Anode Phenomena in Vacuum and Atmospheric Pressure Arcs

This paper summarizes recent experimental data related to anode phenomena in both vacuum and atmospheric pressure arcs. Currents in the range 10A to 3OkA are discussed, and particular emphasis is placed on the effect of plasma flow from the cathode. For vacuum arcs this plasma flow is the directed motion of metal ions from the cathode spots. These ions reduce the anode voltage drop, and maintain a diffuse anode termination. At atmospheric pressure the ion flow is impeded by gas-atom collisions. However, a plasma flow towards the anode can result from magnetic pinch forces at the constricted cathode termination. In the absence of plasma flow, the anode termination constricts to a vigorously evaporating anode spot. For a typical non-refractory electrode such as copper, the spot operates at a temperature close to the boiling point irrespective of the gas pressure. The spot temperature is dictated by the balance between electrical input power and evaporative losses. These anode phenomena are discussed in relation to vacuum switchgear, arc welding and arc furnaces.     

A Review of Anode Phenomena in Vacuum Arcs

This paper discusses are modes at the anode, experimental results pertinent to anode phenomena, and theoretical explanations of anode phenomena. A vacuum are can exhibit five anode discharge modes: (1) a low current mode in which the anode is basically passive, acting only as a collector of particles emitted from the cathode; (2) a second low current mode that can occur if the electrode material is readily sputtered (a flux of sputtered atoms will be emitted by the anode); (3) a footpoint mode, characterized by the appearance of one or more small luminous spots on the anode (footpoints are generally much cooler than the true anode spots present in the last two modes); (4) an anode spot mode in which one large or several small anode spots are present (such spots are very luminous, have a temperature near the atmospheric boiling point of the anode material, and are a copious source of vapor and ions); and (5) an intense are mode where an anode spot is present, but accompanied by severe cathode erosion. The are voltage is relatively low and quiet in the two low current modes and the intense are mode. It is usually high and noisy in the footpoint mode, and it can be either in the anode spot mode. Anode erosion is low, indeed negative, in the two low current modes, and it is low to moderate in the footpoint mode. Severe anode erosion occurs in both the anode spot and intense are modes. The dominant mechanism controlling the formation of an anode spot appears to depend upon the electrode geometry, the electrode material, and the current waveform of the particular vacuum are being considered. In specific experimental conditions, either magnetic constriction in the gap plasma, or gross anode melting, or local anode evaporation can trigger the transition. However, the most probable explanation of anode spot formation is a combination theory, which considers magnetic constriction in the plasma together with the fluxes of material from the anode and cathode as well as the thermal, electrical, and geometric effects of the anode in analyzing the behavior of the anode and the nearby plasma.     

A Review of Anode Phenomena in Vacuum Arcs

This paper discusses arc modes at the anode, anode temperature measurments, anode ions, transitions of the arc into various modes (principally the anode-spot mode), and theoretical explanations of anode phenomena. A vacuum arc can exhibit five anode discharge modes: 1) a low-current mode in which the anode is basically passive, acting only as a collector of particles emitted from the cathode; 2) a second low-current mode that can occur if the electrode material is readily sputtered (a flux of sputtered atoms will be emitted by the anode); 3) a footpoint mode, characterized by the appearance of one or more luminous spots on the anode (footpoints are much cooler than the true anode spots present in the last two modes); 4) an anode-spot mode in which one large or several small anode spots are present (such spots are very luminous, have a temperature near the atmospheric boiling point of the anode material, and are a copious source of vapor and ions); and 5) an intense-arc mode where an anode spot is present, but accompanied by severe cathode erosion. The arc voltage is relatively low and quiet in the two low-current modes and the intense-arc mode. It is usually high and noisy in the footpoint mode, and it can be either in the anode-spot mode. Anode erosion is low, indeed negative, in the two low-current modes, and it is low to moderate in the footpoint mode. Severe anode erosion occurs in both the anode-spot and intense-arc modes.     

Arc Cathode Processes in the Transition Region between Vacuum Arcs and Gaseous Arcs

The cathode processes of electric ares on cleaned Cu cathodes were investigated in the transition region between vacuum and atmospheric pressure (argon). The plasma density in the cathode plane was estimated by probe measurements to be n = r are current, r – distance from the spot). It was observed that several cathode spot parameters have an extremum at p ～ 10⁴ Pa. The crater diameter has a minimum independently of the cathode temperature. The diffusion constant of the chaotic motion determined by framing photographs was found to have a maximum. Some additional, large displacements occurred at that pressure. The diameter of the bright plasma cloud obtained by open-shutter photographs showed a maximum, the current per spot was found to decrease from 20 A in vacuum to 10 A at atmospheric pressure. It is thus concluded that the spot with the smallest crater radius and a low current per spot, occurring at ～ 10⁴ Pa, represents the single spot, whereas the spot at higher pressures, and probably also in vacuum, has a complicated nature where the large craters are formed by a cooperation of single spots.     

