Novel interpenetrating smart polymer networks grafted onto polypropylene by gamma radiation for loading and delivery of vancomycin

Gamma radiation was used in every step of the synthesis of a sequential interpenetrating polymer network made of two “smart” polymers: poly(acrylic acid) (PAAc) and poly (N-isopropylacrylamide) (PNIPAAm), the latter grafted onto polypropylene (PP) films (PP-g-PNIPAAm) with the aim of developing medicated coatings for medical devices. Three steps were followed for obtaining net-PP-g-PNIPAAm-inter-net-PAAc: graft copolymerization of PNIPAAm onto PP films by gamma pre-irradiation oxidative method, cross-linking of PP-g-PNIPAAm by gamma irradiation in water to form the first network, with or without N,N′-methylenebis(acrylamide) (MBAAm), and finally the formation of the second network through the polymerization and cross-linking of AAc inside cross-linked PP-g-PNIPAAm by a low gamma radiation dose of 2.5 kGy. The films were characterized regarding the amount of grafted polymers and their composition (FTIR-ATR), thermal behavior (DSC), temperature- and pH-responsive swelling and contact angle (critical pH 6 and lower critical solution temperature ∼33 °C), and loading and release rate of vancomycin. Drug loading was driven by specific interactions between vancomycin and PAAc. Drug-loaded films sustained the delivery for several hours at pH 7.4 and provided release rate values adequate for killing bacteria attempting to adhere the surface of the films.     

Novel comb-type hydrogels of net-[PP-g-AAc]-g-4VP synthesized by gamma radiation,with possible application on Cu2+ immobilization

A novel comb-type grafted hydrogel system of net-[PP-g-AAc]-g-4VP was synthesized by gamma radiation in three steps. In the first step a pH sensitive graft copolymer of AAc onto PP film was obtained by radiation grafting of acrylic acid (AAc) onto polypropylene (PP) films in aqueous solution at radiation doses of 10 kGy with a ⁶⁰Co source. The grafted side chains of poly (acrylic acid) (PAAc) were then cross-linked with gamma radiation at different radiation doses to give net-[PP-g-AAc]. Finally, 4-vinylpyridine (4VP) was grafted into the net-[PP-g-AAc]. The comb-type grafted hydrogel obtained, net-[PP-g-AAc]-g-4VP, has been studied through determination of graft yield and swelling behavior at room temperature. Two critical pH values were found for net-[PP-g-AAc]-g-4VP at 4.5 and 7.2. Initial studies on the immobilization of Cu²⁺ ions from solution into net-[PP-g-AAc]-g-4VP films were performed.The comb-type grafted hydrogel, grafted onto PP was also characterized by differential scanning calorimetry (DSC), scanning electronic microscopy (SEM) and FTIR-ATR.     

Effect of gamma radiation on the mechanical and barrier properties of HEMA grafted chitosan-based films

Chitosan films were prepared by dissolving 1% (w/v) chitosan powder in 2% (w/v) aqueous acetic acid solution. Chitosan films were prepared by solution casting. The values of puncture strength (PS), viscoelasticity coefficient and water vapor permeability (WVP) of the films were found to be 565 N/mm, 35%, and 3.30 g mm/m² day kPa, respectively. Chitosan solution was exposed to gamma irradiation (0.1–5 kGy) and it was revealed that PS values were reduced significantly (p≤0.05) after 1 kGy dose and it was not possible to form films after 5 kGy. Monomer, 2-hydroxyethyl methacrylate (HEMA) solution (0.1–1%, w/v) was incorporated into the chitosan solution and the formulation was exposed to gamma irradiation (0.3 kGy). A 0.1% (w/v) HEMA concentration at 0.3 kGy dose was found optimal-based on PS values for chitosan grafting. Then radiation dose (0.1–5 kGy) was optimized for HEMA grafting. The highest PS values (672 N/mm) were found at 0.7 kGy. The WVP of the grafted films improved significantly (p≤0.05) with the rise of radiation dose.     

Effectiveness of silane monomer and gamma radiation on chitosan films and PCL-based composites

Chitosan films were prepared by casting from its 1% (w/w) solution. Tensile strength (TS) and tensile modulus (TM) of chitosan films were found to be 30 MPa and 450 MPa, respectively. Silane monomer (3-aminopropyl tri-methoxysilane) (0.25%, w/w) was added into the chitosan solution (1%, w/w) and films were casted. Then films were exposed to gamma radiation (5–25 kGy) and mechanical properties were investigated. It was found that at 10 kGy, the values of TS and TM were improved significantly. Silane grafted chitosan film reinforced poly(caprolactone) (PCL)-based tri-layer composites were prepared by compression molding. Silane improved interfacial adhesion between chitosan and PCL in composites. Surface of the films was investigated by scanning electron microscope (SEM) and found better morphology for silane grafted films.     

