Photocrosslinking of functionalized rubber. II. Photoinitiated cationic polymerization of epoxidized liquid natural rubber

Low molecular weight epoxidized natural rubber has been crosslinked within seconds by UV irradiation in the presence of a triarylsulfonium salt. The photoinitiated cationic ring-opening polymerization was studied quantitatively by infrared spectroscopy and shown to proceed with surprisingly long kinetic chains in such solid medium. The high conversion (60%) needed for complete insolubilization, together with the presence of tetrahydrofuran structures, argue in favor of an intramolecular polymerization process involving neighboring epoxy groups. The photoinitiator concentration has a strong influence on the rate and extent of the reaction, as well as on the depth of cure profile. Because of an efficient dark process, close to 100% conversion was reached upon storage of the irradiated elastomer at ambient, with a concomitant increase of the gel fraction and the polymer hardness. The grafting of pendent acrylate groups onto the polymer chain leads to a three-fold decrease of the initial rate of polymerization of the epoxide. The photocuring of natural rubber bearing both epoxy and acrylate groups generates a dual polymer network which combines the properties of the two moieties. © 1995 John Wiley & Sons, Inc.     

Modification of deproteinized natural rubber via grafting polymerization with maleic anhydride

Modification of natural rubber (NR) via grafting polymerization with maleic anhydride (MA) has received wide attention as it could improve the hydrophilicity of NR and extend its application to a wider application field. However, the grafting efficiency of MA onto NR in either the molten state or solution state is low and is accompanied with undesired high gel content in the grafts. In this work a novel technical route was developed in that a deproteinization operation was conducted before carrying out the grafting process and a differential microemulsion polymerization technique was applied for the grafting reaction. The effects of initiator and monomer concentration, reaction temperature, and reaction time on the grafting efficiency and gel fraction were investigated, and a comparison of the reaction performance was conducted for deproteinized NR (DPNR) and NR. The results indicated that the deproteinization operation could significantly improve the grafting efficiency and reduce the gel content, and a 29% yield of MA grafted onto the rubber backbone could be achieved at a condition of a DPNR:MA:initiator ratio of 85:9:6 (wt%) at 60 °C for 8 h.     

Photocrosslinking of functionalized rubber. III. Polymerization of multifunctional monomers in epoxidized liquid natural rubber

Different types of tridimensional polymer networks have been synthesized by photoinitiated polymerization of difunctional monomers blended to an epoxidized natural rubber. The crosslinking reaction was followed by infrared spectroscopy and shown to proceed extensively within less than 1 s for the cycloepoxy, vinyl ether, and acrylate monomers used. By acting as a plasticizer, the monomer was found to markedly accelerate the ring-opening polymerization of the epoxy groups of the rubber chain. Cationic polymerization continues to proceed effectively after the UV-exposure, until total consumption of the epoxy groups. The nature of the comonomer has a strong influence on the properties of the crosslinked rubber. Low-modulus polymers were obtained with divinyl ether monomers, while hard but still flexible films were obtained with dicycloepoxy and diacrylate monomers. © 1996 John Wiley & Sons, Inc.     

Compatibilized natural rubber/recycled ethylene-propylene-diene rubber blends by biocompatibilizer

Biocompatibilizer-based refined, bleached, deodorized palm stearin was successfully used as compatibilizer for natural rubber/recycled ethylene–propylene–diene rubber (NR/R-EPDM) blends. It seems effective in improving the state of cure, tensile properties, as well as the swelling resistance and morphology of the blends, indicating an improvement in compatibility between the NR matrix and R-EPDM rendered by biocompatibilizer. This was clearly verified by the dynamic mechanical properties of the blends. The dynamic responses obtained were clearly corresponding to the swelling result. It proves that the cross-link density plays a major role in the changes of storage modulus and degree of entanglement.     

