the measured in-plane and out-of-plane deformation.The inplane displacement of crack-tip fields under both Mode I and mixed-mode(Mode I-II) fracture conditions is measured by using the digital Moire’ method.The deformation characteristics and experimental sector division mode are investigated by comparing the measured displacement fields under different fracture modes.The out-of-plane displacement field near the crack tip is measured using the three-dimensional digital speckle correlation method.     

Finite element analysis of 2D SMA beam bending

A thermomechanical model of a shape memory alloy beam bending under tip force loading is implemented in finite element codes.The constitutive model is a one dimensional model which is based on free energy and motivated by statistical thermodynamics.The particular focus of this paper is on the aspects of finite element modeling and simulation of the inhomogeneous beam bending problem.This paper extends previous work which is based on the small deformation Euler-Bernoulli beam theory and by treating an SMA beam as consisting of multi-layers in a twodimensional model.The flux terms are involved in the heat transfer equation.The simulations can represent both shape memory effect and super-elastic behavior.Different thermal boundary condition effect and load rate effect can also be captured.     

A plastic indentation model for sandwich beams with metallic foam cores

Light weight high performance sandwich composite structures have been used extensively in various load bearing applications.Experiments have shown that the indentation significantly reduces the load bearing capacity of sandwiched beams.In this paper,the indentation behavior of foam core sandwich beams without considering the globally axial and flexural deformation was analyzed using the principle of virtual velocities.A concisely theoretical solution of loading capacity and denting profile was presented.The denting load was found to be proportional to the square root of the denting depth.A finite element model was established to verify the prediction of the model.The load-indentation curves and the profiles of the dented zone predicted by theoretical model and numerical simulation are in good agreement.     

Rock deformation equations and application to the study on slantingly installed disc cutter

At present the mechanical model of the interac- tion between a disc cutter and rock mainly concerns indentation experiment, linear cutting experiment and tunnel boring machine （TBM） on-site data. This is not in line with the actual rock-breaking movement of the disc cutter and impedes to some extent the research on the rock-breaking mechanism, wear mechanism and design theory. Therefore, our study focuses on the interaction between the slantingly installed disc cutter and rock, developing a model in accordance with the actual rock-breaking movement. Displacement equations are established through an analysis of the velocity vector at the rock-breaking point of the disc cutter blade; the func- tional relationship between the displacement parameters at the rock-breaking point and its rectangular coordinates is established through an analysis of micro-displacement vectors at the rock-breaking point, thus leading to the geometric equations of rock deformation caused by the slantingly installed disc cutter. Considering the basically linear relationship between the cutting force of disc cutters and the rock deformation before and after the leap break of rock, we express the constitutive relations of rock deformation as generalized Hooke＇s law and analyze the effect of the slanting installa- tion angle of disc cutters on the rock-breaking force. This will, as we hope, make groundbreaking contributions to the development of the design theory and installation practice of TBM.     

基于CAD平台的周期性材料单胞的参数化形状优化设计方法

对于具有特定材料属性的周期性复合材料设计,提出了一种参数化的形状优化方法。对于带有周期性结构的两相材料,给定细观单胞结构的基本构型,通过参数化的实体造型技术,结合均匀化方法,实现了通用的材料单胞形状参数化设计方法,以获取指定材料性能。在参数化结构形状优化设计CAD/CAE集成平台POSHAPE上完成程序实现。文中算例给出了两相蜂窝型骨架复合材料和空心复合材料周期性单胞的零泊松比和指定参数性质的形状优化设计过程,并验证了本文方法的有效性。     

Large deflection of flexible tapered functionally graded beam

In this paper the semi-analytical analyses of the flexible cantilever tapered functionally graded beam under combined inclined end loading and intermediate loading are studied.In order to derive the fully non-linear equations governing the non-linear deformation,a curvilinear coordinate system is introduced.A general non-linear second order differential equation that governs the shape of a deflected beam is derived based on the geometric nonlinearities,infinitesimal local displacements and local rotation concepts with remarkable physical properties of functionally graded materials.The solutions obtained from semi-analytical methods are numerically compared with the existing elliptic integral solution for the case of a flexible uniform cantilever functionally graded beam.The effects of taper ratio,inclined end load angle and material property gradient on large deflection of the beam are evaluated.The Adomian decomposition method will be useful toward the design of tapered functionally graded compliant mechanisms driven by smart actuators.     

