Polymer blends based on epoxy resin and polyphenylene ether as a matrix material for high-performance composites

The application of poly(2,6-dimethyl-1,4-phenylene ether), PPE, as a matrix material for continuous carbon fibre reinforced composites has been studied. Due to the intractable nature of PPE melt impregnation is not feasible and a novel impregnation route, using epoxy resin as a reactive solvent, was developed. The introduction of epoxy resin results in enhanced flow and a reduced processing temperature, enabling the processing of PPE and the preparation of high quality composites. Upon curing, phase separation is initiated and epoxy resin is converted into a second phase. In composites, epoxy resin preferentially accumulates at the polar fibre surface, resulting in an epoxy layer around the fibres, providing a high level of interfacial adhesion. For a high fibre volume fraction (> 50%) this results in the ultimate morphology of epoxy coated fibres in a neat PPE matrix. Due to this unique morphology the composite materials reveal outstanding mechanical properties in terms of interlaminar toughness and impact performance.     

Effect of stress on the fire reaction properties of polymer composite laminates

A small-scale loading frame was used to apply tensile and compressive stresses to glass vinyl ester and glass polyester laminates in a cone calorimeter under a heat flux of 75 kW m⁻². It was found, for the first time, that stress has a small but significant effect on the fire reaction properties. Increasing tensile stress increased heat release rate and smoke production while shortening the time-to-ignition. Compressive stress had the reverse effect. This was attributed to the fact that tensile stress promotes the formation of matrix microcracks, facilitating the evolution of flammable volatiles. This hypothesis is further supported by the observation that stress has the greatest effect on the early heat and smoke release peaks, with a lower effect on the final ‘run-out’ values.Stress rupture (time-to-failure) curves were produced for tension and compression. In tension, the behaviour was fibre dominated, with times-to-failure being roughly 10 times those in compression. Compressive failure involved resin dominated local fibre kinking, initiated near to the rear face of the specimen. The failure time was determined by a significant proportion of the specimen reaching its glass transition temperature.     

石墨烯/聚乙烯复合材料及其拉伸性能的分子动力学模拟

利用分子动力学方法,模拟石墨烯/聚乙烯复合材料的微观结构和性能,并采用单轴拉伸模拟方法研究石墨烯/聚乙烯复合材料的拉伸性能.结果表明,在石墨烯/聚乙烯复合材料平衡构型中,聚乙烯基体分子在石墨烯表面处形成多层吸附层,吸附层处于动态稳定状态,层内分子可以发生扩散迁移.吸附层内聚乙烯分子发生"吸附固化"现象,分子弯曲程度减弱,发生有序排列,且在垂直于石墨烯方向的运动性能受到抑制.拉伸模拟结果表明,石墨烯能够提高聚乙烯材料的拉伸性能.在弹性区和屈服区,石墨烯阻碍了复合材料在垂直于拉伸方向的压缩变形,聚乙烯分子"吸附固化"结构保持稳定,引起体系整体应力的迅速升高.在软化区,由于石墨烯发生剧烈弯曲,"吸附固化"结构发生破坏,最终引起体系应力迅速减小.在弹性区和屈服区,体系应变主要引起了非键相互作用的改变.在软化区之后,应变主要导致了体系内分子成键相互作用的改变.应变速率能够提高复合材料的屈服应力,而不改变复合材料应力应变的整体趋势.     

Influence of an oxidation of the carbon fiber surface by boiling nitric acid on the adhesion strength in carbon fiber‐acrylate composites cured by electron beam

A time‐dependent oxidation of carbon fibers in boiling nitric acid was used to investigate the influence of a modification of the fiber surface properties on the adhesion strength with an acrylate resin cured by electron beam (EB). For each time of treatment, a characterization of the surface topography and the surface chemistry was done (topography at a micrometric and nanometric scale, specific surface area, temperature programmed desorption, X‐ray photoelectron spectroscopy analysis). The oxidation of the fiber surface in boiling nitric acid created a rough surface, which significantly increased the specific surface area, and also generated a high density of hydroxyl groups, carboxylic acids and lactones in comparison to untreated fibers. The adhesion strength with the acrylate resin cured by EB was measured by a pull‐out test. For comparison, an isothermal ultraviolet curing of the matrix was also investigated. The value of the interfacial shear strength, determined by the Greszczuk's model, was increased by the oxidation of the carbon fiber surface for both curing processes, but lower values were systemically obtained with EB curing. Copyright © 2012 John Wiley & Sons, Ltd.     