Structural evolution during uniaxial deformation of natural rubber reinforced with nano‐alumina

The mechanical properties of natural rubber (NR) were enhanced by the inclusion of nano‐alumina. In order to gain further insights into the reinforcement mechanism, synchrotron wide‐angle X‐ray diffraction (WAXD) was used to monitor the evolution of the molecular structure during stretching in real time, and the tube model theory was applied to study the effect of nanoparticles on rubber network. For the filled rubber, the onset strain of crystallization shifted to much lower value compared with that of the unfilled, indicating the presence of special strain amplification effect, which can be revealed by the reduction of configurational entropy. In addition, the crystallinity increased and the lateral crystallite size decreased after the addition of the nanofiller. During deformation, the crystallites of the filled rubber showed lower orientational fluctuations differing from that of NR reinforced by carbon black. Copyright © 2010 John Wiley & Sons, Ltd.     

Morphology and properties of natural rubber with nanomatrix of non‐rubber components

The morphology of natural rubber was observed by transmission electron microscopy. Nanomatrix of non‐rubber components such as proteins and phospholipids was found to be inherently formed in natural rubber, in which natural rubber particles of about 0.5 µm in average diameter were dispersed. The nanomatrix of non‐rubber components disappeared after deproteinization of natural rubber with urea. Stress at break of serum rubber was higher than that of deproteinized natural rubber, while strain at break did not change. When the amount of the non‐rubber components increased, the stress at break became significantly dependent upon the amount of non‐rubber components. Viscoelastic properties of natural rubber were also dependent upon the nanomatrix of non‐rubber components. Storage modulus of natural rubber increased significantly, when the amount of the non‐rubber components increased. Copyright © 2010 John Wiley & Sons, Ltd.     

Preparation and characterization of protein‐free natural rubber

Protein‐free natural rubber was prepared by incubation of natural rubber latex with urea and polar organic solvent in the presence of surfactant. Effect of the polar organic solvent on the removal of the proteins was investigated with respect to chemical affinity and concentration of the solvents. Under a suitable condition, nitrogen content of the deproteinized natural rubber (DPNR) was 0.000 wt%, which was less than that of natural rubber deproteinized with proteolytic enzyme or urea in the presence of surfactant. The removal of all proteins from natural rubber was proved through FT‐IR spectroscopy. Changes in morphology of the DPNR were also investigated by transmission electron microscopy. Copyright © 2011 John Wiley & Sons, Ltd.     

Studies of thermooxidative degradation process of chlorinated natural rubber from latex

The thermooxidative degradation of chlorinated natural rubber (CNR) from latex were studied by thermogravimetry (TG) coupled with Fourier Transform Infrared Spectroscopy (FTIR), ultraviolet-visible (UV-Vis) spectroscopy and difference FTIR. The CNR degraded in air atmosphere with two distinct steps of weight loss. The first step ranging from 160 to 390 °C, mainly is a dehydrochlorination reaction with a little oxidative scission of molecular backbones to release carbon dioxide and the conjugated polyene sequences (---[C=C]---)_n=3,4 are formed on the molecules of CNR. The second step ranging from 390 to 585 °C, is an oxidative degradation reaction of the molecular backbones of CNR and the evolved gas is only carbon dioxide.     

Shape memory natural rubber

Charles Goodyear discovered the vulcanization of natural rubber (NR) 170 years ago and transferred the gooey natural compound into the first representative of an entirely new class of materials; the elastomers. Thenceforth, NR was intensively explored and was used for countless products to date. All the more surprising, it was found recently that NR exhibits superior and unexpected properties whenever it is cross-linked to a degree smaller than 0.4% which is fairly below the commonly used 1%–2%. This article gives a brief overview on the exceptional properties of lightly cross-linked NR, named shape memory natural rubber (SMNR), including the cold programmable shape memory effect, storing of extremely large strain, energy and cold, and its capability to sense and memorize environmental parameters. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1381–1388     

Raman investigation of thermoplastic vulcanizates based on hydrogenated natural rubber/polypropylene blends