Some Arcing Mechanisms in Lightning Protectors at Atmospheric Pressure

Some aspects of discharges occurring between carbon and carbon-copper electrodes in lightning protector blocks are examined. Various mechanisms that can cause arc transfer from high-to low-resistivity cathodes are considered. High resistivity in the cathode spot is a necessary but not sufficient property to cause arc motion. Diffusion of the arc plasma from an initial carbon-carbon arc to initiate a carbon-copper arc appears to be the most likely means for the transfer mechanism above about 30 A. Below 30 A the probability of arc transfer is considerably reduced. Effects of ac currents on these protectors are examined, and lifetimes have been predicted to within a factor of <2 of the experimental values.     

Burning Voltage in Atmospheric and Vacuum Short Arcs of Vanishing Length

The stepwise increase of the burning voltage of short break arcs has been found not only in a gas but also in vacuum. It is suggested that the effect is associated with the occurrence of a positive anode fall which enhances ionisation phenomena near the anode. This view is supported by the simultaneous registration of arc current, burning voltage, light emission from the anode region, of spectral lines of ions, atoms and continuum from the near anode plasma. The phenomena occur beyond a critical gap distance which can be related to the characteristic geometry of the discharge.     

Cathode Erosion in Vacuum Arcs and Unipolar Arcs

The cathode spots from vacuum arcs on 316 stainless steel are compared with the tracks found on the same material after exposure to the plasma of the tokamak TFR 600. Further the erosion yields of vacuum arc cathodes of 316 stainless steel and titanium are determined from experiments and the measured values are compared with theoretical estimates. The velocity of the arc is investigated as a function of the applied magnetic cross-field. The scatter of both, the velocity data and the erosion yields is substantial. Improved experiments are planned.     

Anode Column Behavior of Long Vertical Air Arcs at Atmospheric Pressure

A theoretical model for the unit cross section of a 1-atm unbounded arc was used to investigate arc behavior. The electrical source was taken as a dc voltage and resistance in series. Because the simulated arc is not radially bounded, the arc V-I characteristic is found to be time varying and dependent on the source values. The results of exercising the model also show that the central temperature of the arc is maintained in the neighborhood of 7000 K and that changes in the source values can only raise this temperature for times on the order of 100 ?s, approximately the time for diffusion of a temperature perturbation from the core of the arc to its periphery. The growth of the arc into ambient air is governed by the diffusivity of the ambient air, and is considerably slower.     

Cathode Spot Phenomena in Low Current Vacuum Arcs on Arc-Cleaned Electrode Surfaces I. Spot Size

Cathode spots of vacuum arcs on pre-arced surfaces have been studied using image converter photographs with suitable temporal and spatial resolution. Part I describes experimental details and presents observations of two coexisting spot modes: the smaller spots tend to move behind the larger spots. A possible relationship to the general classification scheme for arc cathode phenomena (Anders and Anders, 1989) is discussed.     

A Unified Explanation of Phenomena in Short Metal-Vapour Arcs in Air

Two types of short metal-vapour arcs between closely spaced noble-metal electrodes are distinguished: the anode and the cold cathode arc. Examination of electrode damage due to low-current (2-10A) field-emission-breakdown arcs and inductive break arcs in atmospheric air has led to the observation of two phenomena apparently contradicting to each other, firstly the existence of Germer's critical electrode distance and secondly, the occurrence of a steady transition from the anode to the cathode type with increasing arc duration. The physical interpretation of this are behaviour communicated in this report is based on the appearance of internal ionization instabilities of the self-sustained plasma-cathode system of the fast moving cold cathode spot for electrode separations near the axial extent of the spot ionization region. The concept includes the question of arc striking mechanism and a model of arc evolution with arc time.     

A Multicomponent Theory of the Cathodic Plasma Jet in Vacuum Arcs

It was demonstrated in many experiments, that the expansion of the dense plasma of a vacuum arc spot goes along with an acceleration of multiply charged ions in the direction of the anode. The resulting plasma jet is analysed in a stationary and quasi-onedimensional model, that accounts for virtually all existing explanations. The corresponding system of multifluid equations includes singular points. The model is evaluated for two versions, that are suited to describe the cathodic jet and for which the singular points can be treated. The agreement with the experimentel results is satisfactory. It turns out, that the acceleration of the ions is mainly due to the electron-ion friction. The results indicate, that the study of the plasma jet is a suitable tool to get a more detailed knowledge of the cathode spot.     

A Model for DC Interruption in Diffuse Vacuum Arcs

A theoretical model for current interruption in a diffuse vacuum arc with dc commutation is described. Before current zero the interelectrode plasma is modeled as an ion-neutral fluid through which electrons are flowing. After current zero a positive ion sheath grows into the plasma from the former anode, driven by the transient recovery voltage. Using the basic laws of conservation, the decay of the plasma during commutation is evaluated numerically, enabling the post-arc current, the electric field at the former anode, and the power input to this electrode after current zero to be calculated. For copper electrodes, with a commutation time of 30 ?s, the ion density and velocity at current zero are 23 percent and 35 percent of their respective steady state values. The calculated post-arc currents of tens of amps are in good agreement with experimental data. The post-arc data generated with this model can be used to study reignition mechanisms and the interrupting capability of different contact materials.     

