Influence of Calcination on the Properties of Nickel Oxide-Samarium Doped Ceria Carbonate (NiO-SDCC) Composite Anodes

Apart from its composition, the starting powder properties such as particle size potentially affect the triple phase boundary and the electrochemical performance. Calcination process has been identified as one of the factors that influence the particle size of the composite anode powders. This study investigates the correlation between calcination temperature and properties (i.e., chemical, physical, and thermal) of NiO–samarium-doped ceria carbonate (SDCC) composite anodes. NiO–SDCC composite anode powder was prepared with NiO and SDCC through high-energy ball milling. The resultant composite powder was subjected to calcination at various temperatures ranging from 600 °C to 800 °C. Characterizations of the composite anode were performed through X-ray diffraction (XRD), Fourier transform infrared spectroscopy, energy dispersive spectroscopy, field emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), dilatometry, and porosity measurements. The composite anodes exhibited good chemical compatibility during XRD after calcination and sintering. The FTIR result verified the existence of carbonates in all the composite anodes. The increment in calcination temperature from 600 °C to 800 °C resulted in the growth of nanoscale particles, as evidenced by the FESEM micrographs and crystallite size. Nonetheless, the porosity obtained remained within the acceptable range for a good anodic reaction (20% to 40%). The TGA results showed gradual mass loss in the range of 400 °C to 600 °C (within the low-temperature solid oxide fuel cell region). The composite anodes calcined at 600 °C and 700 °C revealed a good thermal expansion coefficient that matches that of the SDCC electrolyte.     

Composite cathode for IT-SOFC: Sr-doped lanthanum cuprate and Gd-doped ceria

Composite cathodes were synthesized via a citrate combustion method followed by an organic precipitation method. The cathodes were of K₂NiF₄-type crystal structure with x wt.% Ce_0.9Gd_0.1O_1.95 (CGO)–(100 ? x) wt.% La_1.96Sr_0.04CuO_4 + δ (LSC), where x = 0, 10, 20 and 30. The individual structural phases of the composite cathodes were characterized using a third-generation synchrotron source beamline powder X-ray diffractometer (XRD). The porous grain morphology of the CGO–LSC cathode composite for a symmetrical half-cell was determined from cross-sectional scanning electron microscopy images and elemental line profiles. The composite cathode was made of 20 wt.% CGO–80 wt.% LSC (CL20–80) and was coated onto a Ce_0.9Gd_0.1O_1.95 electrolyte. It showed the lowest area specific resistance (ASR) of 0.07 Ω cm² at 750 °C. An electrolyte-supported (300 μm thick) single-cell configuration of CL20–80/CGO/Ni-CGO attained a maximum power density of 626 mW cm^? 2 at 700 °C. The unique composite composition of CL20–80 demonstrates enhanced electrochemical performance and good chemical compatibility with the CGO electrolyte, as compared with the pure LSC (CL0–100) cathode for IT-SOFCs.     

Effects of CuO addition to anode on the electrochemical performances of cathode-supported solid oxide fuel cells

A cathode-supported electrolyte film was fabricated by tape casting and co-sintering techniques. (La_0.8Sr_0.2)_0.95MnO₃ (LSM95), LSM95/Zr_0.89Sc_0.1Ce_0.01O_2?x (SSZ), and SSZ were used as materials of cathode substrate, cathode active layer, and electrolyte, respectively. CuO–NiO–SSZ composite anode was deposited on SSZ surface by screen-printing and sintered at 1250 °C for 2 h. The effects of CuO addition to NiO–SSZ anode on the performance of cathode-supported SOFCs were investigated. CuO can effectively improve the sintering activity of NiO–SSZ. The assembled cells were electrochemically characterized with humidified H₂ as fuel and O₂ as oxidant. With 4 wt.% CuO addition, the ohmic resistance decreased from 3 to 0.46 Ω cm², and at the same time the polarization resistance decreased from 3.4 to 0.74 Ω cm². In comparison with the cell without CuO, the maximum power density at 850 °C increased from 0.054 to 0.446 W cm^?2 with 4 wt.% CuO addition.     