Radiation grafting of N,N′-dimethylacrylamide and 2-hydroxyethylmethacrylate onto polypropylene films by one step method

The work presented herein reports on polypropylene films grafted with N,N′-dimethylacrylamide and 2-hydroxyethylmethacrylate. The grafted films were obtained by an oxidative pre-irradiation method in one step using a gamma source of ⁶⁰Co. The optimal conditions such as reaction time, monomer concentrations and radiation doses were investigated. Characterization of the grafted polymers was carried out through FTIR-ATR, TGA, DSC, and swelling. Grafts onto polymeric films between 10 and 850% were obtained at doses from 20 to 150 kGy and a dose rate of 8.3 kGy/h.     

Temperature- and pH-sensitive interpenetrating polymer networks grafted on PP: Cross-linking irradiation dose as a critical variable for the performance as vancomycin-eluting systems

This work focuses on the effect of gamma-ray radiation conditions on the stimuli-responsiveness and drug-eluting performance of polypropylene (PP) substrates grafted with interpenetrating networks of N-isopropylacrylamide (NIPAAm) and acrylic acid (AAc). PNIPAAm was cross-linked applying 10–100 kGy doses in the presence and absence of the chemical cross-linker N,N′-methylenebisacrylamide (MBAAm). Then, the net-PP-g-PNIPAAm was interpenetrated with PAAc synthesized under a 2.5 kGy dose to obtain net-PP-g-PNIPAAm-inter-net-PAAc films. The amount of grafted PNIPAAm (80%, 125% and 145% levels) and the cross-linking radiation dose (10, 40 and 70 kGy levels) strongly determine the interpenetration of PAAc, the swelling degree, the amount of vancomycin loaded and its release rate. The chemical cross-linker only caused a minor decrease in the degree of swelling. The higher the PNIPAAm grafted on PP and the lower the cross-linking radiation dose, the more the PAAc in the IPN and, consequently, the higher the vancomycin loaded through specific interactions and the more sustained the release (>8 h). The films possessing these features exhibited vancomycin release rate per surface unit suitable to prevent bacterial growth. Thus, adequate tuning of the radiation doses during grafting and cross-linking of the PNIPAAm networks may enable to achieve surface-modified materials for medical devices with an antibiofilm performance.     

γ-Ray-induced grafting of DMAEMA and AAc onto PP by two step method

Binary graft copolymerization of thermosensitive 2-(dimethylamino) ethyl methacrylate (DMAEMA) and pH sensitive acrylic acid (AAc) monomers onto polypropylene (PP) films was carried out by a two step method using a ⁶⁰Co gamma radiation source. The PP film was initially modified by grafting of DMAEMA through a direct method. The DMAEMA-g-PP film obtained was then subjected to radiation grafting of AAc by the pre-irradiation method to give (DMAEMA-g-PP)-g-AAc. The optimal conditions, such as reaction time, reaction temperature, monomer concentration, and dose were studied. The grafted samples were verified by the FTIR-ATR spectroscopy and swelling; thermal properties were analyzed by DSC and TGA.     

Study of the morphology,thermal and mechanical properties of irradiated isotactic polypropylene films

Thin films of isotactic polypropylene (iPP) are of great economical importance and their production is quite challenging due to the need of very fast uniaxial or biaxial expansion. During the expansion, critical problems usually arise, like structure disruption, shear thinning, causing material, energy and time losses. This work aims to study the surface morphology and compare the thermal, mechanical properties of PP films irradiated by gamma ray in an acetylene atmosphere after uniaxial expansion. PP films were made by compression molding at 190 °C with cooling in water at room temperature and irradiated by gamma ray, at (5, 12.5 and 20 kGy) under acetylene atmosphere. After irradiation the samples were submitted to thermal treatment at 90 °C for 1 h and then stretched out at 170 °C using an Instron machine. The surface of PP films, pristine and modified, (i.e., irradiated), was studied using optical microscopy (OM) and scanning electron microscopy (SEM). The changes in morphology, crystallinity and tensile parameters, like yield stress, rupture stress and elongation strain of the PP with irradiation dose were investigated. The results showed some evidences of gel formation due to crosslinking and/or long chain branching induced by radiation.     

