有机涂层失效过程的电化学阻抗和电位分布响应特征

结合使用电化学阻抗谱(EIS)和扫描Kelvin探针(SKP)技术研究了在质量分数为3.5%的NaCl溶液中的铁基有机涂层劣化过程特征. 结果表明, 根据EIS和SKP的响应特征, 可将涂层劣化过程分为3个主要阶段: (Ⅰ) 涂层渗水阶段. 此时, 涂层渗水阶段的EIS阻抗持续减小, 但保持单容抗弧特征, SKP特征是电位持续降低, 但分布保持均匀; (Ⅱ) 基底金属腐蚀发生阶段. 此时, EIS阻抗快速下降, 并产生第二时间常数; SKP特征为表面电位差增大; (Ⅲ) 基底金属腐蚀发展与涂层失效阶段. 此时, EIS出现扩散尾, SKP电位差保持较大数值. 实验结果表明, 在研究有机涂层劣化过程中, EIS和SKP的结合使用能够互相补充完善, 获得涂层劣化过程中更为准确\, 可靠的变化信息.     

WBE联合EIS技术研究缺陷涂层下金属腐蚀

用电化学阻抗谱(EIS)结合丝束电极(WBE)技术研究了缺陷涂层浸泡在3.5%(质量分数)NaCl溶液中的劣化过程.从浸泡开始到完好涂层鼓泡失效,缺陷涂层丝束电极阻抗响应一直是缺陷区电极腐蚀反应过程特征,而完好涂层的劣化过程和涂层下的腐蚀反应过程特征被"平均掉".根据电极表面的电流分布,结合阻抗谱技术实现了对表面任意局部阴极和阳极区阻抗测试.研究发现,浸泡开始时,缺陷涂层阴极电流和阳极电流均出现在缺陷区,随着腐蚀过程的发展,阳极电流仍然保持在缺陷区,但阴极电流逐渐向完好涂层下扩展.根据实验结果,对缺陷处和涂层下金属腐蚀反应发生发展的机理进行了深入讨论.     

Influence of organic corrosion inhibitors on the corrosion performance of organic–inorganic hybrid coatings applied on aluminium alloy

The proposed work aims to develop and study sol–gel derived anticorrosion films for aluminium. To further improve performance of these films, organic corrosion inhibitors were incorporated into the films. The organic–inorganic hybrid films with and without corrosion inhibitors were deposited on an aluminium substrate by dip coating. The films were characterized by electrochemical impedance spectroscopy (EIS), DC polarisation techniques, and neutral salt spray test to evaluate their anticorrosion properties. This study shows that very low and very high MBT concentrations deteriorate the corrosion performance of coatings, and consequently, there is an optimum concentration of MBT. EIS results revealed a higher corrosion inhibitive activity of 2-mercaptobenzothiazole (MBT) compared to that of 2-amino-5-methylthiazole and 1,2,3 benzotriazole.     

有机涂层在浸泡和干湿循环条件下劣化过程的EIS对比研究

应用电化学阻抗谱(EIS)技术以对比法研究了浸泡在3.5%NaCl溶液中的铁基有机涂层在浸泡和干湿循环条件下的劣化过程.干湿循环实验步骤为12h浸泡和12h干燥(298 K、50%RH).结果表明,根据EIS响应特征,浸泡和干湿循环下的涂层劣化过程均可分为3个主要阶段:涂层渗水阶段,基底金属腐蚀发生阶段和基底金属腐蚀发展与涂层失效阶段.与单一浸泡过程相比,干湿循环明显加速了腐蚀反应的发生,但减缓了其渗水、腐蚀发展以及涂层失效劣化过程.根据实验结果,深入讨论了干湿循环加速涂层劣化和涂层下基底金属的腐蚀机理.     

Electrochemical corrosion behavior of nanocrystalline zinc coatings in 3.5% NaCl solutions

The corrosion behavior of electrodeposited nanocrystalline (NC) zinc coatings with an average grain size of 43 nm was investigated in 3.5% NaCl solutions in comparison with conventional polycrystalline (PC) zinc coatings by using electrochemical measurement and surface analysis techniques. Both polarization curve and electrochemical impedance spectroscopy (EIS) results indicate that NC and PC coatings are in active state at the corrosion potentials, and NC coatings have much higher corrosion resistance than PC ones. The corrosion products on both coating surfaces are mainly composed of ZnO and Zn₅(OH)₈Cl₂·H₂O, but the corrosion products can form a relatively more protective layer on NC coating surfaces than on PC coatings. The EIS characteristics and corrosion processes of PC and NC zinc coatings during 330 h of immersion were discussed in detail.     

