Microstructural PALS study of regulated dimethacrylates: Thiol‐ versus β‐allyl sulfone‐based networks

Radical photocuring of multifunctional (meth)acrylates is lacking control over the irregular chain growth process yielding highly crosslinked, inhomogeneous networks. Chain transfer agents (CTAs, e.g., thiols or β‐allyl sulfones) have been widely used to modify this curing process, thus reducing shrinkage stress and increasing the toughness of the formed photopolymers. Resulting photopolymer networks exhibit higher bulk density, lower crosslinking density, and narrow glass transitions. Consequently, a more homogeneous network structure was postulated for those networks. Whereas macroscopic properties of the modified final materials have already been studied, herein the microstructural arrangement of such modified networks has also been evaluated with the help of positron annihilation lifetime spectroscopy (PALS). A more homogenous network structure with a decreased average free‐volume void size was confirmed for CTA‐based dimethacrylate networks. A sharper distribution of the ortho‐positronium (o‐Ps) lifetime, mainly for the β‐allyl sulfone‐based photopolymers, hints toward a more regulated network structure. Moreover, the combination of PALS, DMTA, density and swelling experiments elucidates relations between void formation, crosslinking density and macroscopic characteristics such as shrinkage stress and mechanical properties. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2476–2484     

Three-component photopolymer based on a novel mechanism: acid-catalyzed polymerization and decoupling of crosslinks

Three-component photopolymers comprising a photoacid generator, a bifunctional vinyl ether monomer and an aqueous base-soluble polymer as matrix were developed. These photopolymers exhibit either positive- or negative-working character, depending on the prebake temperature and the concentration of the photoacid generator. When the prebake temperature is high, the photo-polymer film is made insoluble in aqueous base and organic solvents by the formation of crosslinks. However, on exposure to light, the crosslinks are decoupled by the photogenerated acid and the photopolymer layer becomes again soluble in aqueous base, resulting in a positive-working character. When the concentration of the photoacid generator is low enough, the photopolymer has a negative-working character due to the cationic polymerization of vinyl ethers. The mechanism of the photochemical reaction of the photopolymers was investigated to elucidate the complicated behavior.     

Numerical characterization of ultraviolet ink fluid agglomeration and the surfactant effect in nanoinkjet printing

Ultraviolet (UV) ink is a major ink type used in additive manufacturing via 3D inkjet printing. A major challenge in nanoinkjet printing is ink agglomeration. Among the UV ink components, oligomers have the highest tendency to agglomerate which can agitate the stability and quality of the printing fluid and possibly lead to nanoscale nozzle clogging. In this work, the first numerical study on the UV ink fluid, UV ink is modeled by using dissipative particle dynamics to study mesoscale agglomeration. The constituents of the ink model are composed of polystyrene and polyethylene glycol as photopolymers, BZP as a photoinitiator, and SDS as a surfactant. Styrene is a prevalent and established commercial photopolymer in present 3D inkjet applications, while ethylene glycol is a photopolymer known to improve ink viscosity. The morphological characteristics of the UV ink are studied here, where the results for different models from four cases considered here show how the kind of photopolymers and their constituent ratios affect the agglomeration morphology of the fluidic system. The existence of both oligomers and monomers results in mutual morphological benefits against agglomeration, while the photoinitiator occurs between photopolymers. In addition, we find that the surfactant can reduce the average size of agglomeration and improve the dispersion uniformity by increasing the number of agglomerates. These results highlight the important role additives can play to prevent, reduce, and control various forms of agglomeration to achieve enhanced nanoinkjet printing quality. Copyright © 2017 John Wiley & Sons, Ltd.     