Modification of isotactic polypropylene film by radiation-induced graft copolymerization

In the present communication we report on the radiation induced grafting of methyl methacrylate (MMA) onto irradiated isotactic polypropylene film (IPP) by Peroxidation method to prepared grafted membrane (IPP-g-MMA). The radioactive isotope ⁶⁰Co was used as the source of gamma radiation. A plausible mechanism of grafting has been proposed. Optimum conditions pertaining to maximum percentage of grafting were evaluated as a function of different reaction parameters such as radiation dose, inhibitor concentration, monomer concentration, reaction time and reaction temperature respectively. Maximum percentage of grafting (85%) was obtained at [radiation dose] = 25 kGy, [inhibitor concentration] = 0.04 wt%, [MMA] = 6 wt%, [Reaction Temperature] = 60 °C in a [Reaction time] of 120 min. The evidence of grafted membrane was characterized by Fourier transform infrared spectroscopy, Atomic force microscopy method, Scanning electron microscopy which indicates that MMA has been grafted onto IPP. Hydrolysis of the grafted membranes in 1 N NaOH transformed ester groups of the grafted membranes to carboxylic acid and hydroxyl groups to form hydrolyzed grafted membranes. Hydrolyzed grafted membranes were investigated for their swelling behavior. Swelling properties of the hydrolyzed grafted membranes were performed in different solvents such as water, N,N-dimethylformamide (DMF) and dimethylsulfoxide (DMSO). Maximum percentage swelling value of IPP-g-MMA was observed in pure DMSO, followed by DMF and water.     

Poly(vinyl alcohol)/heteropolyacid nanocomposites as new materials for radiochromic dosimetry in radiation processing

Radiochromic films composed of polymer matrices and organic dyes are widely used for routine dosimetry purposes in operation of various radiation facilities—gamma and X-ray-irradiation, electron accelerators, and so on. However, the sensitivity of these films rapidly decreases at doses exceeding 30–50 kGy due to a saturation of their optical response, making them unsuitable for accurate dosimetry in radiation processing of polymers and composites where doses up to 200 kGy are typically employed. To overcome this limitation, the use of inorganic substances as the coloring agents of polymer-based radiochromic films was proposed in this paper, specifically, heteropolyacidacid H₃PW₁₂O₄₀ (tungstophosphoric acid) in the matrix of poly(vinyl alcohol) (PVA). Nanocomposite PVA/H₃PW₁₂O₄₀ films were prepared by solution casting and their optical responses toward ⁶⁰Co gamma radiation and beams of 6 MeV electrons for a dose range of 10–200 kGy were investigated. It was established that upon exposure to gamma rays and electron beams, the films turn blue and a broad absorption band at 750 nm appears in their spectra. Importantly, the radiation-induced optical absorption increases in a linear fashion up to the dose of 150 kGy and only slightly deviates from linearity at 200 kGy. Moreover, it was found that the PVA/H₃PW₁₂O₄₀ films have a long shelf life, are dose-rate independent within a wide range, and color-stable after irradiation. All these features make the nanocomposite PVA/H₃PW₁₂O₄₀ films promising for use as routine dosimeters and dose labels in a much wider range of high doses as compared to radiochromic films based on organic dyes.     

Radiation-induced grafting of perfluorinated vinyl ether into fluorinated polymer films

We report herein the first successful grafting of perfluorinated vinyl ether monomer into base polymer films by simultaneous radiation method. 2-Bromotetrafluoroethyl trifluorovinyl ether (BrTFF) could be grafted into poly(ethylene-co-tetrafluoroethylene) (ETFE) films by γ-rays irradiation at room temperature. The grafting yield increased linearly with an increase in the dose up to 1400 kGy. The required dose for a satisfactory grafting yield, such as 20%, was as high as ca. 400 kGy probably due to low polymerization reactivity of fluorinated monomers. However, the solvent and catalyst had no positive influence for improving the grafting yield. FTIR spectra and SEM-EDS testified that BrTFF was successfully grafted into ETFE films homogeneously in the perpendicular direction. The thermal analysis of the grafted films further indicated no phase separation between poly(BrTFF) grafts and ETFE films, probably owing to high compatibility of the fluorinated grafts and base polymers.     

Gamma radiation synthesis of comb-type graft hydrogels based on poly(acrylic acid) and 4-vinylpyridine

A pH-sensitive comb-type hydrogel was obtained by gamma radiation polymerization and crosslinking of acrylic acid (AAc) in solution. The pH-sensitive 4-vinylpyridine (4VP) was then grafted to the poly acrylic acid (PAAc) hydrogel using gamma radiation from a ⁶⁰Co source. The comb type graft polymers obtained (net-PAAc)-g-4VP has been studied through determination of graft yield and swelling behavior. The critical pH value was found to be 5.6. The apparent mechanical properties appear to be qualitatively better than hydrogels of PAAc upon swelling. The new comb-type system presents faster swelling response (30 h) than the polyacrylic acid hydrogel (50 h). The increase in dose rate from 7.3 to 11.3 kGy h⁻¹, increase the radiation grafting percentage of 4VP in the system. Comb-type polymers were also characterized by DSC, TGA and FTIR-ATR.     