Cathode Spot Phenomena in Low Current Vacuum Arcs on Arc-Cleaned Electrode Surfaces. II. Spot Dynamics

Part II of the paper presents results of high temporal and spatial resolution experiments with vacuum arcs on pre-arced surfaces. Immobile spots, continuous spot motion and spot position oscillations have been observed. Tentative explanations of these phenomena are offered.     

Anode-Spot Formation and Motion of Vacuum Arcs

This paper reports about experimental investigations on high-current vacuum-arc phenomena, especially anode-spot formation, arc states, and motion. The presented work was stimulated by lack of information about the transition process from the diffuse low-current mode to the high-current mode characterized by anode spot(s). Optoelectronic measurements, streak photographs, high-speed movies, and correlated arc voltage/current records yielded remarkable results on power-frequency vacuum arcs. Three different high-current vacuum arc modes can be observed beyond a certain threshold current. Which mode appears depends mainly on the momentary electrode distance. The modes are characterized by different anode-spot behavior and interelectrode phenomena. The transition between different arc modes is continuous. The arc modes observed on ring electrodes producing a magnetic blast field are the same as those appearing on butt-type electrodes. Anode-spot formation is preceded by congregations of cathode spots and may be initiated by thermal overload of the anode surface opposite to these cathode-spot clusters.     

From Field Emission to Vacuum Arc Ignition: A New Tool for Simulating Copper Vacuum Arcs

Understanding plasma initiation in vacuum arc discharges can help to bridge the gap between nano‐scale triggering phenomena and the macroscopic surface damage caused by vacuum arcs. We present a new twodimensional particle‐in‐cell tool to simulate plasma initiation in direct‐current (DC) copper vacuum arc discharges starting from a single, strong field emitter at the cathode. Our simulations describe in detail how a sub‐micron field emission site can evolve to a macroscopic vacuum arc discharge, and provide a possible explanation for why and how cathode spots can spread on the cathode surface. Furthermore, the model provides us with a prediction for the current and voltage characteristics, as well as for properties of the plasma like densities, fluxes and electric potentials in a simple DC discharge case, which are in agreement with the known experimental values. (© 2015 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Experimental Investigation of Anode Activities in High-Current Vacuum Arcs

It is well known that the melting of electrodes (mainly anode melting) in vacuum arc can increase the metal vapor density around current zero and even lead to interruption failure. In order to clarify the anode activities and their influence on arc appearance and interruption capacity, series experiments of cup-shaped axial magnetic field copper electrodes were conducted. Obvious anode melting was detected; the liquid copper flowed on the contact plate of anode and formed a clockwise swirl flow. The appearance of anode melting is likely to correlate to the transition of arc mode from high-current diffuse mode to high-current diffuse column mode. The melting of anode was severer than cathode and was influenced by the distribution of cathode spots. Various kinds of copper particles at macroscopic level can be seen in arc column. Even at the interruption limit, the majority of melted copper of anode sputtered out of gap in form of liquid droplets or was pressed into the cup of anode, the copper vapor evaporated into arc column only accounted for a few portion and no obvious anode jets was found due to large plasma pressure in arc column.      

Generation and Measurements of Ion Species from Vacuum Arcs

We have measured the ion flux for different electrode materials in a vacuum arc. The vacuum arc has a point-plane geometry. The ion species in the generated plasma are identified using a time-of-flight (TOF) spectrometer. Ion species that have been generated to date include D+, Mg+, Mg++, Al+, Al++, Al+++, Ti+, Ti++, Ni+, Ni++, Cu+, Cu++, Zn+, Zn++, and In+. We found that in all cases, the ion flux measured is directly proportional to the interelectrode gap spacing and to the arc current. Typical current densities measured were ~300 mA · cm-2 at a distance of 10 cm from the gap for 150-?s pulse. The study will be used for the development of a multiple-arc array source for application to intense ion beam generation.     

Transverse Forces and Motions at Cathode Spots in Vacuum Arcs

Consistent analyses are provided for the motion of cathode spot cells in the presence of magnetic fields parallel to the cathode surface (retrograde motion), for the spontaneous splitting of cells, and for the grouping of cathode spot cells in organized structures. The formulas for retrograde motion and cell splitting frequencies are evaluated for cells carrying 1-80 A on copper vacuum arc cathodes. The results for retrograde motion are shown to agree satisfactorily with published experimental data. It is concluded that retrograde motion can be explained simply, and that measurements of retrograde velocities can provide useful information concerning cell sizes in cathode spots. The close connection demonstrated between retrograde motion and cell splitting yields the conclusion that cell splitting should slow in the presence of an ambient gas, as does retrograde motion. Cathode spot sizes and energies of formation are evaluated for spots that are circular clusters containing up to twelve individual cells. It is concluded, in apparent agreement with experiment, that such clusters should not be stable under conditions of clean vacuum where the cells exhibit retrograde motion.