Rheology and morphology of polystyrene/polypropylene blends with in situ compatibilization

Rheology and flow-induced morphology were studied in immiscible polypropylene (PP)/polystyrene (PS) blends with a droplet–matrix microstructure. Two reactive precursors, maleic anhydride grafted PP and amino terminated PS, were added during the melt-mixing process to form a graft copolymer. The effects of both the amount of compatibilizer and the shear history on the rheological and morphological behavior were investigated systematically. Small amplitude oscillatory experiments and scanning electron microscopy were used to study the phase morphology. Shear history has an important effect on the morphology of the uncompatibilized blends. The droplet size refines with increasing shear rate. The decrease of this effect with increasing degrees of in situ compatibilization is mapped out. The results are discussed in terms of interfacial tension and the interfacial coverage. It turns out that most of the conclusions that were previously obtained on physically compatibilized blends are also valid for chemically compatibilized ones.     

Effects of compatibilization on rheological properties of PS/PB blends and investigation of Doi–Ohta scaling relationship in double start-up of shear experiments

The rheological properties for the blends of polystyrene and polybutadiene were investigated and the effect of compatibilizer styrene butadiene rubber (SBR), on the blends were studied and the results compared with the non-compatibilized blends. The frequency sweep, step shear strain and shear stress growth experiments were carried out for the blends. The results showed that with addition of compatibilizer the changes in behavior of the rheological properties of blends are observed. These rheological variations could be related to the reduction of interfacial tension and size of dispersed phase. Furthermore, the validity of Doi–Ohta scaling relationship in double start-up experiments was studied. It is shown that this scaling relationship becomes more reliable with increasing the amount of PB and compatibilizer.     

Strain recovery of model immiscible blends: effects of added compatibilizer

The effect of added compatibilizer on the strain recovery of model immiscible blends after cessation of shear was studied. Blends were composed of polyisobutylene drops (up to 30% by weight) in a polydimethylsiloxane matrix, with viscosity ratio (viscosity of the drops relative to the matrix viscosity) ranging from 0.3 to 1.7. Up to 1% by weight of a PIB-PDMS diblock copolymer was added as compatibilizer. The ultimate recovery recorded after reaching steady-shear conditions increased significantly due to added compatibilizer. Furthermore, the compatibilizer also slowed down the kinetics of the recovery; however, unlike uncompatibilized blends, the recovery could no longer be captured by a single retardation time. The largest increase in ultimate recovery due to compatibilizer occurred at the lowest viscosity ratio. In contrast, the greatest slowing down of the recovery due to compatibilizer occurred at the highest viscosity ratio. The rheological data by themselves are insufficient to reach a definitive conclusion about the mechanism of compatibilizer action. The results are consistent with the effects of flow-induced gradients in compatibilizer concentration. An alternative constitutive modeling approach that captures compatibilizer effects in terms of an interfacial dilational elasticity can reproduce the recovery curves qualitatively, but some predictions of the model contradict experimental results.     

Uniaxial extensional flow behavior of immiscible and compatibilized polypropylene/liquid crystalline polymer blends

In this work liquid crystalline polymer (LCP) and thermoplastic (TP) blends with and without compatibilizer were studied with respect to their elongational flow behavior, under uniaxial extensional flow. This knowledge is important because in processes involving dominantly extensional deformations, like the case of the formation of the LCP fibrillation, transient extensional flow properties become more important than transient or steady-shear properties. In systems characterized by disperse phase morphologies (10 and 20 wt%) the LCP acts as a plasticizer, decreasing the viscosity of the system and increasing its durability with respect to that of the matrix. On the other hand, for a system in which a co-continuous morphology is present (40 wt% LCP) fibrils and droplets deformation occurs simultaneously, leading to a much higher strain hardening and durability. Moreover, the addition of compatibilizers to the blends gives rise to an increase of the strain hardening and to a decrease of the durability, which is in accordance with the mechanical properties, namely a higher Young’s modulus and lower elongation at break, in comparison with noncompatibilized systems.     