On the application of electrochemical impedance spectroscopy to study the self-healing properties of protective coatings

Active corrosion protection based on self-healing of defects in coatings is a vital issue for development of new advanced corrosion protection systems. However, there is a significant lack of experimental protocols, which can be routinely used to reveal the self-healing ability and to study the active corrosion protection properties of organic and hybrid coatings.The present work demonstrates the possibility to use EIS (electrochemical impedance spectroscopy) for investigation of the self-healing properties of protective coatings applied on a metal surface. The model EIS experiments supported by SVET (scanning vibrating electrode technique) measurements show that an increase of low frequency impedance during immersion in the corrosive medium is related to the suppression of active corrosion processes and healing of the corroded areas. Thus, EIS can effectively be employed as a routine method to study the self-repair properties of different protective systems. The 2024 aluminium alloy coated with hybrid sol–gel film was used as a model system to study the healing of artificial defects by an organic inhibitor (8-hydroxyquinoline).     

铝合金表面改性对有机涂层附着力的影响及腐蚀防护性能研究

利用电化学阻抗（EIS）、扫描微参比技术（SRET）、接触角、粗糙度、附着力、盐雾等测试方法,研究了铝合金阳极氧化与贻贝黏附蛋白（MAP）/CeO₂/硅烷γ-APS（MCA）表面复合修饰的腐蚀防护性能以及对改性聚氨酯涂层附着力和耐蚀性的影响。结果表明,MCA复合膜可抑制铝合金的腐蚀,并具有一定的自修复功能;阳极氧化和MCA表面复合修饰可为铝合金提供有效的早期腐蚀防护作用,且能提高铝合金表面粗糙度和润湿性,显著提升改性聚氨酯涂层在铝合金表面的附着力和耐蚀性,因而结合改性聚氨酯涂层和表面复合修饰可实现对铝合金长期有效的腐蚀防护。     

Electrochemical study of the corrosion inhibition ability of “smart” coatings applied on AA2024

Smart epoxy coatings modified with different additives were applied on AA2024. The following three different systems were studied: a reference consisting of an epoxy coating containing chromate active pigments and two “smart” coatings modified with containers loaded with corrosion inhibitor—layered double hydroxides filled with mercaptobenzothiazole and tubular halloysites (HS) filled with 8-hydroxyquinoline. The thickness of the coatings was determined by scanning electron microscopy. The barrier properties and the average corrosion resistance were assessed by electrochemical impedance spectroscopy (EIS). The long-term corrosion repair ability of the various coatings was confirmed by EIS measurements carried for a period of 3 weeks in scratched samples. The ability of the smart additives to inhibit corrosion over defects with different sizes and geometry was studied at the microscale by using localized impedance spectroscopy (LEIS) and the scanning vibrating electrode technique. The results demonstrate that the additives provide effective corrosion inhibition on defects of various sizes. Moreover, the LEIS measurements give some important highlights concerning the mechanisms and kinetics of inhibition of each system.     

Zn-Al-[V_(10)O_(28)]~(6-)双层氢氧化物掺杂对LY12铝合金表面溶胶-凝胶涂层性能的影响

采用共沉淀法制备Zn-Al-[V10O28]6-双层氢氧化物(以下简称LDH-V),研究不同添加浓度(0.0、0.25×10-3、0.75×10-3、1.5×10-3、3.0×10-3mol·L-1)的LDH-V对LY12铝合金溶胶-凝胶涂层形貌、耐蚀性的影响.采用扫描电子显微镜(SEM)和傅里叶变换红外(FTIR)光谱研究LDH-V对涂层形貌和结构的影响.运用中性盐雾实验对涂层进行耐蚀性评估.利用电化学方法对涂层在0.05 mol·L-1的NaCl溶液中的腐蚀行为进行研究.探讨加入LDH-V后溶胶-凝胶涂层的耐蚀机理.结果表明,一定量LDH-V的加入不仅可以提高溶胶-凝胶涂层的耐蚀性能,还可对涂层被破坏区域进行自修复,起到延缓铝合金基体腐蚀的作用.然而,当LDH-V的添加溶度超过一定值时,会破坏涂层的完整性并降低涂层的腐蚀防护性能.实验结果表明LDH-V最佳的添加浓度为1.5×10-3mol·L-1.     