Thermogravimetric and dynamic mechanical thermal analysis of pineapple fibre reinforced polyethylene composites

The thermal behaviour of pineapple leaf fibre (PALF) reinforced polyethylene composites was studied by thermogravimetric and dynamic mechanical thermal analysis. Fibre treatment was carried out using isocyanate, silane and peroxide to improve the interfacial adhesion between fibre and matrix. The effects of fibre loading and surface modification on the thermal properties were evaluated. It was found that at high temperature PALF degrades before the polyethylene matrix. The storage modulus increased with increase of fibre loading and decreased with increase of temperature. The treated fibre composites impart better properties compared to untreated system. Tan δ showed a distinct peak at low temperature ascribed to the glass transition temperature of polyethylene but no peak was observed for PALF fibre. The relative damping increased with fibre loading. Cole-Cole analysis was made to understand the phase behaviour of the composite samples.     

The mechanical properties of plasma‐treated carbon fiber reinforced PA6 composites with CNT

The aim of this work is the evaluation of the effects of plasma treatment and the addition of CNT on the mechanical properties of carbon fibre/PA6 composite. A powder impregnation process with integrated inline continuous plasma of carbon fibers was used to produce CF/PA6 composite. CF/PA6 composite was processed into test laminates by compression moulding, and interface dominated composite properties were studied. The tensile and impact strength of composites containing CNT and plasma‐treated carbon fibres improved obviously. The tensile strength of nanocomposite largely increases with the increasing of the CNT content and then decreases when the CNT content is over 2%. The hydroxyl groups of the fibers surface are in favor of the wettability of carbon fibers by the polar matrix resin, which is resulting in a further interaction of the fiber surface with the curing system of the matrix resin.     

高强聚乙烯纤维的冷等离子体改进

高强聚乙烯纤维的冷等离子体改进金士九，倪亦斌，张佐光（中国科学院化学研究所北京１０００８０）（北京航空航天大学北京）关键词　高强聚乙烯纤维，等离子体，表面改性，界面性能由高强聚乙烯纤维制成的复合材料抗高速撞击（抗弹）性能远远优于芳纶纤维，广泛用作各种...     

Effects of oven aging on plasma treated ultra high strength polyethylene

The effects of radio-frequency plasma treatment on ultra high strength polyethylene (UHSPE) fibers using ammonia, oxygen, and argon plasmas were evaluated. The effects of oven aging on adhesion of UHSPE fibers were determined; two methods of oven aging, in air and in water, were used in this study. The effects of aging on the bond between the plasma treated UHSPE and epoxy resin were mechanically evaluated using single fiber pull-out tests. Electron spectroscopy for chemical analysis (ESCA) and wetting force measurements were used to evaluate chemical changes. ESCA results indicate that O-C=0 groups are important for improving IFSS between epoxy and UHSPE.     

Water dependent structural changes of silk from Bombyx mori gland to fibre as evidenced by Raman and IR spectroscopies

DSC, attenuated total reflexion infrared (ATR-FTIR), and Raman microspectroscopy were used for the first time in a close to in vivo environment to study ready-to-spin Bombyx mori silkworms. The aim was to understand the change of the fibroin backbone organisation from the gland to the fibre. Raman shifts of the Amide I components reveal a strong change of organisation in the middle part of the hydrated gland, as anticipated previously measured modifications of salts concentrations and pH. Series of bands characteristics of the fully hydrated silk disappear, as observed for spider silk, despite the different aminoacid sequence. Confirmation is obtained from IR spectra taking into account the superimposed water component. The change of the silk–water interaction in the central part of the gland, from a hydrophobic to hydrophilic behaviour, is related to the water content decrease along the gland. pH sensitive carboxylate side chains markers confirm the modification. Fibroin organisation was also studied in the dried gland and in the spun fibre. The fibre extrusion by orients the fibroin chains along the fibre axis, with intercalated water molecules, leading to a material with specific mechanical properties, compared to the amorphous dried gland.     

The curing kinetics and mechanical properties of epoxy resin composites reinforced by PEEK microparticles

In this paper, a polyether-ether-ketone (PEEK)/epoxy composite was prepared by using PEEK microparticles as the reinforcement. The nonisothermal differential scanning calorimetry (DSC) test was used to evaluate the curing reaction of PEEK/epoxy resin system. The curing kinetics of this system were examined utilizing nonisothermal kinetic analyses (Kissinger and Ozawa), isoconversional methods (Flynn-Wall-Ozawa and Kissinger-Akahira-Sunose) and an autocatalytic reaction model. During these analyses, the kinetic parameters and models were obtained, the curing behavior of PEEK/epoxy resin system under dynamic conditions was predicted. The results show that isoconversional methods can adequately interpret the curing behavior of PEEK/epoxy resin system and that the theoretical DSC curves calculated by the autocatalytic reaction model are in good agreement with experimental data. Furthermore, the tensile elongation at break, tensile strength, flexural strength, compression strength and compression modulus increased by 81.6%, 33.66%, 36.53%, 10.98% and 15.14%, respectively, when PEEK microparticles were added in epoxy resin composites.     

