Roll-Casting of block copolymers and of block copolymer-homopolymer blends

An improved technique for casting highly oriented films of block copolymers from solutions subjected to flow is presented. Polymer solutions were rolled between two counter-rotating adjacent cylinders while at the same time the solvent was allowed to evaporate. As the solvent evaporated, the block copolymers microphase separated into globally oriented structures. Using this method known as ‘roll-casting’ we present in this paper a study of the morphology of polystyrene-polybutadiene-polystyrene (PS/PB/PS) triblock copolymer cast with and without additional high molecular weight homopolymers. The pure copolymer films consisted of polystyrene cylinders assembled on a hexagonal lattice in a polybutadiene matrix in a near single-crystal structure. Blends of copolymer with high molecular weight polystyrene and/or polybutadiene, phase separated into ellipsoidal regions of homopolymer embedded in an oriented block copolymer matrix. Annealing the films resulted in conversion of the homopolymer regions to spheres accompanied by some misalignment of the copolymer microdomains. The morphology of these films as revealed by TEM is discussed. A brief discussion of the flow field that develops in the experimental system is also presented and its similarity to the flow field of our previous work is shown. © 1994 John Wiley & Sons, Inc.     

Microphase separation and rheology of a semicrystalline poly(ether-ester) multiblock copolymer

A microphase separation transition (MST) of a thermoplastic elastomer based on soft segments of poly(tetra methylene oxide) and hard crystalline segments of poly(tetra methylene terephthalate) has been studied by means of rheological measurements, differential scanning calorimetry (DSC), and wide-angle X-ray scattering (WAXS), showing that the MST is entirely caused by melting/crystallization, and that no separate segmental mixing/demixing transition is involved. DSC and WAXS measurements show that melting starts at 190°C, leading to crystal reorganization effects up to above 200°C, and that a gradual decrease in crystallinity occurs from below 210°C up to 224°C, above which temperature no crystals are left. Rheological measurements reveal a wide MST (207–224°C) upon heating, which coincides perfectly with the melting range. From this coincidence together with the Maxwell fluid behavior directly following the MST, it is concluded that melting leads to a one-phase liquid, and that no separate segmental mixing transition occurs. Similar results are obtained upon cooling, indicating that crystallization is the driving force for phase separation and that no separate segmental demixing step precedes crystallization. The wide MST implies a large processing window over which the rheological properties change from highly elastic, with a distinct yield stress, to normal pseudoplastic, enabling application in preparation of structured blends. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1795–1804, 1998     

Microphase separation transition and ordering kinetics in thin films of diblock copolymers

Using x-ray reflectivity measurements, we have investigated the structure of films of a symmetric diblock copolymer of polystyrene-b-polyisoprene (M _w =15700). The film thickness is in the range of 1 m. In equilibrium the films consist of lamellae with a thickness of 15.3 nm. They are nearly completely oriented parallel to the substrate. The evolution of oriented structure is studied by time-dependent experiments. The time constants of the structure formation depend strongly on the annealing temperature. An enhancement of the diffuse intensity in the range of Yoneda scattering is evidence for an additional surface structure.     

Polymerization-induced phase separation in gradient copolymers

1. Download : Download high-res image (213KB)
2. Download : Download full-size image

     

Microphase separation in RIM polyureas as studied by solid-state NMR

The microphase separation (MPS) in polyureas based on methylene diphenyl diisocyanate (MDI) hard segment, diethyltoluenediamine chain extender, and amino-terminated polypropylene glycol soft segment prepared by reaction injection molding (RIM) was studied by advanced solid-state NMR spectroscopy. Incomplete microphase separation leads to the presence of mobilized hard segments dispersed in the soft segment domains as well as immobilized soft segments residing in the hard domains. This is detected by ¹H-NMR spectra recorded under spinning at the magic angle (MAS) as well as two-dimensional wide-line separation (WISE) NMR spectra. The sizes of the various domains as well as the interfaces between them are quantified by spin diffusion measurements. In this way the impact of annealing, method of polymerization, and hard segment content on MPS is studied. Whereas annealing at temperatures up to 170°C results in improving the MPS, major changes are observed after annealing at higher temperatures (190°C), where the system changes from “soft-in-hard” to “hard-in-soft” behavior. The MPS decreases with increasing hard segment content. The highest MPS is observed for solution polymerized samples. The various NMR experiments clearly reveal the nonequilibrium nature of RIM systems. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 693–703, 1998     

Microphase separation transition in block copolymer melts

The microphase separation transition (MST) in block copolymer melts has been studied using synchrotron SAXS. The results indicate that the MST occurs in the range of molecular weights and Flory-Huggins interaction parameters x predicted by the theory of Leibler (Ref. 5). Studies of the MST as a function of molecular weight for constant composition can be used to determine the temperature dependence of x. The observed change of macrolattice constants with temperature is somewhat different from theoretically predicted values.     

用透射电镜法研究聚(苯乙烯-异戊二烯)二嵌段共聚物微相分离的微区尺寸

本文采用透射电镜(TEM)法,系统地研究了具有不同组成,不同分子量和不同形态结构的聚(苯乙烯-异戊二烯)二嵌段共聚物,并由TEM照片直接测量具有栓状,层状和有规双连续双金钢石(OBDD)结构的PS-PI二嵌共聚物的微区尺寸,讨论了其与分子量的关系。实验证明嵌段共聚物微相分离有规结构的微区尺寸大小与分子量呈2/3的关系。     

Microphase separation in polybenzoxazine thermosets containing benzoxazine-terminated poly(ethylene oxide) telechelics

Benzoxazine-terminated poly(ethylene oxide) telechelics (Ba-terminated PEO) was synthesized and incorporated into polybenzoxazine to obtain the nanostructured thermosets. The morphology of the thermosets was investigated by means of atomic force microscopy (AFM), small angle X-ray scattering (SAXS) and dynamic mechanical analysis (DMA). The formation of the nanophase structures in the thermosetting composites was addressed on the basis of the mechanism of reaction-induced microphase separation (RIMPS), which was in marked contrast to the case of the binary thermosetting blends of polybenzoxazine with hydroxyl-terminated poly(ethylene oxide). The occurrence of RIMPS resulted from the copolymerization reaction of the end groups of Ba-terminated PEO telechelics with the precursor of thermosetting matrix (i.e., benzoxazine), which suppressed the occurrence of the macroscopic phase separation. It was found that the formation of the nanostructures has a significant effect on the melting behavior of PEO in the thermosets, thermal transition properties of the PBZ thermosets.     