Net-structured NiO–C nanocomposite as Li-intercalation electrode material

Net-structured NiO was prepared by urea-mediated homogeneous hydrolysis of Ni(CH₃COO)₂ under microwave radiation followed by a calcination at 500 °C. NiO–C nanocomposite was prepared by dispersing the as-prepared net-structured NiO in glucose solution and subsequent carbonization under hydrothermal conditions at 180 °C. The carbon in the composite was amorphous by the X-ray diffraction (XRD) analysis, and its content was 15.05 wt% calculated according to the energy dispersive X-ray spectroscopy (EDX) result. Transmission electron microscopy (TEM) image of the NiO–C nanocomposite showed that the NiO network was homogeneously filled by amorphous carbon. The reversible capacity of NiO–C nanocomposite after 40 cycles is 429 mAh g⁻¹, much higher than that of NiO (178 mAh g⁻¹). These improvements are attributed to the carbon, which can enhance the conductivity of NiO, suppress the aggregation of active particles, and increase their structure stability during cycling.     

Cost-effective solid oxide fuel cell prepared by single step co-press-firing process with lithiated NiO cathode

A cost-effective cell fabrication process was developed for intermediate temperature solid oxide fuel cells (IT-SOFCs). Co-doped ceria Ce_0.8Gd_0.05Y_0.15O_1.9 (GYDC) was synthesized by carbonate co-precipitation method. Lithiated NiO was prepared by glycine-nitrate combustion method and adopted as cathode material for IT-SOFCs. Single cell was fabricated by one-step dry-pressing and co-firing anode, anode functional layer (AFL), electrolyte and cathode together at 1200 °C for 4 h. The cell presented decent performance and an overall electrode polarization resistance of 0.54 Ω cm² has been achieved at 600 °C. These results demonstrate the possibility of using lithiated NiO as cathode material for ceria-based IT-SOFCs and the development of affordable fuel cell devices is encouraged.     

Syngas production from pyrolysis–catalytic steam reforming of waste biomass in a continuous screw kiln reactor

A two-stage continuous screw-kiln reactor was investigated for the production of synthesis gas (syngas) from the pyrolysis of biomass in the form of waste wood and subsequent catalytic steam reforming of the pyrolysis oils and gases. Four nickel based catalysts; NiO/Al₂O₃, NiO/CeO₂/Al₂O₃, NiO/SiO₂ (prepared by an incipient wetness method) and another NiO/SiO₂ (prepared by a sol–gel method), were synthesized and used in the catalytic steam reforming process. Pyrolysis of the biomass at a rapid heating rate of approximately 40 °C/s, was carried out at a pyrolysis temperature of 500 °C and the second stage reforming of the evolved pyrolysis gases was carried out with a catalytic bed kept at a temperature of 760 °C. Gases were analysed using gas chromatography while the fresh and reacted catalyst was analysed by scanning electron microscopy, thermogravimetric analysis, transmission electron microscopy with energy dispersive X-ray and X-ray photoelectron spectroscopy. The reactor design was shown to be effective for the pyrolysis and catalytic steam reforming of biomass with a maximum syngas yield of 54.0 wt.% produced when the sol–gel prepared NiO/SiO₂ catalyst was used, which had the highest surface area of 765 m² g⁻¹. The maximum H₂ production of 44.4 vol.% was obtained when the NiO/Al₂O₃ catalyst was used.     

