共查询到20条相似文献,搜索用时 156 毫秒
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针对熔深间接测量方法测量精度低的问题,基于光学相干层析(OCT)的激光焊接熔深监测方法通过直接测量熔池小孔深度,实现在线质量监测。该方法基于低相干干涉精密测距原理,将测量光束与焊接光束同轴,具有测量精度高、抗干扰能力强的优点。搭建了基于谱域OCT(SD-OCT)的激光焊接熔深测量系统,在深熔焊条件下测量了熔池小孔深度,并应用百分位滤波算法从测量数据中提取出熔深曲线。针对百分位滤波算法的熔深提取精度受限于OCT测量数据噪声点和该算法需要根据焊接工况来调整滤波参数等问题,提出了一种基于局部离群因子(LOF)和最大值滤波的OCT熔深提取方法,通过与焊缝纵切面的熔深曲线对比发现,熔深提取精度最大提升了32%。实验结果表明,所提方法可有效提高熔深提取精度,且不需要调整算法滤波参数,适用性更强。 相似文献
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相干半导体激光列阵体积小、重量轻,输出能量密度高,非常适于用作对光源尺寸要求苛刻的航天激光光源。为避免随航天器在轨运行的半导体列阵经受变化梯度剧烈的恒星、行星、空间低温热沉的交替加热和冷却的影响,以便能够正常工作,采用潜望式结构设计,将列阵置于舱内,列阵向航天器外输出激光必须经由舱外输出反射镜完成。然而,舱外输出反射镜受周围热环境影响和列阵输出激光束照射,会产生随机热变形,导致输出舱外的激光能量发散;并且,舱外输出反射镜面热变形导致镜面法向偏转,使得输出光束产生较大的指向偏转误差,这极大地降低了能够作用于目标之上的激光束的能量密度,严重恶化输出舱外的光束质量。通过理论推导结合ANSYS有限元分析软件和相关实验,在研究清楚相干半导体激光列阵作为航天激光源的构造、其光场与周围热环境共同作用于舱外输出反射镜的规律与特点后,给出了航天预失真半导体激光列阵激光源技术,通过回波法适时测量舱外输出反射镜引起的波前畸变,处理器配合D/A和高压放大器,驱动驱动器,使舱内添加的反射镜预失真成形,适时使列阵输出产生预失真波前畸变,以抵消舱外输出反射镜的热变形对输出舱外的激光束的影响。相关系统运行实验结果显示,此技术使半导体激光列阵能够适应宇航环境,向舱外输出保障质量的激光束。 相似文献
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在大功率激光系统的评价与分析中,激光器的光束品质是系统光束品质的决定性因素,也是激光器验收、鉴定的重要指标,其中束散角是判别激光光束质量的重要参数。本系统测试激光波长的范围比较宽,一般在0.532μm~10.6μm之间,没有合适的探测器能够覆盖整个波段,所以采用了一种新的方法来解决宽波段束散角的测量问题。选用CCD成像和扫描狭缝相结合的方法来实现宽波段激光光束束散角的测量,可见光和近红外波段(0.532μm~1.2μm)激光光束采用CCD法测量激光束散角,中红外波段(1.2μm~10.6μm)激光光束采用扫描狭缝法测量激光束散角。两种方法的结合可以较为精确地测量出不同波段的激光束散角。 相似文献
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S.-L Chen 《Optics & Laser Technology》1996,28(3):193-201
The case for in-process sensing is one of the strengths of laser materials processing, both in the variety of signals obtainable from the process and the range of techniques for beam guidance. It is known that beam/nozzle alignment is of importance for high quality laser cutting. Thus, an in-process beam position sensing system was devised in this study as one of the potential tools for automation of the cutting process. Further, if the beam could be stabilized at a given location automatically this would be equivalent to relocating the laser beam. Laser beam position sensing is the first step towards this goal. The aim of this study is to create a beam position sensing system. This work presents a new approach using a rotating slit, a focusing lens and a photodetector. An automatic alignment procedure is also investigated. 相似文献
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Ensheng Fu Quirong Shen Yingfeng Li Bing Wang Lei Chen Yuzhi Wang Zhijiang Wang 《Chinese Journal of Lasers》1992,1(2):165-171
The diagnostic system for two dimension(2-D)intensity distribution of laserbeam is a measuring instrument for many parameters of laser beam.2-D intensity distributionplot of laser beam is obtained by the two dimension scanning mirror which is controlled by amicrocomputer to scan the laser beam on a detector.Many parameters of laser beam such asthe isointensity distribution plot,the beam diameter,the beam waist diameter,the laser pow-er,the diverge angle and the beam brightness,are given by means of the microcomputer pro-cessing the data measured.Theoretical analysis of beam parameter transform is given. 相似文献
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In this work thin sheets of Ti–6Al–4V were full penetration welded using a 5 kW fibre laser in order to evaluate the effectiveness of high power fibre laser as a welding processing tool for welding Ti–6Al–4V with the requirements of the aircraft industry and to determine the effect of welding parameters including laser power, welding speed and beam focal position on the weld microstructure, bead profile and weld quality. It involved establishing an understanding of the influence of welding parameters on microstructural change, welding defects, and the characteristics of heat affected zone (HAZ) and weld metal (WM) of fibre laser welded joints. The optimum range of welding parameters which produced welds without cracking and porosity were identified. The influence of the welding parameters on the weld joint heterogeneity was characterised by conducting detailed microstructural analysis. 相似文献
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C. Snchez Ak H. Sobral M. Villagrn Muniz L. Escobar-Alarcn E. Camps 《Optics and Lasers in Engineering》2003,39(5-6):581-588