Recent Advances in 3D Printing of Photocurable Polymers: Types,Mechanism, and Tissue Engineering Application

The conversion of liquid resin into solid structures upon exposure to light of a specific wavelength is known as photopolymerization. In recent years, photopolymerization-based 3D printing has gained enormous attention for constructing complex tissue-specific constructs. Due to the economic and environmental benefits of the biopolymers employed, photo-curable 3D printing is considered an alternative method for replacing damaged tissues. However, the lack of suitable bio-based photopolymers, their characterization, effective crosslinking strategies, and optimal printing conditions are hindering the extensive application of 3D printed materials in the global market. This review highlights the present status of various photopolymers, their synthesis, and their optimization parameters for biomedical applications. Moreover, a glimpse of various photopolymerization techniques currently employed for 3D printing is also discussed. Furthermore, various naturally derived nanomaterials reinforced polymerization and their influence on printability and shape fidelity are also reviewed. Finally, the ultimate use of those photopolymerized hydrogel scaffolds in tissue engineering is also discussed. Taken together, it is believed that photopolymerized 3D printing has a great future, whereas conventional 3D printing requires considerable sophistication, and this review can provide readers with a comprehensive approach to developing light-mediated 3D printing for tissue-engineering applications.     

A Versatile 3D and 4D Printing System through Photocontrolled RAFT Polymerization

Reversible addition‐fragmentation chain‐transfer (RAFT) polymerization is a valuable tool for synthesizing macromolecules with controlled topologies and diverse chemical functionalities. However, the application of RAFT polymerization to additive‐manufacturing processes has been prevented due to the slow polymerization rates of typical systems. In this work, we developed and optimized a rapid visible (green) light mediated RAFT polymerization process and applied it to an open‐air 3D printing system. The reaction components are non‐toxic, metal free and environmentally friendly, which tailors these systems toward biomaterial fabrication. The inclusion of RAFT agent in the photosensitive resin provided control over the mechanical properties of 3D printed materials and allowed these materials to be post‐functionalized after 3D printing. Additionally, photoinduced spatiotemporal control of the network structure provided a one‐pass approach to 4D printed materials. This RAFT‐mediated 3D and 4D printing process should provide access to a range of new functional and stimuli‐responsive materials.     

Sequential conversion of orthogonally functionalized diblock copolymers based on pentafluorophenyl esters

Statistic and block copolymers exhibiting activated ester side groups were synthesized by reversible addition‐fragmentation chain transfer polymerization in the presence of cumyl dithiobenzoate, benzyl dithiobenzoate, and 4‐cyano‐4‐((thiobenzoyl)sulfanyl)pentanoic acid as chain transfer agents. Pentafluorophenyl methacrylate and pentafluorophenyl 4‐vinylbenzoate were used to enable a sequential functionalization of the obtained copolymers by conversion of the activated esters with different amines. ¹H NMR spectroscopy, ¹⁹F NMR spectroscopy, and FTIR spectroscopy showed the successful step‐by‐step conversion of the different activated esters by aniline followed by aliphatic amines, thereby realizing a sequential functionalization of block copolymers with just one specific reactive group. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3683–3692, 2010     

Synthesis and photopolymerization of novel multifunctional vinyl esters

Novel mono‐ and multifunctional vinyl ester monomers containing thioether groups were synthesized via an amine‐catalyzed Michael addition reaction between vinyl acrylate and multifunctional thiols. Using photo‐differential scanning calorimetry and real‐time Fourier transform infrared (RTIR) spectroscopy, the polymerization kinetics and oxygen inhibition of the homopolymerizations of the vinyl ester monomers were investigated. The effect of the vinyl ester and thioether group on acrylate/vinyl ester and thiol/vinyl ester copolymerizations was determined using real‐time IR spectroscopy to monitor polymerization rates of acrylate, vinyl, and thiol groups simultaneously. Polymerization of the vinyl esters used was found to be relatively insensitive to oxygen inhibition. We propose that the thioether group is responsible for reducing oxygen inhibition by a series of chain transfer/oxygen‐scavenging reactions. In polymerization of a acrylate/vinyl ester mixture both in nitrogen and in air, the vinyl ester monomer significantly enhances the polymerization rates and the conversion of the acrylate double bonds via plasticization of the crosslinked matrix and reduction of inhibition by oxygen. Ultimately, the vinyl ester monomer is incorporated into the polymer network. Thiol/vinyl ester free‐radical copolymerization is much faster than either thiol/allylether copolymerization or vinyl ester homopolymerization. The electron‐rich vinyl ester double bonds ensure rapid copolymerization with thiol. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4424–4436, 2004     