Effect of aminomethoxy silane and olefin block copolymer on rheomechanical and morphological behavior of fly ash-filled polypropylene composites

The design of new composites based on a polypropylene (PP) matrix and filler fly ash particles leads to changes in processability, morphology, and physical properties of the raw thermoplastic. The new materials should combine the processability of common thermoplastics with improved toughness. We have designed more environmentally friendly composites filled with residual ash. To improve composite toughness (one of the principal drawbacks of these PP/ash composites), a new olefin block copolymer (OBC) was included in the filler–matrix interface, and to modify the ash surface, an organosilane was used to enhance interface strength. The present work analyzes the influence of composite formulation on the morphological, mechanical, and rheological properties of the new composites. In terms of rheological properties, modulus and viscosity were enhanced as a function of the amount of filler added. The incorporation of a silane coupling agent into composites brought about beneficial changes in morphology and rheology, related with improved dispersion of ash particles and increased filler–matrix interactions. Finally, when OBC was added to the filler–matrix interface, composite morphology was more homogenous. The best rheological and mechanical properties were obtained when the ratio of OBC to fly ash particles was 1:2.     

Melt rheology of long-chain-branched polypropylenes

Rheological properties of long-chain-branched isotactic polypropylene (PP) via copolymerization with a very small amount of nonconjugated α,ω-diene monomer using metallocene catalyst system in both linear and nonlinear regions were investigated, comparing with conventional linear and long-chain-branched PP modified at postreactor. Although comonomer incorporation was equal to 0.05 mol% or less, it caused high molecular weight, broad molecular weight distribution, and long-chain branching. A detailed study on the effect of diene incorporation on the polymer properties was conducted, comparing with modified PP in postreactor. Polymer chain microstructures were characterized by gel permeation chromatography with multiangle laser light scattering (MALLS), differential scanning calorimetry, and rheological means: dynamic viscoelasticity, step-strain, uniaxial elongational flow measurements, and large amplitude oscillatory shear. The PP, which incorporated a small amount of diene monomer, showed significantly improved viscoelastic behaviors. The diene-propylene copolymer containing long-chain branches showed extremely long relaxation mode under shear and outstanding viscosity increase under elongational flow, so-called strain hardening. The difference in microstructure of diene-propylene copolymer with modified PP with long-chain branches is investigated by MALLS and rheological characterizations.     

Rheological,morphological, and interfacial properties of compatibilized PLA/PBAT blends

The focus of this paper was to gain a true understanding of the impact of a multifunctional epoxide (Joncryl®;ADR-4368) on the interfacial properties of biopolymer blends based on poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT). The effect of Joncryl on the shear rheological, morphological, and interfacial properties of the blends was systematically investigated. For the deformed drop retraction experiments, different sandwich model systems (droplet/matrix), representing various scenarios of compatibilization, were prepared, aiming to probe the role of the epoxy-functionalized chains on the interface. The decrease of the interfacial tension in the modified/compatibilized PLA_PBAT and the formation of the PLA-Joncryl-PBAT copolymer were highlighted. A new relaxation peak relative to this copolymer was detected by the relaxation spectrum. Transient start-up shear and nonlinear stress relaxation experiments were carried out and confirmed the obtained results. In addition, the interface contribution was demonstrated using the Lee and Park model. The relaxation time increased with the amount of added Joncryl. Hence, the coexistence of chain extension/branching chains coupled to the PLA-Joncryl-PBAT copolymer formation had to be taken into account to explain the improved mechanical properties.     

The influence of epoxy resin on the morphological and rheological properties of PET/PA66 blend

Interfacial reactions have dominant effects on the morphological and rheological properties of compatibilized polymer blends. This work aims to investigate the effect of epoxy resin, as a coupling agent, on the interface properties and subsequent influences on the morphological and rheological properties of polyethylene terephthalate/polyamide66 (PET/PA66) blend. PET/PA66 70/30 blends with different amount of bisphenol A epoxy resin (0, 1, 3, and 5 wt.%) were prepared. SEM micrographs show reduction in droplet size with increasing epoxy resin concentration, confirming the reactive compatibilizing effect of the epoxy resin. Reactions at the interface of the PET-EP-PA66 blend are confirmed by FTIR spectra. Shear viscosity results demonstrates that adding epoxy resin could suppress the interfacial slip at the blend interphase. Obtained results from storage modulus (G′) curves show the presence of one plateau for the blends at low frequency region; nevertheless, relaxation spectra indicate the presence of two more relaxation mechanisms than precursors which are related to the shape relaxation of droplets and the interface relaxation. The presence of the interface relaxation time in the blend without epoxy resin can prove the presence of reactions between two condensation polymers; however, adding the epoxy resin results in reducing both relaxation time and interfacial tension and increasing interfacial shear modulus. These observations indicate that the epoxy resin has been successful to boost the reactions at the interface between two polymers. Fitting the obtained experimental data using Palierne model indicates that the general Palierne model could describe rheological properties of the blends very well.     