Microstructural characterization of semicrystalline copolymers by Raman spectroscopy

We employ Raman spectroscopy to characterize several microstructural aspects of a family of ethylene-propylene copolymers (EPC). Focus is made on the simultaneous analysis of crystallinity and chemical composition. A curve fitting procedure is used to isolate Raman bands ascribed to polypropylene chains in the crystal lattice from contributions of the amorphous phase. Crystal contents of EPC calculated on this basis are in the range 10–34 wt%, in good agreement with independent wide angle x-ray diffraction and differential scanning calorimetry measurements. Besides, Raman spectroscopy captures in some of the samples a mixed crystalline structure with both, polyethylene and polypropylene crystals, indicating a distinctive molecular architecture. The chemical composition of EPC is obtained from Raman spectra in the melt state to decouple peaks characteristics of the crystal lattice from fundamental vibrational modes of the polymer chain. EPC present ethylene contents in the range 5–26 mol%, in good agreement with parallel results from ¹³C nuclear magnetic resonance analysis. Remarkably, a rather complete characterization of EPC can be achieved on the base of a single experimental technique.     

新型环氧丙烯酸树脂增韧剂的合成

用马来酸酐和聚乙二醇1000合成具有反应活性端基的聚乙二醇,用红外与核磁共振进行了表征,并用其对环氧丙烯酸树脂进行改性;研究反应温度、反应时间对反应及产物性能的影响;用红外对反应性聚乙二醇和环氧丙烯酸树脂的固化物进行分析.结果表明,反应性聚乙二醇参与了环氧丙烯酸树脂的固化反应,可在交联网络中构成不同长度的柔性链段,显著地提高了环氧丙烯酸树脂的冲击强度.     

Adhesion of a pair of polyethylene moldings by polyethylene gels

It was found that polyethylene gels in solvents such as benzene, toluene, xylene, decalin, tetralin, tetrachloroethylene, 1,1,2,2-tetrachloroethane, and chlorobenzene are effective for adhesion of a pair of polyethylene plates. In particular, the adhesion strength of polyethylene gels in decalin, tetralin and tetrachloroethylene was strong enough for practical use.Adhesive effect appears due to local dissolution of the surface of polyethylene plate in contact with the gel with increasing temperature, and subsequent recrystallization.     

Linseed oil‐based reactive diluents preparation to improve tetra‐functional epoxy resin properties

Two kinds of bio‐resourced reactive diluents have been synthesized from linseed oil. The prepared epoxidized linseed oil (ELO) and the cyclocarbonated linseed oil (CLO) were separately blended with a petroleum‐based tetra‐functional epoxy resin (TGDDM) to improve its processability and to overcome the brittleness of the thermoset network therefrom. The linseed oil modifications were spectrally established, and processability improvement of the resin blends was rheologically confirmed. The curing of samples was studied by differential scanning calorimetry, and their mechanical properties (ie, tensile, flexural, fracture toughness, and adhesion) were investigated as well. Scanning electron microscopy images were obtained to reconfirm the toughness improvement of the modified thermosets. In contrast of the epoxidized soybean oil (ie, the most conventionally studied bio‐based reactive diluent), ELO and CLO had no negative effects on the thermoset material characteristics. They improved properties such as tensile strength (up to 43.2 MPa), fracture toughness (1.1 MPa m^1/2), and peel‐adhesion strength (4.5 N/25 mm). It was concluded that ELO and CLO were efficient reactive diluents to be used in formulations of polymer composites, surface coatings, and structural adhesives based on epoxy resins.     

The application of fourier transform raman spectroscopy to the study of paint systems

This paper describes the application of FT Raman spectroscopy to three fields of analytical interest in the coatings industry: (1) an emulsion polymerization is monitored; (2) it is used, in conjunction with FTIR, to characterize an alkyd resin, and to follow its curing reactions; (3) it is used, along with ATR-FTIR, to evaluate painted panels which have been subjected to a prolonged weathering cycle. Points of interest to the analyst are noted, and future developments briefly discussed.     