Effect of Aluminum Alloy Surface Modification on Adhesion of the Modified Polyurethane Coating and Its Corrosion Protective Performance北大核心CSCD

The ordinary organic coatings on aluminum alloy usually encounter a problem of low adhesion to the substrate, which results in destruction and failure of the long-term protective performance of the anticorrosion systems. The surface modification of aluminum alloy is able to enhance the adhesion of organic coating on aluminum alloys, and to improve their protective performance. In this work, a combined surface modification of anodic oxidation and mussel adhesion protein/CeO2/3-aminopropyltriethoxysilane composite film (MCA) was developed on the aluminum alloy. The adhesion of modified polyurethane coated on the treated aluminum alloy and its corrosion protective performance were evaluated comprehensively by using contact angle, adhesion strength, electrochemical impedance spectroscopy (EIS), and scanning reference electrode technique (SRET). The measurements of EIS and SRET demonstrated that the MCA composite film on anodic oxidized Al possessed self-healing function and provided effective protection against early corrosion of aluminum alloy. The pull-off test showed that both anodic oxidation treatment and MCA composite film modification were able to increase the adhesion of modified polyurethane coating on aluminum alloy, and their combined action were supposed to remarkably enhance the adhesion strength up to 17.1 MPa. The reason for the improvement of adhesion was that the anodic oxidation treatment and MCA composite film modification could improve the surface roughness of aluminum alloy, and enhance the surface wettability and surface polarity, which is beneficent to enhance the bonding of the modified polyurethane coating to aluminum alloy surface. The EIS results showed that no any corrosion occurred for the modified polyurethane coating on the treated aluminum alloy during 65 d immersion in 3.5wt.% NaCl solution. The impedance value in low frequency range of the modified polyurethane coating always maintained at a high order of magnitude on the aluminum alloy treated by anodic oxidation and MCA composite film modification, showing an excellent protective performance of the coating system. The evaluation of Neutral Salt Spray (NSS) indicated that the modified polyurethane coating on the treated aluminum alloy owned superior corrosion protection performance, and the adhesion strength remained 13.1 MPa and no any corrosion was found at the scratch locations even after 1200 h of salt spray testing. It was concluded that combination of anodic oxidation and MCA composite film were capable of significantly improving the adhesion of modified polyurethane coating on aluminum alloy and providing long-term effective corrosion protection for aluminum alloy. © 2021 Authors. All rights reserved.     

Al 6061/SiCp稀土转化膜的组成、结构及性能

铝金属基复合材料以其多方面的优异性能在航空、航天、汽车、电子和光学等工业领域中显示出了十分广泛的应用前景［１ ,２］．某些种类的（如ＳｉＣ颗粒增强）铝金属基复合材料已经开始走向工业规模的应用［３］．然而,在铝金属基复合材料中由于增强体的存在使其内部组织结构极不均匀,在使用环境中极易形成腐蚀微电池而遭受点蚀、剥蚀、磨蚀等等腐蚀形式的破坏［４ ,５］ ．适用于常规铝合金防腐处理方法的阳极氧化法和铬酸盐化学氧化法（Ａｌｏｄｉｎｅ法）存在着下述弊端而不能对铝金属基复合材料起到有效的防腐作用：１）铝金属基复合…     

(NaPO3)6对AZ91D镁合金微弧氧化陶瓷层电化学腐蚀特性的影响

在Na2SiO3-KOH电解液体系中添加一定量的(NaPO3)6, 利用微弧氧化(MAO)技术在AZ91D 镁合金表面制备了原位生长的陶瓷层. 采用动电位极化和电化学阻抗谱(EIS)技术研究了添加(NaPO3)6前后, 制备的陶瓷层在3.5%(w) NaCl溶液中的室温电化学行为. 结果表明, 添加(NaPO3)6后, 陶瓷层的自腐蚀电位显著上升, 自腐蚀电流密度明显减小. 这主要是由于(NaPO3)6增加了反应过程中基体镁合金表面的“氧空位”和溶液中PO3-4的含量, 促使元素Mg在金属/膜层(M/F)界面上快速形成相应氧化物, 从而增加了陶瓷层的厚度和致密性. 根据电化学反应体系和陶瓷层的特殊结构, 建立了合理的等效电路, 并结合EIS 数据, 分析了添加(NaPO3)6提高陶瓷层耐电化学腐蚀性能的机理.     