Use of functional microgels with vinyl groups to accelerate photopolymerization reaction

Three types of functional microgels with vinyl groups on their surface were prepared. For the first type, the counter anion from clorin was exchanged with β-methacryloylethyl sulfonic acid, styrene sulfonic acid or allyl sulfonic acid in a microgel with ammonium anions. For the second and third types, a quaternization with N,N-dimethylaminoethyl methacrylate of 3-chloro-2-hydroxypropyl methacrylate in the presence of microgel particles was prepared by emulsion copolymerization of styrene, chloromethylstyrene or N,N-dimethylamino-methylbenzene, and divinylbenzene. The resulting samples show good dispersibility in organic solvents without an emulsifier. A functional microgel-based photopolymer combined with an acrylate monomer and ultraviolet (UV) or visible (VIS) light-absorbing photoinitiators provides oleophilic images when exposed to UV or VIS light and developed in tap water. This photopolymer has a higher sensitivity than those of photopolymers based on microgels with an analogous composition but without vinyl groups. Photopolymers pepared by using functional microgels with a methacryloyl group exhibited a higher rate of polymerization (R_p) than that of photopolymers based on microgels without a vinyl group. The R_p of photopolymers prepared by using a functional microgel with either an allyl group or vinylphenyl group was nearly equal to that of photopolymers based on microgels with ammonium ions. Their high sensitivities are attributed to the rapid photopolymerization in the methacryloyl group. To determine how the photoreaction mechanism enhances sensitivity, the photoreaction products were investigated using a model photopolymerization system. It was found that the gelation reactions enhancing sensitivity are predominantly the polymerization and crosslinking ones when a microgel with the methacryloyl group is used, and the graft copolymerization with acrylate monomers when a microgel with either the allyl group or vinylphenyl group is used.     

Functionalization and patterning of reactive polymer brushes based on surface reversible addition and fragmentation chain transfer polymerization

We present the synthesis of reactive polymer brushes prepared by surface reversible addition–fragmentation chain transfer polymerization of pentafluorophenyl acrylate. The reactive ester moieties can be used to functionalize the polymer brush film with virtually any functionality by simple post‐polymerization modification with amines. Dithiobenzoic acid benzyl‐(4‐ethyltrimethoxylsilyl) ester was used as the surface chain transfer agent (S‐CTA) and the anchoring group onto the silicon substrates. Reactive polymer brushes with adjustable molecular weight, high grafting density, and conformal coverage through the grafting‐from approach were obtained. Subsequently, the reactive polymer brushes were converted with amino‐spiropyrans resulting in reversible light‐responsive polymer brush films. The wetting behavior could be altered by irradiation with ultraviolet (UV) or visible light. Furthermore, a patterned surface of polymer brushes was obtained using a lithography technique. UV irradiation of the S‐CTA‐modified substrates leads to a selective degradation of S‐CTA in the exposed areas and gives patterned activated polymer brushes after a subsequent RAFT polymerization step. Conversion of the patterned polymer brushes with 5‐((2‐aminoethyl)amino)naphthalene‐1‐sulfonic acid resulted in patterned fluorescent polymer brush films. The utilization of reactive polymer brushes offers an easy approach in the fabrication of highly functional brushes, even for functionalities whose introduction is limited by other strategies. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Mechanistic discussion of cationic crosslinking copolymerizations of 1,2‐epoxycyclohexane with diepoxide crosslinkers accompanied by intramolecular and intermolecular chain transfer reactions