Static analysis of ultra-thin beams based on a semi-continuum model

A linear semi-continuum model with discrete atomic layers in the thickness direction was developed to investigate the bending behaviors of ultra-thin beams with nanoscale thickness.The theoretical results show that the deflection of an ultra-thin beam may be enhanced or reduced due to different relaxation coefficients.If the relaxation coefficient is greater/less than one,the deflection of micro/nano-scale structures is enhanced/reduced in comparison with macro-scale structures.So,two opposite types of size-dependent behaviors are observed and they are mainly caused by the relaxation coefficients.Comparisons with the classical continuum model,exact nonlocal stress model and finite element model (FEM) verify the validity of the present semi-continuum model.In particular,an explanation is proposed in the debate whether the bending stiffness of a micro/nano-scale beam should be greater or weaker as compared with the macro-scale structures.The characteristics of bending stiffness are proved to be associated with the relaxation coefficients.     

Strong dependency of lithium diffusion on mechanical constraints in high-capacity Li-ion battery electrodes

The effect of external constraints on Li diffusion in high-capacity Li-ion battery electrodes is investigated us- ing a coupled finite deformation theory. It is found that thin- film electrodes on rigid substrates experience much slower diffusion rates compared with free-standing films with the same material properties and geometric dimensions. More importantly, the study reveals that mechanical driving forces tend to retard diffusion in highly-constrained thin films when lithiation-induced softening is considered, in contrast to the fact that mechanical driving forces always enhance diffusion when deformation is fully elastic. The results provide further proof that nano-particles are a better design option for next-generation alloy-based electrodes compared with thin films.     

Analytical study of the interface in fibre-reinforced 2D composite material

Imperfect bonding between the constitutive components can greatly affect the properties of the composite structures.An asymptotic analysis of different types of imperfect interfaces arising in the problem of 2D fibrereinforced composite materials are proposed.The performed study is based on the asymptotic reduction of the governing biharmonic problem into two harmonic problems.All solutions are obtained in a closed analytical form.The obtained results can be used for the calculation of pull-out and pushout tests,as well as for the investigation of the fracture of composite materials.     

Generalizing J 2 flow theory: Fundamental issues in strain gradient plasticity

It has not been a simple matter to obtain a sound extension of the classical J₂ flow theory of plasticity that in- corporates a dependence on plastic strain gradients and that is capable of capturing size-dependent behaviour of metals at the micron scale. Two classes of basic extensions of clas- sical J₂ theory have been proposed: one with increments in higher order stresses related to increments of strain gradi- ents and the other characterized by the higher order stresses themselves expressed in terms of increments of strain gra- dients. The theories proposed by Muhlhaus and Aifantis in 1991 and Fleck and Hutchinson in 2001 are in the first class, and, as formulated, these do not always satisfy ther- modynamic requirements on plastic dissipation. On the other hand, theories of the second class proposed by Gudmundson in 2004 and Gurtin and Anand in 2009 have the physical deficiency that the higher order stress quantities can change discontinuously for bodies subject to arbitrarily small load changes. The present paper lays out this background to the quest for a sound phenomenological extension of the rate- independent J₂ flow theory of plasticity to include a de- pendence on gradients of plastic strain. A modification of the Fleck-Hutchinson formulation that ensures its thermo- dynamic integrity is presented and contrasted with a compa- rable formulation of the second class where in the higher or- der stresses are expressed in terms of the plastic strain rate. Both versions are constructed to reduce to the classical J₂ flow theory of plasticity when the gradients can be neglected and to coincide with the simpler and more readily formulated J₂ deformation theory of gradient plasticity for deformation histories characterized by proportional straining.     

不同温度下2种钨结构增强Zr基非晶合金的动态压缩性能

利用SHPB装置对钨丝增强Zr基非晶复合材料和钨骨架增强Zr基非晶复合材料进行了3种环境温度下多种应变率的动态压缩性能测试。比较了2种材料的动态力学性能,发现二者均具有应变率敏感性和较强的塑性变形能力。但二者承载机制存在较大差异。钨丝增强结构变形主要表现在钨丝的失稳,由数值模拟初步分析了这种局部结构失稳控制的变形以及热失稳现象;钨骨架增强结构变形前期钨骨架起主要承载作用,而不是各成分的共同作用,这导致材料的屈服强度比纯非晶和纯钨的低。     

Analysis of bending and buckling of pre-twisted beams: A bioinspired study

Twisting chirality is widely observed in artificial and natural materials and structures at different length scales. In this paper, we theoretically investigate the effect of twisting chiral morphology on the mechanical properties of elas- tic beams by using the Timoshenko beam model. Particular attention is paid to the transverse bending and axial buckling of a pre-twisted rectangular beam. The analytical solution is first derived for the deflection of a clamped-free beam under a uniformly or periodically distributed transverse force. The critical buckling condition of the beam subjected to its self- weight and an axial compressive force is further solved. The results show that the twisting morphology can significantly improve the resistance of beams to both transverse bending and axial buckling. This study helps understand some phenomena associated with twisting chirality in nature and provides inspirations for the design of novel devices and structures.