Raman spectroscopy including mapping technique appears as a powerful technique for the characterization of polymer blends like thermoplastic elastomers (TPEs) and thermoplastic vulcanizates (TPVs). The Raman spectra of polymers blends such as natural rubber/polypropylene (NR/PP) and 65% hydrogenated natural rubber/polypropylene (65%HNR/PP) were identified and the phase distribution was determined. The study was driven for the same type of blends in TPEs state and TPVs state obtained after to 2 different processes, either peroxide cure or sulfur cure. The morphology of TPEs and TPVs obtained by Raman spectroscopy were compared and confirmed using scanning electronic microscopy.Raman mapping shows that the phase morphology of NR/PP, 65%HNR/PP, were characterized as continuous rubber phase morphology of the thermoplastic elastomers (TPEs) and a fine dispersion of cross-linked rubber phase in a continuous matrix of the thermoplastic vulcanizates (TPVs). Raman spectroscopy is demonstrated to be a reference to determine the content ratio of each component in the TPVs. Moreover, Raman mapping could be used to calculate the phase size of cross-linked rubber phase dispersed in the thermoplastic vulcanizates (TPVs).     

Depolymerization and ionic conductivity of enzymatically deproteinized natural rubber having epoxy group

Preparation of liquid epoxidized natural rubber (ENR) was made by oxidative depolymerization of ENR in latex stage without loss of epoxy group. Epoxidation of fresh natural rubber latex, which was purified by deproteinization with proteolytic enzyme and surfactant, was carried out with freshly prepared peracetic acid. The glass transition temperature (T_g) and gel content of the rubbers increased after the epoxidation, both of which were dependent upon an amount of peracetic acid. The gel content was significantly reduced by oxidative depolymerization of the rubber with (NH₄)₂S₂O₈ in the presence of propanal. The resulting liquid epoxidized rubber (M_n≈10⁴) was found to have well-defined terminal groups, i.e. aldehyde groups and α-β unsaturated carbonyl groups. The novel rubber was applied to transport Li⁺ as an ionic conducting medium, that is, solid polymer electrolyte.     

Influence type of natural rubber on properties of green biodegradable thermoplastic natural rubber based on poly(butylene succinate)

Green biodegradable thermoplastic natural rubber (GB‐TPNR) based on simple blend of natural rubber (NR) and poly(butylene succinate) (PBS) was prepared using three NR alternatives: unmodified NR and epoxidized NR with 25‐ or 50‐mol% epoxide (ie, ENR‐25 or ENR‐50). It was found that ENR‐50/PBS blend showed the best compatibility, which resulted in superior mechanical and thermal properties with the highest crystallinity of the PBS phase, on comparing with the ENR‐25/PBS and NR/PBS blends. This might be attributed to stronger chemical interactions between the epoxide groups in ENR‐50 and the polar functional groups in PBS, which were confirmed by Fourier transform infrared (FTIR). Furthermore, scanning electron microscopy (SEM), atomic force microscopy (AFM), and polarizing optical microscopy (POM) micrographs of ENR‐50/PBS blend revealed phase separation with finer‐grained cocontinuous structure than in ENR‐25/PBS and NR/PBS simple blends. Furthermore, the chemical interactions in ENR‐50/PBS blend enhanced the resistance to accelerated weathering.     

Preparation and characterization of acidified chitosan immobilized in epoxidized natural rubber

Biocomposites comprising chitosan (CTS) trapped in an epoxidized natural rubber (ENR) was prepared by homogenizing CTS in ENR50 (ENR with about 50% epoxy content) latex in the presence of curing agents and acetic acid. Micrographs of CTS-t-ENR reveal no phased-out entity. Infrared spectra of CTS-t-ENR show only vibrational bands belonging to CTS and ENR, affirming that the former was not bonded but immobilized in the matrix of the latter. CTS loading up to 5 phr resulted in the increase in the tensile strength and elongation at break, modulus of the CTS-t-ENR. Thermal stability of CTS-t-ENR is higher than that of CTS but lower than that of ENR. Increase in CTS loading from 2.5 to 20 phr resulted in the decrease in toluene absorbency but increase in water uptake of CTS-t-ENR.     