Our previous mechanistic discussion of the free‐radical crosslinking monoallyl/diallyl copolymerizations was extended to the cationic crosslinking monoepoxide/diepoxide copolymerizations, typically including 1,2‐epoxycyclohexane (ECH) as a monoepoxide and bis[3,4‐epoxycyclohexylmethyl] adipate (BECHMA) as a diepoxide crosslinker. In the cationic polymerization, oligomer is usually obtained because of the occurrence of characteristic chain‐forming reactions. Therefore, cationic crosslinking monoepoxide/diepoxide copolymerizations could be in the category of the network formation through free‐radical crosslinking monoallyl/diallyl copolymerizations. Thus, the gelation behavior was discussed by comparing the actual gel points with the theoretical ones; the greatly delayed gelation from theory was observed. Then, the resulting network polymer precursors (NPPs) were characterized by SEC‐MALLS‐viscometry to clarify the cationic crosslinking ECH/BECHMA copolymerization mechanism. Notably, the correlation lines of molecular weight versus elution volume were specific for the NPPs obtained at a high conversion close to the gel point as compared with those obtained by the free‐radical crosslinking monoallyl/diallyl copolymerization. This may be ascribed to the occurrence of intramolecular and intermolecular chain transfer reactions characteristic of cationic polymerization; the chain transfer reactions involve the intramolecular and intermolecular nucleophilic attack of ether oxygen or terminal hydroxyl oxygen in the NPPs to a terminal growing cation that leads to the formation of not only the loop‐ but also the crosslink‐structures containing NPPs, providing fragile ultrahigh‐molecular‐weight NPP in the SEC columns. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Side Reactions in Aqueous Phase Polymerization of N‐Vinyl‐Pyrrolidone as Possible Source for Fouling

An improved kinetic model for the radical polymerization of N‐vinyl‐pyrrolidone (NVP) in aqueous medium is developed. Quantum chemical simulations reveal that the transfer to polymer is of minor importance whereas the transfer to monomer by hydrogen abstraction in 3‐position of the pyrrolidone ring leads to a radical with a double bond which initiates a new chain bearing a terminal double bond (TDB). The resulting dead chains with one, two, or more TDB are the main source for a strong increase of molar mass in batch reactors at high conversion due to long chain branching and crosslinking. This can be a source for gel formation and fouling in continuous reactors.     

Facile one‐pot/one‐step technique for preparation of side‐chain functionalized polymers: Combination of SET‐RAFT polymerization of azide vinyl monomer and click chemistry

An azido‐containing functional monomer, 11‐azido‐undecanoyl methacrylate, was successfully polymerized via ambient temperature single electron transfer initiation and propagation through the reversible addition–fragmentation chain transfer (SET‐RAFT) method. The polymerization behavior possessed the characteristics of “living”/controlled radical polymerization. The kinetic plot was first order, and the molecular weight of the polymer increased linearly with the monomer conversion while keeping the relatively narrow molecular weight distribution (M_w/M_n ≤ 1.22). The complete retention of azido group of the resulting polymer was confirmed by ¹H NMR and FTIR analysis. Retention of chain functionality was confirmed by chain extension with methyl methacrylate to yield a diblock copolymer. Furthermore, the side‐chain functionalized polymer could be prepared by one‐pot/one‐step technique, which is combination of SET‐RAFT and “click chemistry” methods. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Study on intelligent deformation characteristics of temperature‐driven hydrogel actuators prepared via molding and 3D printing

The poly‐N‐isopropylacrylamide intelligent hydrogel actuators with high mechanical strength and efficient temperature responses were successfully prepared via molding and three‐dimensional (3D) printing. Addition of nanofibrillated cellulose (NFC) effectively improved the crosslinking density and viscosity of hydrogels, enhancing the mechanical strength and 3D printable property. Based on sufficient polymerization on interface, bilayer hydrogel actuator prepared via molding exhibited efficient bending/unbending deformations. Bending degree in poikilothermy temperature ranging from 25°C to 55°C was higher than that in constant temperature of 55°C. Inspired by the rheology regulation of NFC, 3D printing intelligent hydrogel actuators with NFC content of 10 mg/mL were polymerized efficiently by ultraviolet irradiation. Self‐driven deformation characteristics of 3D printed intelligent hydrogels actuators were regulated via printing parameters including angle, width and length ratio and filling rate of the layered network structure model. The prepared hydrogel material system with molding and 3D printing ability provided material candidates for design and preparation of intelligent soft actuator and robot.     