Development of high-performance cathodes for IT-SOFCs through beneficial interfacial reactions

We propose a new way to develop high-performance cathodes for IT-SOFCs by utilizing the interfacial reactions. SrCoO_x was selected as the starting electrode material, which took a vacancy-ordered 2H BaNiO₃-type structure and showed negligible ionic conductivity and low electrical conductivity. Phase reactions between SrCoO_x and Sm_0.2Ce_0.8O_1.9 happened at 900 °C or higher, resulting in the incorporation of Sm and Ce into its lattice structure. This promoted the phase transition to a cubic perovskite and led to substantial increase in the electrical conductivity and oxygen mobility of the electrode. By utilizing such phase reactions, the SrCoO_x + Sm_0.2Ce_0.8O_1.9 composite was developed into a high performance electrode with a low area specific resistance of 0.08 Ω cm^?2 at 650 °C. An anode-supported cell with such electrode delivered a peak power density of 795 mW cm^?2 at 600 °C.     

Infiltrated Sr2Fe1.5Mo0.5O6/La0.9Sr0.1Ga0.8Mg0.2O3 electrodes towards high performance symmetrical solid oxide fuel cells fabricated by an ultra-fast and time-saving procedure

Herein, the Sr₂Fe_1.5Mo_0.5O₆ (SFM) precursor solution is infiltrated into a tri-layered “porous La_0.9Sr_0.1Ga_0.8Mg_0.2O₃ (LSGM)/dense LSGM/porous LSGM” skeleton to form both SFM/LSGM symmetrical fuel cells and functional fuel cells by adopting an ultra-fast and time-saving procedure. The heating/cooling rate when fabricating is fixed at 200 °C/min. Thanks to the unique cell structure with high thermal shock resistance and matched thermal expansion coefficients (TEC) between SFM and LSGM, no SFM/LSGM interfacial detachment is detected. The polarization resistances (Rp) of SFM/LSGM composite cathode and anode at 650 °C are 0.27 Ω·cm² and 0.235 Ω·cm², respectively. These values are even smaller than those of the cells fabricated with traditional method. From scanning electron microscope (SEM), a more homogenous distribution of SFM is identified in the ultra-fast fabricated SFM/LSGM composite, therefore leading to the enhanced performance. This study also strengthens the evidence that SFM can be used as high performance symmetrical electrode material both running in H₂ and CH₄. When using H₂ as fuel, the maximum power density of “SFM-LSGM/LSGM/LSGM-SFM” functional fuel cell at 700 °C is 880 mW cm^− 2. By using CH₄ as fuel, the maximum power densities at 850 and 900 °C are 146 and 306 mW cm^− 2, respectively.     

Electrochemical performances of LaBaCuFeO5+x and LaBaCuCoO5+x as potential cathode materials for intermediate-temperature solid oxide fuel cells

Layered perovskite-structure oxides LaBaCuFeO_5+x (LBCFO) and LaBaCuCoO_5+x (LBCCO) were prepared and the electrical conductivity and electrochemical performance were investigated as potential cathode materials for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The electrical conductivity of LBCCO is much higher than that of LBCFO. Area specific resistances of LBCFO and LBCCO cathode materials on Ce_0.8Sm_0.2O_1.9 (SDC) electrolyte are as low as 0.21 Ω cm² and 0.11 Ω cm² at 700 °C, respectively. The maximum power density of the LBCFO/SDC/Ni-SDC and LBCCO/SDC/Ni-SDC cells with 300 μm thick electrolytes attains 557 mW cm^?2 and 603 mW cm^?2 at 800 ^oC, respectively. Preliminary results demonstrated that the layered perovskite-structure oxides LBCFO and LBCCO are very promising cathode materials for application in IT-SOFCs.     