Effects of epoxidized natural rubber as a compatibilizer in melt compounded natural rubber-organoclay nanocomposites

Nanocomposites containing natural rubber (NR) as matrix, epoxidized natural rubber (ENR) as compatibilizer and organophilic layered clay (organoclay) as filler were produced in an internal mixer and cured using a conventional sulphuric system. The effects of ENR with 25 (ENR 25) and 50 mol% epoxidation (ENR 50), respectively, were compared at 5 and 10 parts per hundred rubber (phr) concentrations. The organoclay content was fixed at 2 phr. Cure characteristics, clay dispersion, (thermo)mechanical properties of the nanocomposites were determined and discussed. Incorporation of ENR and organoclay strongly affected the parameters which could be derived from Monsanto MDR measurements. Faster cure and increased crosslink density were attributed to changes in the activation/crosslinking pathway which was, however, not studied in detail. The organoclay was mostly intercalated according to X-ray diffraction (XRD) and transmission electron microscopic (TEM) results. The best clay dispersion was achieved by adding ENR 50. This was reflected in the stiffness of the nanocomposites derived from both dynamic mechanical thermal analysis (DMTA) and tensile tests. The tensile and tear strengths of the ENR 50 containing nanocomposites were also superior to the ENR 25 compatibilized and uncompatibilized stocks.     

Silica reinforcement of epoxidized natural rubber by the sol-gel method

The sol-gel technique was employed to prepare silica-reinforced vulcanizates using tetraethylorthosilicate (TEOS) and epoxidized natural rubber (ENR). The rubber was first precured with 3-aminopropyltriethoxysilane (APS) by heat pressing at 180°C for a range of cure time. The resultant rubber sheets or vulcanizates were swelled in TEOS, and subsequently subjected to a sol-gel reaction in butylamine aqueous solution. Hydrolysis and condensation of the TEOS resulted in the formation of silica particles in the rubber network yielding silica-contained vulcanizates. Silica content as high as 28% and TEOS-to-silica conversion of over 60% were observed. When prepared under certain reaction conditions, the sol-gel vulcanizates obtained were more rigid and stronger than a typical sulfur-cured ENR vulcanizate that contained comparable amount of silica. Comparative stress-strain and dynamic mechanical property analysis suggest that chemicals bond are formed between the silica particles and the rubber network in the ENR-APS-sol-gel vulcanizate. Thus, the in situ silica reinforcement of ENR was successfully established.On leave from School of Industrial Technology, University Sains Malaysia, Minden, 11800, Penang, Malaysia.     

Morphology and mechanical and viscoelastic properties of natural rubber and styrene butadiene rubber latex blends

The morphology and mechanical and viscoelastic properties of a series of blends of natural rubber (NR) and styrene butadiene rubber (SBR) latex blends were studied in the uncrosslinked and crosslinked state. The morphology of the NR/SBR blends was analyzed using a scanning electron microscope. The morphology of the blends indicated a two phase structure in which SBR is dispersed as domains in the continuous NR matrix when its content is less than 50%. A cocontinuous morphology was obtained at a 50/50 NR/SBR ratio and phase inversion was seen beyond 50% SBR when NR formed the dispersed phase. The mechanical properties of the blends were studied with special reference to the effect of the blend ratio, surface active agents, vulcanizing system, and time for prevulcanization. As the NR content and time of prevulcanization increased, the mechanical properties such as the tensile strength, modulus, elongation at break, and hardness increased. This was due to the increased degree of crosslinking that leads to the strengthening of the 3‐dimensional network. In most cases the tear strength values increased as the prevulcanization time increased. The mechanical data were compared with theoretical predictions. The effects of the blend ratio and prevulcanization on the dynamic mechanical properties of the blends were investigated at different temperatures and frequencies. All the blends showed two distinct glass‐transition temperatures, indicating that the system is immiscible. It was also found that the glass‐transition temperatures of vulcanized blends are higher than those of unvulcanized blends. The time–temperature superposition and Cole–Cole analysis were made to understand the phase behavior of the blends. The tensile and tear fracture surfaces were examined by a scanning electron microscope to gain an insight into the failure mechanism. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2189–2211, 2000     