Laser probe beam and multiple-pass deflection techniques were used for real time and in situ monitoring of laser ablation plasma plumes in the mTorr pressure regime. Intensity and transit time of shock wave fronts were studied as functions of focal lens position, laser energy and pressure. The velocity of the shock wave was determined to be up to 30 km s−1 for a pressure of 40 mTorr and to drop below 4 km s−1 at 1 Torr. For transparent targets rear-side shock wave velocity was on to be slower than the corresponding front one. This method promises a reliable diagnostic tool for pulsed laser deposition processing allowing an increase in the quality of coating technologies. 相似文献
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精确控制激光束使其始终对准并跟踪焊缝是保证激光焊接质量的前提.针对大功率(激光功率10 kW)光纤激光焊接304型不锈钢紧密对接焊缝(间隙为0-0.1 mm),研究一种基于红外热像的焊缝跟踪偏差检测新方法. 采用红外传感高速摄像机摄取焊接区域熔池红外动态热像,分析激光束对准和偏离焊缝中心时的熔池温度分布和红外辐射特性,以熔池匙孔形变参数和热堆积效应参数作为激光束与焊缝中心偏差检测特征值,通过图像识别技术研究和分析特征值与焊缝偏差之间的关系. 激光焊接试验结果表明,熔池匙孔形变参数和热堆积效应参数与焊缝偏差
关键词:
大功率光纤激光焊
焊缝跟踪偏差
红外热像
检测 相似文献
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Salman Iqbal Author Vitae Muddassir M.S. Gualini Author Vitae Author Vitae 《Optics & Laser Technology》2010,42(1):93-98
Laser welding of zinc-coated steel sheets in lap configuration poses a challenging problem, because of the zinc vapours spoiling the quality of the weld. In continuation to the earlier work, the novel solution of dual laser beam method for lap welding of galvanized steel sheets is discussed here in view of the recently obtained observations and ensuing concerns. In this method the precursor beam cuts a slot, thus making an exit path for the zinc vapours, while the second beam performs the needed welding. The metallurgical analysis of the welds is encouraging showing absence of zinc in the welded area. In the current work on this technique, new experimental results have been obtained verifying the earlier observations. Along with this, the possibility of using a transversely split-up beam for the welding purposes with this approach is discussed and analyzed in this paper. This new technique is expected to be very useful in prospective industrial applications requiring higher welding throughput along with the needed quality. 相似文献
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Da-ping Wan Hong-bin Liu Yu-ming Wang De-jin Hu Zhen-xing Gui 《Optics & Laser Technology》2008,40(2):309-314
Laser texturing is a novel technique that may be used to texture a cold roller in the process of manufacturing high quality steel sheets. With the aim of improving the quality of the textured roller by using a CO2 laser, a new laser beam modulating device is proposed. An optical beam expander with a fast rotating chopper system is designed. The laser pulse is split into two parts by the chopper blades; one is the preheating pulse that is reflected onto optical loop mirrors; the other is the directly transmitted pulse that creates the craters at the preheated spots. The preheating beam focus spot size and position can be adjusted. The focusing characteristics and optical parameter compensation for the flying optics are investigated. The heat transfer and melt process of laser texturing are numerically simulated. The effects of the double pulses on the texturing are analyzed. The effect of preheating the sample ahead of the laser texturing pulse is examined. The surface profile and bump hardness show improvements by using this approach. 相似文献
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Xudong Zhang Wuzhu Chen Eiji Ashida Fukuhisa Matsuda 《Optics and Lasers in Engineering》2004,41(5):630
In underwater laser welding (LBW), the weld quality is very dependent on the shielding conditions of the local dry cavity when other welding parameters are fixed. Thus, diagnosing the stability of the local dry cavity is the key to monitoring of underwater LBW. In this work, a sensing system containing two optical sensors was set up to detect the infrared and ultraviolet waveband of the optical emissions induced in the welding. The effect of water on the laser welding was studied first by conducting direct underwater welding, which was performed without any method to exclude the water from the welding zone. A kind of plasma that has strong ultraviolet emission formed if the water depth was more than several millimeters, which considerably reduced the penetration depth. Then a gas-shielding nozzle was used to form a local dry cavity for underwater LBW. The relationship between the optical signals and the weld quality with various shielding conditions were investigated. The results show that the detected signal well reflects the shielding condition variations of the local dry cavity. The optimal shielding condition could be determined by signal stability. 相似文献