Chemically stable anode-supported solid oxide fuel cells based on Y-doped barium zirconate thin films having improved performance

Anode-supported solid oxide fuel cells (SOFCs) based on thin BaZr_0.8Y_0.2O_3 ? δ (BZY) electrolyte films were fabricated by pulsed laser deposition (PLD) on sintered NiO–BZY composite anodes. After in situ reduction of NiO to Ni, the anode substrates became porous, while retaining good adhesion with the electrolyte. A slurry-coated composite cathode made of La_0.6Sr_0.4Co_0.2Fe_0.8O_3 ? δ (LSCF) and BaCe_0.9Yb_0.1O_3 ? δ (BCYb), specifically developed for proton conducting electrolytes, was used to assemble fuel cell prototypes. Depositing by PLD 100 nm thick LSCF porous films onto the BZY thin films was essential to improve the cathode/electrolyte adhesion. A power density output of 110 mW/cm² at 600 °C, the largest reported value for an anode-supported fuel cell based on BZY at this temperature, was achieved. Electrochemical impedance spectroscopy (EIS) measurements were used to investigate the different contributions to the total polarization losses.     

Surface structures and electrochemical characteristics of surface-modified carbon anodes for lithium ion battery

Petroleum coke and those heat-treated at 1860 °C, 2100 °C, 2300 °C 2600 °C and 2800 °C (abbreviated as PC, PC1860, PC2100, PC2300, PC2600 and PC2800) were fluorinated by elemental fluorine of 3 × 10⁴ Pa at 200 °C and 300 °C for 2 min. Natural graphite powder samples with average particle sizes of 5 μm, 10 μm and 15 μm (abbreviated as NG5μm, NG10μm and NG15μm) were also fluorinated by ClF₃ of 3 × 10⁴ Pa at 200 °C and 300 °C for 2 min. Transmission electron microscopic (TEM) observation revealed that closed edge of PC2800 was destroyed and opened by surface fluorination, which increased the first coulombic efficiencies of PC2300, PC2600 and PC2800 by 12.1–18.2% at 60 mA/g and by 13.3–25.8% at 150 mA/g in 1 mol/dm³ LiClO₄–ethylene carbonate (EC)/diethyl carbonate (DEC) (1:1 in volume). Light fluorination of NG10μm and NG15μm increased the first coulombic efficiencies by 22.1–28.4% at 150 mA/g in 1 mol/dm³ LiClO₄–EC/DEC/PC (PC: propylene carbonate, 1:1:1 in volume).     

A simple method of electrochemical lithium intercalation within graphite from a propylene carbonate-based solution

Electrochemical lithium intercalation within graphite from 1 mol dm^− 3 solution of LiClO₄ in propylene carbonate (PC) was investigated at 25 and − 15 °C. Lithium ions were intercalated into and de-intercalated from graphite reversibly at − 15 °C despite the use of pure PC as the solvent. However, ceaseless solvent decomposition and intense exfoliation of graphene layers occurred at 25 °C. The results of the Raman spectroscopic analysis indicated that the interaction between PC molecules and lithium ions became weaker at − 15 °C by chemical exchange effects, which suggested that the thermodynamic stability of the solvated lithium ions was an important factor that determined the formation of a solid electrolyte interface (SEI) in PC-based solutions. Charge–discharge analysis revealed that the nature of the SEI formed at − 15 °C in 1 mol dm^− 3 of LiClO₄ in PC was significantly different from that formed at 25 °C in 1 mol dm^− 3 of LiClO₄ in PC containing vinylene carbonate, 3.27 mol kg^− 1 of LiClO₄ in PC, and 1 mol dm^− 3 of LiClO₄ in ethylene carbonate.     

Separation performance of polyimide composite membrane prepared by dip coating process

The effects of the preparation conditions in a dip coating process on polyimide composite membranes have been investigated. Polyimide precursor obtained from pyromellitic dianhidride (PMDA) and 4,4′-oxydianiline (ODA) was mixed with triethylamine and poly(amic acid)tri-ethylamine salt (PAA salt) was made. An asymmetric polyimide membrane (PI-2080) as a supporting membrane was dipped in a PAA salt (concentration 0–5 wt.%) methanol solution. The coating layers of PAA salt were converted to these of polyimide by annealing at 200°C for 3 h in an ordinary vacuum oven.The performance of the polyimide composite membrane was evaluated by gas permeation (N₂, O₂, CO₂, at 1 kg/cm²) and pervaporation (feed: a 95 vol.% ethanol aqueous solution at 30–60°C). The composite membranes prepared using a coating solution of 5 wt.% PAA salt showed the CO₂/N₂ selectivity of over 25 on gas permeation, and separation factor α (H₂O/EtOH) of over 800 with a total flux of 0.21 kg/m² h on pervaporation.     