Reinforcement of phosphorylated graphene oxide on the anticorrosive properties of waterborne acrylate-epoxy resin coatings

Abstract

Phosphorylated graphene oxide (PedGO) was synthesized through the in-situ phosphate esterification method with urea as catalyst and then embed into waterborne acrylate-epoxy resin emulsion (AE) coating to modify the coating. The TEM and AFM indicated that phosphate was uniformly decorated on GO sheets, forming a large phosphorylated graphene oxide sheets. The PedGO improved the water vapor permeability and the coating adhesion strength after 30?days of immersion in 3.5% NaCl of AE coatings, respectively. Electrochemical impedance spectroscopy measurements (EIS) revealed that the PedGO-modified AE (PedGO/AE) was an outstanding barrier against corrosive media compared with AE or GO-modified AE (GO/AE). Scratch tests also showed that the corrosion-promotion effect of PedGO in AE was inhibited. The enhanced corrosion protection performance was observed because on the one hand the PedGO can greatly prolonged the diffusion pathway of corrosive media in the coating matrix; on the other hand the organic phosphate on the PedGO formed the passivation membrane with metal ions by chelation in the corrosion region, which can prevented the contact of corrosive medium and metal.     

SiO2纳米粒子对溶胶凝胶涂层性能的影响

在高强钢表面制备了防护性溶胶凝胶涂层,并研究了不同浓度二氧化硅纳米粒子的加入对于涂层形貌、耐蚀性和硬度的影响。采用扫描电子显微镜(SEM)和电子能谱(EDS)观察了涂层的微观结构和成分;采用显微硬度计测试了涂层的硬度;采用电化学方法研究了二氧化硅纳米粒子的浓度对于涂层耐蚀性能的影响;采用傅里叶红外光谱研究涂层的化学结构,进而探讨了二氧化硅纳米粒子对于涂层的强化机理。结果显示涂层加入二氧化硅纳米粒子的最佳浓度为500 mg.L-1,此条件下的涂层表面均匀致密,有较高的硬度并且在3.5%NaCl溶液中体现出较好的耐蚀作用。纳米粒子在溶胶中反应形成活性羟基基团并与硅烷发生反应生成空间网状结构,从而强化涂层。     

电镀锌钛/锆基无铬化学转化膜的制备与耐蚀性能

借助优化钛/锆基化学转化工艺,在碱性无氰镀锌层基体上获得了环保型的无铬转化膜,并与铬酸盐彩色钝化膜作对比.中性盐雾试验、动电位极化和电化学阻抗谱测试结果表明:钛/锆基化学转化膜出现白锈时间为96 h,达到铬酸盐彩色钝化膜标准,且呈现出较低的腐蚀电流和较高的极化电阻,但钝化特性不如铬酸盐彩色钝化膜明显.     

Electrochemical corrosion behaviors and corrosion protection properties of Ni–Co alloy coating prepared on sintered NdFeB permanent magnet

In this study, a protective Ni–Co alloy coating was prepared on sintered NdFeB magnet applying electrodeposition technique. A pure nickel coating was also studied for a comparison. The microstructure, surface morphologies, and chemical composition of coatings were investigated using X-ray diffraction, scanning electron microscope, and energy dispersive spectroscopy, respectively. The corrosion protection properties of coatings for NdFeB magnet in neutral 3.5 wt.% NaCl solutions were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The microstructure and surface morphologies analysis showed that the addition of cobalt element into matrix metal Ni altered the preferential orientation of pure nickel coating from (2 0 0) crystal face for pure nickel coating to (1 1 1) crystal face for Ni–Co alloy coating, and made the surface morphologies more compact and uniform due to the grain-refining. The results of potentiodynamic polarization test showed that compared with pure nickel coating, Ni–Co alloy coating exhibited much nobler corrosion potential (E _corr) and lower corrosion current density (j _corr), indicating better anticorrosive properties. The long-term immersion test by dint of EIS indicated that the Ni–Co alloy coating still presented high impedance value of 1.9 × 10⁵ Ω cm² with the immersion time of 576 h indicating the excellent anticorrosive properties, and corrosion protection properties of nickel coating for NdFeB magnet practically disappeared with the immersion time of 144 h, which also indicated that the Ni–Co alloy coating provided better corrosion protection properties for the NdFeB magnet compared with nickel coating.     

Electrochemical testing practices of environmentally friendly aerospace coatings for corrosion performance assessment

Hexavalent chromium has been successfully employed for corrosion protection purposes in aerospace coatings for decades. However, legislation will restrict the use of Cr⁶⁺ in the future and therefore the aerospace sector needs to identify alternative environmentally friendly coatings for corrosion protection. Before implementation of newly developed systems into actual components is possible, rigorous and time-consuming testing practices are required to ensure the new systems can achieve the strict aerospace standards requirements. The emerging number of coating systems being developed, and the vast research conducted on the subject worldwide, make the selection of suitable replacements for industrial application challenging. In this work, differently pretreated aluminium AA2024 alloy surfaces are coated with conventional Cr⁶⁺ containing coating and compared with a number of industrial alternative coatings. Corrosion performance is assessed by real-time imaging while immersed, by electrochemical impedance spectroscopy (EIS), and by standardised salt-spray testing (SST). Results reveal that the performance ranking acquired by SST can be readily replaced by short-term immersion tests, and the time to failure in SST can be estimated from key corrosion indicators arising from EIS measurements at specific immersion times.     