Mechanism of graft copolymerization of styrene onto deproteinized natural rubber

High conversion and high grafting efficiency attained by graft copolymerization of styrene onto deproteinized natural rubber (DPNR) was investigated with respect to the molecular weight of grafted polystyrene. The graft copolymerization was performed with tert-butyl hydroperoxide/tetraethylenepentamine as an initiator after deproteinization of natural rubber with urea. Grafted polystyrene was isolated from the resulting graft copolymer by ozonolysis reaction. After the ozonolysis of the graft copolymer of DPNR and polystyrene (DPNR-g-PS), the molecular weight of grafted polystyrene was determined by size exclusion chromatography. Effects of initiator and monomer concentrations were investigated with respect to the molecular weight of the grafted polystyrene, which was found to depend on not only the number of active site generated on the rubber particle but also the feed of styrene. Deactivation and chain transfer of the active sites were attributed to effective amount of styrene used for the graft copolymerization.     

Effect of non‐rubber components on the mechanical properties of natural rubber

Effect of the nanomatrix structure on mechanical properties of natural rubber was investigated in relation to the strain‐induced crystallization. Structure of natural rubber was analyzed through Fourier transform infrared spectroscopy, wide‐angle X‐ray diffraction measurement and transmission electron microscopy. The nanomatrix of the non‐rubber components was found to be inevitably formed in natural rubber, in which natural rubber particles linking to fatty acids were dispersed in the nanomatrix of the proteins and phospholipids. The nanomatrix disappeared after deproteinization of natural rubber with urea. Tensile strength and modulus of natural rubber were reduced by removal of the fatty acids and the proteins, which resulted in disappearance of the nanomatrix structure. The effect of fatty acids on the crystallization of natural rubber in small particles as a dispersoid was proved by tensile test of blend of natural rubber and styrene butadiene rubber. Copyright © 2016 John Wiley & Sons, Ltd.     

Prevulcanized natural rubber latex/clay aerogel nanocomposites

Natural rubber latex (NR)/clay aerogel nanocomposites were produced via freeze-drying technique. The pristine clay (sodium montmorillonite) was introduced in 1-3 parts per hundred rubber (phr) in order to study the effect of clay in the NR matrix. The dispersion of the layered clay and the morphology of the nanocomposites were determined by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. Cure characteristics, thermal stability, and the crosslink density of thermal and microwave-cured NR and its composites were investigated. XRD patterns indicated that both intercalated and exfoliated structures were observed at loadings of 1-3 phr clay. SEM studies revealed that the clay aerogel structure was formed at 3 phr clay loading. The increment in Shore A hardness of nanocomposites compared with pure NR signified excellent polymer/filler interaction and the reinforcing effect of the clay to rubber matrix. This was supported by an increase in maximum rheometric torque and crosslink density. The crosslink density of clay-filled NR vulcanizate was found to increase with the pristine clay content in both thermal and microwave curing methods. However, microwave-cured 2 and 3 phr-filled NR vulcanizates exhibited higher crosslink density than those which were thermal-cured under the same curing temperature. In addition, thermal stability studies showed that pristine clay accelerated the decomposition of NR by showing a slight decrease in onset and peak decomposition temperatures along with clay content.     

Preparation of phenyl‐modified natural rubber in latex stage

Phenyl‐modified natural rubber was prepared in latex stage by bromination of deproteinized natural rubber followed by Suzuki‐Miyaura cross‐coupling reaction. First, the bromination of natural rubber was carried out using N‐bromosuccinimide in latex stage. The bromine atom content increased as amount of N‐bromosuccinimide increased. Second, the allylic bromine atom was replaced with a phenyl group using phenyl boronic acid in the presence of a palladium catalyst, according to the Suzuki‐Miyaura cross‐coupling reaction in latex stage. The resulting products were characterized by nuclear magnetic resonance (NMR) spectroscopy. Signal at 7.13 ppm was assigned to the phenyl group of the product, while signals at 3.98, 4.14, and 4.44 ppm were assigned to the remaining allylic brominated cis‐1,4‐isoprene units. The estimated phenyl group content and the conversion of the Suzuki‐Miyaura cross‐coupling reaction were 1.32 and 23.7 mol%, respectively. Glass transition temperature (T_g) of deproteinized natural rubber increased from ?62°C to ?46.7°C, when the phenyl group was introduced into the rubber.