The improved photocatalytic properties of P-type NiO loaded porous TiO2 sheets prepared via freeze tape-casting

For the interest of the practical application, porous TiO₂ sheets were prepared by a novel freeze tape-casting method, in order to improve the photocatalytic activities of these TiO₂ sheets, p-type NiO was loaded by chemical solution deposition. The samples were characterized by a series of physical means, including XRD, SEM, EDS, XPS, ICP-OES, and UV-vis spectroscopy. The photocatalytic activities of the samples were evaluated by the degradation of methyl orange solution. The results showed that the photocatalytic activity of the TiO₂ sheet was greatly enhanced by the NiO loading, and the photocatalytic efficiency increased with increasing the NiO loading, the extraordinary performance for the NiO-loaded sample with 0.1 M precursor dipped was related to its unique morphology. The sample annealed at 600 °C showed the better photocatalytic activity than the sample annealed at 400 °C and 800 °C. The improvement of the photocatalytic activity was attributed to the formation of p–n junctures at the interface of the NiO/TiO₂, which facilitates the photoinduced electron/hole pairs' separation by the inner electric field, thus leading to the higher photocatalytic activities for the NiO-loaded TiO₂ sheets.     

A cobalt-free electrode material La0.5Sr0.5Fe0.8Cu0.2O3 − δ for symmetrical solid oxide fuel cells

Cobalt-free perovskite oxide La_0.5Sr_0.5Fe_0.8Cu_0.2O_3 − δ (LSFC) was applied as both anode and cathode for symmetrical solid oxide fuel cells (SSOFCs). The LSFC shows a reversible transition between a cubic perovskite phase in air and a mixture of SrFeLaO₄, a K₂NiF₄-type layered perovskite oxide, metallic Cu and LaFeO₃ in reducing atmosphere at elevated temperature. The average thermal expansion coefficient of LSFC in air is 17.7 × 10^− 6 K^− 1 at 25 °C to 900 °C. By adopting LSFC as initial electrodes to fabricate electrolyte supported SSOFCs, the cells generate maximum power output of 1054, 795 and 577 mW cm^− 2 with humidified H₂ fuel (~ 3% H₂O) and 895, 721 and 482 mW cm^− 2 with humidified syngas fuel (H₂:CO = 1:1) at 900, 850 and 800 °C, respectively. Moreover, the cell with humidified H₂ fuel demonstrates a reasonable stability at 800 °C under 0.7 V for 100 h.     

Low temperature synthesis of highly ion conductive Li7La3Zr2O12–Li3BO3 composites

Highly lithium ion conductive composites with Al-doped Li₇La₃Zr₂O₁₂ (LLZ) and amorphous Li₃BO₃ were prepared from sol–gel derived precursor powders of LLZ and Li₃BO₃. Precursor LLZ powders with cubic phase were obtained by a heat treatment of the precursor dried gel at 600 °C. Pellets of the mixture of the obtained LLZ and Li₃BO₃ were first held at 700 °C, and then successively sintered at 900 °C. Density of the sintered pellet with Li₃BO₃ was larger than that of the pellet without Li₃BO₃. From the TEM observation, the pellets were found to consist of cubic LLZ and amorphous Li₃BO₃. Total electrical conductivity of the obtained LLZ–Li₃BO₃ composite was 1 × 10^− 4 Scm^− 1 at 30 °C.     