Zn-Al-[V10O28]6-双层氢氧化物掺杂对LY12铝合金表面溶胶-凝胶涂层性能的影响

采用共沉淀法制备Zn-Al-[V₁₀O₂₈]^6-双层氢氧化物(以下简称LDH-V), 研究不同添加浓度(0.0、0.25×10^-3、0.75×10^-3、1.5×10^-3、3.0×10^-3 mol·L^-1)的LDH-V对LY12 铝合金溶胶-凝胶涂层形貌、耐蚀性的影响. 采用扫描电子显微镜(SEM)和傅里叶变换红外(FTIR)光谱研究LDH-V对涂层形貌和结构的影响. 运用中性盐雾实验对涂层进行耐蚀性评估. 利用电化学方法对涂层在0.05 mol·L^-1的NaCl 溶液中的腐蚀行为进行研究. 探讨加入LDH-V后溶胶-凝胶涂层的耐蚀机理. 结果表明, 一定量LDH-V的加入不仅可以提高溶胶-凝胶涂层的耐蚀性能, 还可对涂层被破坏区域进行自修复, 起到延缓铝合金基体腐蚀的作用. 然而, 当LDH-V的添加溶度超过一定值时, 会破坏涂层的完整性并降低涂层的腐蚀防护性能. 实验结果表明LDH-V最佳的添加浓度为1.5×10^-3mol·L^-1.     

Inorganic–organic sol gel hybrid coatings for corrosion protection of metals

Inorganic–organic hybrid coatings by sol–gel process are very suitable for fighting corrosion. Inorganic sols in hybrid coatings not only increase adhesion by forming chemical bonds between metals and hybrid coatings, but also improve comprehensive performances of polymer in the coatings. Different organic polymers or organic functionalities are introduced into gel network to achieve tailored properties, such as hydrophobic properties, increasing cross-linking density, etc. As for corrosion protection of metals organic components of hybrid coatings are selected to repel water and form dense thick films and reduce coating porosity. The factors, such as the ratio of inorganic and organic components, cure temperature, pigments in hybrid coatings, need to be optimized for attaining hybrid films with the maximum corrosion resistance. Electro-deposition technique offers relatively thick homogeneous defect-free hybrid coatings in comparison to dip or spin coating techniques. Green cerium ions and non-ionizable organic inhibitors are more developed in hybrid coatings nowadays than other corrosion inhibitors. Long-term corrosion resistance techniques of inhibitors are discussed. The inhibitors entrapped in the nanocontainers are doped in hybrid films to prolong release of the inhibitors to damaged zones, which is discussed in detail. Among all the nanocontainers of corrosion inhibitors the prospective techniques which show superior corrosion protection are cyclodextrin/organic inhibitor inclusion complexes and layer by layer assembly of organic corrosion inhibitors in nanocontainers. Super-hydrophobic property of hybrid coatings derives from low surface tension and surface roughness of hybrid coatings, which endues the films with excellent corrosion protection for metals, but the durable property of super-hydrophobic coatings needs to be improved for industrial application. An ideal multiple model of hybrid coatings for superior anti-corrosion of metals proposed is a combination of super-hydrophobic hybrid coatings and underlying hybrid coatings doped with sustained release of corrosion inhibitors on metal substrates.     

Corrosion Protection of Tinplated Steel by Silica-Methacrylate Hybrid Coatings via Sol–Gel Process

In this work we present the development of two organic–inorganic hybrid coatings with interpenetrating network for corrosion protection of tinplated steel. The hybrid coatings were obtained from the hydrolytic condensation of tetraethoxysilane and 3-methacryloxypropyltrimethoxysilane, which has a free-radical polymerizable C?C double bond. The tri-functional monomers, triallyl isocyanurate and trimethylolpropane triacrylate (TMPTMA) with three C?C double bonds, were used to develop a highly cross-linked organic network attached to the inorganic moieties through covalent Si–C bonds, respectively. Both were characterized by Fourier transformed infrared spectroscopy and thermogravimetric analysis. The corrosion resistance performance was evaluated by potentiodynamic polarization, electrochemical impedance spectroscopy, and salt spray test. The results indicated that the Sol-TMPTMA hybrid coating exhibited excellent anti-corrosion ability by forming a physical barrier between tinplated steel substrate and its external environment.