Synthesis and characterization of monomers and polymers for adhesives from methyl oleate

The focus of this work is to synthesize a monomer from a fatty acid methyl ester capable of forming high molecular weight polymers. The mono‐unsaturation in the starting material, methyl oleate, was first epoxidized using a peroxy acid. This intermediate material was further modified using acrylic acid. The acrylated molecule is able to participate in free‐radical polymerization reactions to form high molecular weight polymers. The rate of polymerization was low because of the long aliphatic structure of the monomer. It is hypothesized that the polymerization reaction occurred in the interface between the particle and water, thereby slowing down the reaction. After 18 h of reaction, a monomer conversion of approximately 91% was achieved. A maximum weight‐average molecular weight of approximately 10⁶ g/mol was observed after 14 h of reaction. At early reaction times linear polymers were formed. However, as the reaction time increased, the amount of branching that occurred on the polymer molecule increased, as indicated by gel permeation chromatography and light scattering. This has been attributed to chain transfer to polymer via hydrogen abstraction from a tertiary backbone C–H bond. The resulting polymer may be of considerable interest for pressure‐sensitive adhesive applications. © 2002 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 451–458, 2002; DOI 10.1002/pola.10130     

Shining a light on catalytic chain transfer

The catalytic chain transfer polymerization of styrene is only truly effective when the reaction mixture is exposed to (UV-)light. The apparent chain transfer constant depends inversely on radical concentration and can be increased up to 8000. These results can be explained by combining aspects of both catalytic chain transfer and the formation of cobalt-carbon bonds. For the catalytic chain transfer polymerization of n-butyl acrylate a chain transfer constant of 650 was found. The resulting transfer coefficient has the same order of magnitude as the one for n-butyl methacrylate. This means that the absence of an α-methyl group hardly influences the transfer step itself. Furthermore, the effect of possible impurities on the catalytic chain transfer polymerization of methyl methacrylate is investigated.     

Optimal ATRP‐Made Soluble Polymer Supports for Phosphoramidite Chemistry

Soluble polystyrene supports with optimal molecular structures for iterative phosphoramidite chemistry were prepared by atom‐transfer radical polymerization (ATRP) and subsequent chain‐end modification steps. The controlled radical polymerization of styrene was first performed in the presence of an 9‐fluorenylmethoxycarbonyl (Fmoc)‐protected amino‐functional ATRP initiator. Soluble supports of different molecular weight were prepared. Size‐exclusion chromatography and NMR analysis indicated formation of well‐defined polymers with controlled chain lengths and narrow dispersity. After synthesis, the bromo ω end group of the ATRP polymer was removed by dehalogenation in the presence of tributyltin hydride, and the Fmoc protecting group of the α moiety was subsequently cleaved with piperidine. The resulting α‐primary amine was afterwards treated with a linker containing a carboxyl group, a cleavable ester site, and a dimethoxytrityl‐protected hydroxyl group to afford ideal soluble supports for phosphoramidite chemistry. NMR analysis indicated that these chain‐end modifications were quantitative. The supports were tested for the synthesis of a non‐natural sequence‐defined oligophosphates. High‐resolution ESI‐MS analysis of the cleaved oligomers indicated formation of uniform species, and thus confirmed the efficiency of the ATRP‐made soluble polymer supports. In addition, the synthesis of a thymidine‐loaded soluble support was achieved.     

Catalytic‐chain‐transfer polymerization of styrene revisited: The importance of monomer purification and polymerization conditions

The cobaloxime‐mediated catalytic‐chain‐transfer polymerization of styrene at 60 °C was studied with an emphasis on the effects of monomer purification and polymerization conditions. Commonly used purification methods, such as column chromatography and simple vacuum distillation, were not adequate for obtaining kinetic data to be used in mechanistic modeling. A purification regime involving inhibitor removal with basic alumina, followed by polymerization of the styrene in the presence of the cobaloxime and subsequent vacuum distillation, was found to be essential to this end. It was then possible to quantitatively investigate effects such as the initiator concentration and conversion dependencies of the apparent chain‐transfer constant that resulted from the occurrence of cobalt–carbon bond formation. A value of about 9 × 10³ was found for the true chain‐transfer constant to cobaloxime boron fluoride, that is, its value in the absence of cobalt–carbon bond formation. Furthermore, previous predictions were confirmed: the measured chain‐transfer constant decreased with increasing initiator concentration and conversion. Finally, it was confirmed that the presence of light increased the amount of free Co(II) catalyst in agreement with other studies. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 752–765, 2003     