Cobalt-free cathode material SrFe0.9Nb0.1O3−δ for intermediate-temperature solid oxide fuel cells

A cobalt-free cubic perovskite oxide, SrFe_0.9Nb_0.1O_3?δ (SFN) was investigated as a cathode for intermediate-temperature solid oxide fuel cells (IT-SOFCs). XRD results showed that SFN cathode was chemically compatible with the electrolyte Sm_0.2Ce_0.8O_1.9 (SDC) for temperatures up to 1050 °C. The electrical conductivity of SFN sample reached 34–70 S cm^?1 in the commonly operated temperatures of IT-SOFCs (600–800 °C). The area specific resistance was 0.138 Ω cm² for SFN cathode on SDC electrolyte at 750 °C. A maximum power density of 407 mW cm^?2 was obtained at 800 °C for single-cell with 300 μm thick SDC electrolyte and SFN cathode.     

Impact of reforming catalyst on the anodic polarisation resistance in single-chamber SOFC fed by methane

This paper emphasises the electrochemical and catalytic properties of a Ni–10% GDC (10% gadolinium-doped ceria) cermet anode of a single-chamber solid oxide fuel cell (SC-SOFC). Innovative coupling of electrochemical impedance spectroscopy with gas chromatography measurements was carried out to characterise the anode material using an operando approach. The experiments were conducted in a symmetric anode/electrolyte/anode cell prepared by slurry coating resulting in 100 μm-thick anode layers. The electrochemical performance was assessed using a two-electrode arrangement between 400 °C and 650 °C, in a methane-rich atmosphere containing CH₄, O₂ and H₂O in a 14:2:6 volumetric ratio. The insertion of a Pt–CeO₂ based catalyst with high specific surface area inside the cermet layer was found to promote hydrogen production from the Water Gas Shift reaction and consequently to improve the electrochemical performances. Indeed, a promising polarisation resistance value of 12 Ω cm² was achieved at 600 °C with a catalytic loading of only 15 wt.%.     

Self-assembled Nafion–silica nanoparticles for elevated-high temperature polymer electrolyte membrane fuel cells

In this paper, a novel Nafion/SiO₂ nanocomposite membrane based on the self-assembled Nafion–SiO₂ nanoparticles was developed. The average particle size of Nafion–SiO₂ nanoparticles prepared by self-assembly process was 2.8 ± 0.5 nm. The self-assembled Nafion–SiO₂ nanoparticles significantly enhance the durability of the Nafion/silica nanocomposite membrane as compared to that of conventional Nafion/silica composite and Nafion 212 membranes under wet/dry cyclic tests at 90 °C. With an addition of 5 wt% self-assembled Nafion–SiO₂ nanoparticles, the Nafion/SiO₂ nanocomposite membrane shows a significantly improved performance stability at cell/humidifying temperatures of 100 °C/60 °C under a current density of 600 mA/cm², and the degradation rate is 0.12 mV/min, almost 20 times lower than 2.33 mV/min measured on the pristine Nafion 212 membrane under the same conditions. The present results demonstrate the promises of the self-assembled Nafion/SiO₂ nanocomposite membrane for elevated-high temperature PEM fuel cells applications.     

A mixed-conducting BaPr0.8In0.2O3 − δ cathode for proton-conducting solid oxide fuel cells

A mixed ionic and electronic conductor, BaPr_0.8In_0.2O_3 − δ (BPI), was synthesized and examined as a cathode material for proton-conducting solid oxide fuel cells (H-SOFCs). X-ray diffraction analysis revealed that BPI had a perovskite structure and showed satisfactory tolerance to CO₂ and H₂O and good chemical compatibility with BaZr_0.1Ce_0.7Y_0.1 Yb_0.1O_3 − δ (BZCYYb) electrolyte. Test cells with a single-phase BPI cathode exhibited excellent electrochemical performances, demonstrating a peak power density of ~ 688 mW cm^− 2 at 750 °C. Furthermore, the cells with a BPI cathode showed very stable power output at a cell voltage of 0.7 V at 600 °C over 100 h, suggesting that BPI is a promising alternative cathode for H-SOFCs.