Isothermal elongational behavior of liquid-crystalline polymers and LCPs based blends

The rheological behavior of two flexible thermoplastics, Nylon-6 (Ny) and bisphenol-A polysulfone (PSu), and two wholly aromatic liquid crystalline polymers, Vectra-A900 (VA) and Vectra-B950 (VB), as well as that of Ny/VB and PSu/VA blends with 10% LCP, has been investigated by the use of capillary viscometers equipped with cylindrical dies having different length-to-diameter ratios. The elongational viscosity of all materials was calculated, from the results of isothermal measurements carried out at 290°C, by means of the Cogswell's analysis, based on the estimation of the pressure drop due to the converging flow at the die inlet. The behavior in elongational flow was compared with the rheological behavior in shear flow conditions. It was found that the elongational viscosities of VA and VB are very large and account for a fairly marked pressure drop at the die entrance, due to the orientation of the LCP domains taking place in the converging flow zone. For these materials, the ratio of the elongational viscosity to the Newtonian shear viscosity is up to two orders of magnitude higher than the value expected on the basis of the Trouton rule. For the flexible resins, the Trouton ratio is 3 and ca. 3–10, are common values for high molar mass linear polymers. The addition of 10% LCP into the flexible resins strongly increases their elongational viscosity and makes the blends resemble neat LCPs in their extensional flow behavior. In shear flow, on the contrary, the addition of LCP was shown to induce a marked reduction of the melt viscosity, even when, as for the Ny/VB blend, the LCP is more viscous than the matrix.     

Strain hardening behavior of polymer blends with fibril morphology

We investigate the rheological behavior of the polymer blends with fibril morphology, with special focus on the effect of fibril morphology on the extensional properties under uniaxial extension. We add a small amount of the dispersed phase to the matrix, and control the blend morphology by changing the viscosity ratio. When the fibril morphology is maintained, the blend shows not only a significant increase of the extensional viscosity but the strain hardening behavior. The extensional viscosity increases depending on the aspect ratio of the fibers, while the strain hardening behavior originates from the restricted stretching of deformable fibers, which has been confirmed theoretically by introducing the concept of rigidity of the fiber. It suggests a way to induce the strain hardening behavior by introducing deformable fibrils into the matrix, that is, by the design of polymer blends with a small amount of dispersed phase such that the fibril structure is maintained.     

Flow instability for binary blends of linear polyethylene and long-chain branched polyethylene

The rheological properties and flow instability are studied for binary blends composed of a long-chain branched polyethylene and a linear polyethylene. It is found that the blends containing a linear-polyethylene with high shear viscosity exhibit higher oscillatory moduli, drawdown force, and strain-hardening behavior. The blends showing the anomalous rheological phenomena show sharkskin failure in low shear rate region as compared with a pure linear polyethylene. Moreover, the blends exhibit severe gross melt fracture at low output rate. Enhanced strain-hardening in elongational viscosity and large entrance angle at a die entry will be responsible for the severe gross melt fracture for the blends.     

Polypropylene-polyethylene blends

Summary Die swell behaviour and morphology of melt blends of isotactic polypropylene (PP) and high density polyethylene for pure polymers and blends with 25, 50 and 75 weight % PP are described in the present study. A light interference contrast microscopy technique was used for the morphological characterization of melt blends and extrudate samples of the blends obtained with an Instron capillary rheometer. The results indicate that the domains from blends where the dispersed phase has higher viscosity than the continuous phase remain as continuous domains in the extrudate whereas domain destruction takes place when blends where the continuous phase has the higher viscosity are extruded.The die swell behaviour as well as the fiber forming properties of extrudates of melts having unstable domains extruded at high shear stresses resemble the behaviour of homopolymers, whereas samples with stable domains are significantly different, die swell increases with temperature at constant shear stress and stable fibers cannot be obtained after necking.With 10 figures and 1 table     