Symmetrical polymer systems prepared using a degradable bifunctional atom transfer radical polymerization initiator: Synthesis,characterization, and cleavage

Linear (co)polymers and dimethacrylate‐end‐linked polymer networks of methyl methacrylate with 2‐(dimethylamino)ethyl methacrylate, cleavable in the middle of the polymer chain, either under thermolysis or alkaline hydrolysis conditions, were prepared via atom transfer radical polymerization (ATRP) using a specially designed bifunctional degradable initiator. This initiator was 2,6‐pyridinediethanol di(2‐bromo‐2‐methyl propanoate) (PyDEDBrMeP), bearing two 2‐(pyridin‐2‐yl)ethyl ester moieties, known for their thermal and hydrolytic (alkaline conditions) lability. As a control, a more stable bifunctional ATRP initiator, 2,6‐pyridinedimethanol di(2‐bromo‐2‐methyl propanoate) (PyDMDBrMeP), was also synthesized together with the corresponding linear polymers and polymer networks prepared from it. Thermal or hydrolytic treatment of the polymers prepared using PyDEDBrMeP led to a reduction in the molecular weights of the linear polymers by a factor of two, and to the conversion of the polymer networks to soluble branched (star) structures, consistent with the expected cleavage of the initiator residue located in the middle of the polymer chain. Thermal treatment of the polymers prepared using PyDMDBrMeP did not affect their molecular weight due to the thermal stability of the (pyridin‐2‐yl)methyl ester group, while treatment under alkaline hydrolysis conditions resulted in complete cleavage, similar to the PyDEDBrMeP‐prepared polymers. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2342–2355     

(Meth)acrylate vinyl ester hybrid polymerizations

In this study, vinyl ester monomers were synthesized by an amine catalyzed Michael addition reaction between a multifunctional thiol and the acrylate double bond of vinyl acrylate. The copolymerization behavior of both methacrylate/vinyl ester and acrylate/vinyl ester systems was studied with near‐infrared spectroscopy. In acrylate/vinyl ester systems, the acrylate groups polymerize faster than the vinyl ester groups resulting in an overall conversion of 80% for acrylate double bonds in the acrylate/vinyl ester system relative to only 50% in the bulk acrylate system. In the methacrylate/vinyl ester systems, the difference in reactivity is even more pronounced resulting in two distinguishable polymerization regimes, one dominated by methacrylate polymerization and a second dominated by vinyl ester polymerization. A faster polymerization rate and higher overall conversion of the methacrylate double bonds is thus achieved relative to polymerization of the pure methacrylate system. The methacrylate conversion in the methacrylate/vinyl ester system is near 100% compared to only ～60% in the pure methacrylate system. Utilizing hydrophilic vinyl ester and hydrophobic methacrylate monomers, polymerization‐induced phase separation is observed. The phase separated domain size is in the order of ～1 μm under the polymerization conditions. The phase separated domains become larger and more distinct with slower polymerization and correspondingly increased time for diffusion. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2509–2517, 2009     

Proton‐Transfer Polymerization (HTP): Converting Methacrylates to Polyesters by an N‐Heterocyclic Carbene

A new polymerization termed proton (H)‐transfer polymerization (HTP) has been developed to convert dimethacrylates to unsaturated polyesters. HTP is catalyzed by a selective N‐heterocyclic carbene capable of promoting intermolecular Umpolung condensation through proton transfer and proceeds through the step‐growth propagation cycles via enamine intermediates. The role of the added suitable phenol, which is critical for achieving an effective HTP, is twofold: shutting down the radically induced chain‐growth addition polymerization under HTP conditions (typically at 80–120 °C) and facilitating proton transfer after each monomer enchainment. The resulting unsaturated polyesters have a high thermal stability and can be readily cross‐linked to robust polyester materials.