Miniemulsion polymerization of styrene with a block copolymer surfactant

A series of miniemulsion systems based on styrene/azobisisobutyronitrile in the presence of poly(methyl methacrylate‐b‐2‐(dimethylamino)ethyl methacrylate) as a surfactant and hexadecane (HD) as a cosurfactant were developed. For comparison, a series of pseudoconventional emulsions also were carried out with the same procedure used for the aforementioned series but without the cosurfactant (HD). Both the droplet size and shelf life were also measured. Experimental results indicate that it is possible to slow the effect of Ostwald ripening and thereby produce a stable miniemulsion with the block copolymer as the surfactant and HD as the cosurfactant. In addition, the extent to which varying the surfactant concentration and copolymer composition could affect both the polymer particle size during the polymerization and the polymerization rate was examined. Variation in the polymer particle sizes during polymerization indicates that droplet and aqueous (micellar or both homogeneous) nucleation occurs in the miniemulsion polymerization. With the same concentration of the surfactant used in the miniemulsion polymerization, the polymerization rates of systems with M₁₂B₃₆ are faster than those of systems with M₁₂B₁₂. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1818–1827, 2000     

Probing the interfacial region of microphase‐separated block copolymers by differential scanning calorimetry

A region of broad nonlinear curvature is observed in DSC traces of ABA copolymers during temperature sweeps between the glass transition temperatures of the two principal microphases. This curvature is attributed to a smoothly varying composition profile through the interfacial region lying between microphases. The shape of the DSC curve is proposed to be a fingerprint for a given profile. This curvature is, however, shown to be a possible source of uncertainty in precise evaluation of T_g for the microphases and the reported enhanced breadth of these transitions. In addition, microphase separation temperatures are readily identifiable from DSC traces, and their values correspond well to the predictions of Leary‐Williams theory. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 267–274, 1999     

Applications of self-consistent field theory in polymer systems

1Introduction Owing to the specificity of the long chain,polymers present complexity and versatility.These molecules in the system can be various in their topological struc-tures,such as linear,star,comb or circle structures;meanwhile they can be polymeri…     

On the microphase separation kinetics of symmetric diblock copolymers

Time-resolved small-angle x-ray scattering studies were performed on symmetric diblock copolymers of polystyrene and poly(methyl methacrylate), P(S-b-MMA). Freeze-dried powders of P(S-b-MMA) having a molecular weight of 8.4×10⁴ were rapidly heated to temperatures above the glass transition temperature to initiate the microphase separation. The microphase separation process was found to consist of a rapid, local microphase separation followed by a long-term coarsening process. The period characterizing the lamellar microphase separated structure was found to increase initiallv and then saturate at longer times. These results are discussed in light of recent theoretical developments.In celebration of his 65th birthday, this article is dedicated to Prof. E. W. Fischer whose methodic and thorough approach to research has been and continues to be a model for us to follow. Es freut mich, daß ich mit Herrn Fischer gearbeitet habe. Ich habe vieles von ihm gelernt. Ich hoffe, daß auch ich so fleißig sein werde, wenn ich so jung bin wie er.     

Phase separation in blends of two homopolymers and a diblock copolymer during film casting

Demixing during film casting of blends of polystyrene, polymethylmethacrylate, and a symmetric diblock copolymer of styrene and methylmethacrylate is discussed. The concentration fluctuations in the homogeneous solutions were calculated in mean field approximation. The structures in the homogeneous and demixed solutions and in the dry films were measured by small-angle x-ray scattering, and the morphologies of the dry films were characterized by transmission electron microscopy. The structure of the dry blends is evidently already pre-formed in solution.     

Phase diagram for microphase separation transition in poor solvent polymer solutions

In the present paper, we consider the possibility of microphase separation transition in poor solvent polymer solutions. It is shown that this phenomenon can take place if the following two conditions are fulfilled: i) there is a large entropic contribution to the entropy of polymer/solvent mixing, i.e., solvent acts like a plastisizer; ii) this entropic contribution is nonlocal. Both conditions are met below the glass transition temperature for the pure polymer near the so-called Berghmans point when the glass transition curve intersects the liquid-liquid phase separation curve for polymer solutions. The phase diagram for the microphase separation transition is calculated within the framework of weak segregation approximation first proposed by Leibler for block-copolymer systems. The regions of stability of different microdomain structures (lamellar, triangular, body-centered-cubic) are obtained. It is shown that under certain conditions the phase diagram can have two critical points related to the macro- and microphase separation respectively.This paper is dedicated to Prof. E. W. Fischer on the occasion of his 65th Birthday.This work was done in the course of the Humboldt Research Award stay of A.R. Khokhlov at the Max-Planck-Institute for Polymer Research in Mainz. During this stay A.R.K. greatly benefited from numerous discussions with Professor E.W. Fischer who introduced him to the fascinating field of glass transition in polymer systems and formulated several new directions for future research.