Rheological properties of long glass fiber filled polypropylene

Long glass fiber-filled polypropylene (PP) composites are produced by pultrusion, and the extrudate is cut at different lengths producing composites containing long fibers of controlled length. The rheological properties of such composites in the molten state have been studied using different rheometers. A capillary rheometer has been constructed and mounted on a molding-injection machine. The shear viscosity of filled PP determined from the capillary rheometer, after corrections for entrance effects, was found to be very close to that of unfilled PP. However, large excess pressure losses at the capillary entrance were observed and these data have been used to obtain an apparent elongational viscosity. The apparent elongational viscosity was shown to be considerably larger than the shear viscosity for PP and filled PP, and it increased markedly with fiber length and fiber content. Rotational rheometers with a parallel-plate geometry were used to investigate the viscoelastic properties of these composites and their behavior was found to be non-linear, exhibiting a yield stress. A model is proposed to describe the shear viscosity from a solid-like behavior at low stresses to fluid-like behavior at high shear stresses taking into account fiber content and orientation. A modified model, proposed for elongational flow, describes relatively well the apparent elongational data.     

Rheological behaviour of vitreous humour

The vitreous humour (VH) is a complex biofluid that occupies a large portion of the eyeball between the lens and the retina, and exhibits non-Newtonian rheological properties that are key for its function in the eye. It is often possible to distinguish two different phases in VH, known as liquid and gel phases (Sebag J Eye 1: 254–262, 1987). In this work, we present a detailed rheological characterisation of the two phases of the VH under shear and extensional flow conditions. Healthy New Zealand rabbit eyes were used to measure the surface tension and the shear and extensional rheological properties of VH in different phase conformations and at different times after dissection. The results show that VH liquid phase exhibits a surface tension of 47.8 mN/m, a shear thinning behaviour reaching a viscosity plateau around 10^?3 Pa s for shear rates above ~1000 s^?1, and an average relaxation time of 9.7 ms in extensional flow. Interestingly, both VH phases present higher storage modulus than loss modulus, and the measurements performed with VH gel phase 4?±?1 h after dissection exhibit the highest moduli values. The compliance measurements for the gel phase show a viscoelastic gel behaviour and that compliance values decrease substantially with time after dissection. Our results show that the two VH phases exhibit viscoelastic behaviour, but with distinct rheological characteristics, consistent with a gel phase mostly composed of collagen entangled by hyaluronan and a second phase mainly composed of hyaluronan in aqueous solution.     

Rheological behavior of compatibilized and non-compatibilized PA6/EPM blends

The rheological properties of PA-6/EPM polymer blends, non-compatibilized and compatibilized with grafted ethylene propylene rubber (EPM-g-MA), have been investigated. Linear and non-linear (relaxation both in shear and extension) experiments were realized. Stress relaxation experiments coupled with scanning electron microscopy (SEM) analysis showed the existence of one relaxation time and non-deformed droplets for the immiscible blend, and two relaxation times and deformed droplets for the compatibilized ones, the second relaxation being more pronounced for higher compatibilizer contents. These results clearly indicate that, despite the high viscosity and elasticity ratios, if high amounts of compatibilizer are added to the blend, interfacial slip is suppressed and a high-enough adhesion between the phases is achieved for the high-viscosity dispersed phase to be deformed. Paper presented at the 3rd Annual European Rheology Conference, April 27–29, 2006, Crete, Greece     

Rheological properties of polyethylene/metaboric acid thermoplastic blends

The rheological properties of molten low-density polyethylene/metaboric acid blends were studied. It was found that the blend behavior can be rather different, depending on volume fraction of the inorganic component. Specifically, at some concentration of metaboric acid, the dynamic moduli and the Newtonian viscosity of the blends demonstrate a jump-like change. The concentration threshold depends on temperature and equals to 21.9 and 14.1 vol %, at 150 and 180 ^°C, respectively. In the concentration range below the threshold, the gain in the content of inorganic component results in an enhancement of the blend dynamic moduli and viscosity, without changing the general character of the rheological behavior of composition in the region of linear response. On the other hand, at higher concentrations of metaboric acid, the yield stress is observed, and the elastic modulus in the linear region of mechanical behavior becomes virtually independent of frequency. It was suggested that the rheological behavior of blends is related to a spontaneous change in their structure as well as planar molecular structure of the inorganic component.     