Radiation-induced grafting of styrene into poly(vinylidene fluoride) film by simultaneous method with two different solvents

Radiation-induced grafting of styrene into poly(vinylidene fluoride) (PVDF) films with 0.125 mm thickness at doses of 1 and 2.5 kGy in the presence of a styrene/N,N-dimethylformamide (DMF) solution (1:1, v/v) and at doses of 20, 40 and 80 kGy in presence of a styrene/toluene solution (1:1, v/v) at dose rate of 5 kGy h^?1 was carried out by the simultaneous method under nitrogen atmosphere and room temperature, using gamma rays from a Co-60. The films were characterized before and after modification by calculated grafting yield (GY %), infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermogravimetry (TG/DTG). GY results shows that grafting increases with dose, and the grafting of styrene was confirm by FT-IR due to the new characteristic peaks and by the TG and DSC attributed to changes in thermal behavior of the grafted material. Results showed that the system allows the controlled grafting of styrene into PVDF using gamma rays at doses as low as 1 kGy in DMF.     

Radiation-grafting of 4-vinylpyridine and N-isopropylacrylamide onto polypropylene to give novel pH and thermo-sensitive films

Here 4-vinylpyridine (4VP) was grafted onto polypropylene films (PP) by mutual irradiation method to give PP-g-4VP; N-isopropylacrylamide (NIPAAm) was then grafted onto the PP-g-4VP films to give (PP-g-4VP)-g-NIPAAm by pre-irradiation method, using a ⁶⁰Co γ-source. The dependence of grafting percentage on radiation dose, temperature, reaction time, and monomer concentration was studied. (PP-g-4VP)-g-NIPAAm films were characterized by infrared spectroscopy (FTIR-ATR), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The critical pH point and lower critical solution temperature (LCST) were determined by swelling and water contact angle measurements. The LCST also was determined by DSC. The binary graft copolymer films are shown to be thermo-pH sensitive.     

Radiation-grafting of 2-hydroxyethylmethacrylate and oligo (ethylene glycol) methyl ether methacrylate onto polypropylene films by one step method

Polypropylene films were modified with 2-hydroxyethylmethacrylate (HEMA) and oligo (ethylene glycol) methyl ether methacrylate (OEGMA) using the pre-irradiation method with gamma-rays (one step method). The effect of absorbed dose from 10 to 100 kGy, temperature (50, 60, and 70 °C), monomer concentration between 12.5% and 62.5%, monomers ratio from 10% to 90% and reaction time from 5 to 50 h; on the degree of grafting was determined. The grafted samples were analyzed by FTIR-ATR, TGA, DSC, swelling, and contact angle. Grafts onto polymeric films between 3% and 109% were obtained at doses from 10 to 100 kGy and a dose rate around 7.4 kGy/h. The graft percent increased with the content in HEMA in the HEMA:OEGMA feed mixture, which indicates a lower reactivity of OEGMA compared to HEMA. The hydrogel layer grafted on the polypropylene substrate increases the hydrophilicity of the surface and also provides certain temperature-responsiveness, which may be of interest for biomedical applications.     

Effect of gamma radiation on the physico-chemical properties of alginate-based films and beads

Alginate solution (3%, w/v) was prepared using deionized water from its powder. Then the solution was exposed to gamma radiation (0.1?25 kGy). The alginate films were prepared by solution casting. It was found that gamma radiation has strong effect on alginate solution. At low doses, mechanical strength of the alginate films improved but after 5 kGy dose, the strength started to decrease. The mechanism of alginate radiolysis in aqueous solution is discussed. Film formation was not possible from alginate solution at doses >5 kGy. The mechanical properties such as puncture strength (PS), puncture deformation (PD), viscoelasticity (Y) coefficient of the un-irradiated films were investigated. The values of PS, PD and Y coefficient of the films were 333 N/mm, 3.20 mm and 27%, respectively. Alginate beads were prepared from 3% alginate solution (w/v) by ionotropic gelation method in 5% CaCl₂ solution. The rate of gel swelling improved in irradiated alginate-based beads at low doses (up to 0.5 kGy).     