Stress relaxation behavior of PMMA/PS polymer blends

In this work, the stress relaxation behavior of PMMA/PS blends, with or without random copolymer addition, submitted to step shear strain experiments in the linear and nonlinear regime was studied. The effect of blend composition (ranging from 10 to 30 wt.% of dispersed phase), viscosity ratio (ranging from 0.1 to 7.5), and random copolymer addition (for concentrations up to 8 wt.% with respect to the dispersed phase) was evaluated and correlated to the evolution of the morphology of the blends. All blends presented three relaxation stages: a first fast relaxation which was attributed to the relaxation of the pure phases, a second one which was characterized by the presence of a plateau, and a third fast one. The relaxation was shown to be faster for less extended and smaller droplets and to be influenced by coalescence for blends with a dispersed phase concentration larger than 20 wt.%. The relaxation of the blend was strongly influenced by the matrix viscosity. The addition of random copolymer resulted in a slower relaxation of the droplets.     

Linear and non-linear viscoelastic properties of ethylene vinyl acetate/nano-crystalline cellulose composites

This paper reports on the melt rheological properties of ethylene vinyl acetate containing between 0 and 10 wt.% of nano-crystalline cellulose (NCC). A complete set of rheological tests including frequency sweeps, shear transients, and uniaxial elongations was performed. Frequency sweeps showed that at low frequencies, a pseudo solid-like behavior was obtained for NCC concentrations higher than 5%. This behavior was related to hydrogen bonding between NCC particles and the creation of particle networks as the result of particle–particle interactions. For transient shear tests, all compositions presented a stress overshoot at high shear rates before reaching a steady state. It was found that the amplitude of this overshoot depends on both NCC content and shear rate. On the other hand, the time to reach the maximum was found to be highly shear rate dependent but concentration dependence was rather weak. For uniaxial extensional flow, higher extensional viscosity was observed with increasing NCC content. On the other hand, strain hardening was found to decrease with increasing NCC content.     

Transient shear and elongational behavior of blends of PET with a LCP

Blends of polyethylene terephthalate (PET) with a liquid crystalline polymer (LCP) and a compatibilizer were produced by twin screw extrusion and injection molding. Transesterification and compatibilization studies were made in a torque rheometer. The morphology of the injection-molded plaques was studied by scanning electron microscopy. The blends shear growth function was measured in a cone and plate rheometer. The elongational growth function was measured in a modified rotational rheometer. Transesterification was observed in the PET/LCP/compatibilizer 95/5/0 blend. The injection-molded plaques displayed the usual “skin-core” morphology. All the blends were highly shear-thinning, even at low shear rates; thus, a zero-shear viscosity could not be calculated. The compatibilized blend had the highest shear viscosity of all the blends, confirming the strong PET/LCP interphase and the effectiveness of the compatibilizing agent. On the other hand, the 90/10/0 blend had the lowest shear viscosity. All the blends showed strain softening behavior, similar to the PET. The 90/10/0 blend had the highest elongational growth function, while the 95/5/0 had the lowest. The compatibilized blend had an intermediate behavior between both blends.     

Extracting extensional properties through excess pressure drop estimation in axisymmetric contraction and expansion flows for constant shear viscosity,extension strain-hardening fluids

In this study, hyperbolic contraction–expansion flow (HCF) devices have been investigated with the specific aim of devising new experimental measuring systems for extensional rheological properties. To this end, a hyperbolic contraction–expansion configuration has been designed to minimize the influence of shear in the flow. Experiments have been conducted using well-characterized model fluids, alongside simulations using a viscoelastic White–Metzner/FENE-CR model and finite element/finite volume analysis. Here, the application of appropriate rheological models to reproduce quantitative pressure drop predictions for constant shear viscosity fluids has been investigated, in order to extract the relevant extensional properties for the various test fluids in question. Accordingly, experimental evaluation of the hyperbolic contraction–expansion configuration has shown rising corrected pressure drops with increasing elastic behaviour (De=0～16), evidence which has been corroborated through numerical prediction. Moreover, theoretical to predicted solution correspondence has been established between extensional viscosity and first normal stress difference. This leads to a practical means to measure extensional viscosity for elastic fluids, obtained through the derived pressure drop data in these HCF devices.