Degradation behavior of poly (l-lactide-co-glycolide) films through gamma-ray irradiation

Gamma-ray irradiation is a very useful tool to improve the physicochemical properties of various biodegradable polymers without the use of a heating and crosslinking agent. The purpose of this study was to investigate the degradation behavior of poly (l-lactide-co-glycolide) (PLGA) depending on the applied gamma-ray irradiation doses. PLGA films prepared through a solvent casting method were irradiated with gamma radiation at various irradiation doses. The irradiation was performed using 60Co gamma-ray doses of 25–500 kGy at a dose rate of 10 kGy/h.The degradation of irradiated films was observed through the main chain scission. Exposure to gamma radiation dropped the average molecular weight (M_n and M_w), and weakened the mechanical strength. Thermograms of irradiated film show various changes of thermal properties in accordance with gamma-ray irradiation doses. Gamma-ray irradiation changes the morphology of the surface, and improves the wettability. In conclusion, gamma-ray irradiation will be a useful tool to control the rate of hydrolytic degradation of these PLGA films.     

Radiation synthesis and characterization of poly(N,N-dimethylaminoethyl methacrylate-co-N-vinyl 2-pyrrolidone) hydrogels

In this study, radiation synthesis and characterization of swelling behavior and network structure of poly(N,N-dimethylaminoethyl methacrylate) (PDMAEMA), and poly(N,N-dimethylaminoethyl methacrylate-co-N-vinyl 2-pyrrolidone) (P(DMAEMA-co-VP)), hydrogels were investigated. PDMAEMA and P(DMAEMA-co-VP) hydrogels in the rod forms were prepared by irradiating the ternary mixtures of DMAEMA/VP/cross-linking agent, ethyleneglycol dimethacrylate (EGDMA), by gamma rays at ambient temperature. In composition ranges where the three components were completely miscible, water was also added to the ternary mixture to provide the formation of homogeneous polymerization and gelation. The influence of irradiation dose, comonomer, VP, and cross-linking agent, EGDMA, content on the total percentage gelation and monomer conversion were investigated. The effect of pH and temperature on the swelling behavior of hydrogels have also been examined. Hydrogels showed typical pH response and temperature responses, such as low-pH and low temperature swelling and high-pH and high temperature deswelling. Polymer-solvent interaction parameter (χ) and enthalpy and entropy changes appearing in the χ parameter for the P(DMAEMA-co-VP)-water system were determined by using Flory-Rehner theory of swelling equilibrium. The negative values for ΔH and ΔS indicate that prepared pure PDMAEMA and P(DMAEMA-co-VP) hydrogels have lower critical solution temperature (LCST) and Flory-Rehner theory of swelling equilibrium provides a satisfactory agreement to the experimental swelling data of the hydrogels.     

Fabrication of free-standing multilayer films by using pH-responsive microgels as sacrificial layers

A facile way to prepare free-standing polyelectrolyte multilayer films of poly(sodium 4-styrenesulfonate)(PSS)/poly(diallyldimethylammonium)(PDDA) was developed by applying a new pH-dependent sacrificial system based on cross-linked poly(N,N-dimethylaminoethyl methacrylate) (PDMAEMA) microgels. The tertiary amine groups of PDMAEMA microgels can be protonated in acidic environment, and the protonated microgels were deposited by layer-by-layer (LbL) technique with PSS. PSS/PDDA multilayer films were constructed on the top of the PSS/microgels sacrificial layers. The LbL assembly process was investigated by UV–vis spectroscopy. Further study shows that the free-standing PSS/PDDA multilayer films can be obtained within 3 min by treating the as-prepared films in alkali aqueous solution with a pH of 12.0. The pH-triggered exfoliation of PSS/PDDA multilayer films provides a simple and facile way to prepare LbL assembled free-standing multilayer films.     

Degradation of poly(bisphenol-a-epichlorohydrin) by gamma irradiation

In this study, radiation stability of poly(bisphenol-a-epichlorohydrin) (PBEH) was studied via gamma irradiations at two different dose rates of 1540 and 82.8 Gy/h, in order to understand the possible use of PBEH in radioactive waste management as a solidifying agent. The total dose of irradiation was up to 2150 kGy. Degradation nature was tested by studying the changes in mechanical and thermal properties with the change of dose rate and total dose of irradiation. Tensile strength at yield was increased first then decreased when irradiated, while toughness decreased. The half value dose (HVD) of elongation was found as 29 kGy at dose rate of 1540 Gy/h. The non-irradiated PBEH was transparent, and the color changed to yellow with irradiation. Mechanical tests showed that PBEH has high radiation stability although there were some structural changes. It was seen that PBEH is a candidate polymer to be used in the immobilization of radioactive waste regarding radiation stability.