IFSS, TG, FT-IR spectra of impregnated sugar palm (Arenga pinnata) fibres and mechanical properties of their composites

This study aimed to investigate the effect of resin impregnation on the interfacial shear strength (IFSS), thermogravimetric (TG) and fourier transform infrared (FT-IR) of sugar palm (Arenga pinnata) fibres. In addition, the effect of resin impregnation on the mechanical properties of sugar palm fibre reinforced unsaturated polyester (UP) composites was also studied. The fibres were impregnated with UP via vacuum resin impregnation process at a pressure of 600 mmHg for 5 min. Composites of 10, 20, 30, 40 and 50 % fibre loadings were fabricated and tested for tensile and flexural properties. It was observed that the impregnation process caused the fibres to be enclosed by UP resin and this gave a strong influence to the increase of its interfacial bonding by the increase of its IFSS from single fibre pull-out test. It was also observed with TG and FT-IR spectra that the impregnated fibre had lower moisture uptake than the control and there was no significant increase in thermal stability of the impregnated fibre. The sequence of fibre decomposition started from the evaporation of moisture, hemicelluloses, cellulose, lignin and finally ash content and the presence of these components were proven by FT-IR spectra. For the composite specimens, due to the high interfacial bonding of the impregnated fibre and the matrix, the impregnated composites showed consistently higher tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus and toughness than the control samples. It was also observed that 30 % fibre loading gave optimum properties.     

Scanning electron microscopy methods for studying interfacial interaction in polymer blends

The scanning electron microscopy method in combination with the selective etching technique for polymer blends have been used to evaluate interfacial interaction in natural rubber and low density polyethylene blends. The morphology of the polymer blends, studied under externally applied strain, has been investigated to understand the role of interface adhesion between natural rubber and polyethylene phases, for two separate crosslinking systems, i.e. sulphur and peroxide.

Externally induced strain which facilitates phase separation in sulphur cured blends by initiating cracks at the interface; peroxide curing prevents separating out of the polyethylene phase from the natural rubber matrix. In the latter case, induced stress is distributed predominantly by developing fine flaw paths in the rubber matrix.

The method which has been developed for natural rubber and polyethylene blend systems may be used to evaluate the degree of interfacial adhesion between the dispersed phase and the dispersion medium for other kinds of polymer-polymer, polymer-filler as well as polymer-fibre composites.     

EB treatment of carbon nanotube-reinforced polymer composites

A small amount — less than 0.5% — carbon nanotube reinforcement may improve the mechanical properties of epoxy based composite materials significantly. The basic technical problem on one side is the dispersion of the nanotubes into the viscous matrix resin, namely, the fine powder-like — less than 100 nanometer diameter — nanotubes are prone to form aggregates. On the other side, the good connection between the nanofiber and matrix, which is determining the success of the reinforcement, requires some efficient adhesion promoting treatment. The goal of our research was to give one such treatment capable of industrial size application.A two step curing epoxy/vinylester resin process technology has been developed where the epoxy component has been cured conventionally, while the vinylester has been cured by electron treatment afterwards. The sufficient irradiation dose has been selected according to Raman spectroscopy characterization. Using the developed hybrid resin system hybrid composites containing carbon fibers and multiwalled carbon nanotubes have been prepared.The effect of the electron beam induced curing of the vinylester resin on the mechanical properties of the composites has been characterized by three point bending and interlaminar shear tests, which showed clearly the superiority of the developed resin system. The results of the mechanical tests have been supported by AFM studies of the samples, which showed that the difference in the viscoelastic properties of the matrix constituents decreased significantly by the electron beam treatment.     

丁腈弹性纳米粒子改性酚醛树脂的研究

酚醛树脂具有优异的耐热性、电绝缘性,尺寸稳定性、成型加工性和阻燃性等,广泛地应用在涂料、胶粘剂和复合材料工业上,酚醛树脂由于含有大量苯环以及固化后形成高度交联结构,韧性很差,因此增韧是其高性能化的主要方向之一,橡胶是最广泛使用的增韧剂,几十年来发展了天然橡胶、丁腈橡胶、丁苯橡胶、液体羧基丁腈橡胶、丁吡橡胶等,壬基酚、腰果壳油、桐油、亚麻油、热塑性塑料等也是酚醛树脂有效的增韧剂。     

Compression resilience and impact resistance of fiber‐reinforced sandwich composites

This paper presents an experimental investigation on the compression behavior of fiber‐reinforced sandwich composites. In this study, five different types of sandwich composites were prepared with warp knitted spacer fabric as middle layer. Four different types of woven Kevlar fabric structures were used as outer layers (skin) along with one sample of woven basalt fabric. The middle layer used is 100% polyester spacer fabric. Sandwich composites were fabricated using epoxy resin by wet lay‐up method under vacuum bagging technique. Compression behavior, ball burst, and knife penetration were tested for all samples. The effect of outer layer of these composites on the mechanical performance was studied using the compression stress‐strain curves. It is known that spacers have excellent compression elasticity and cushioning. Maximum knife penetration resistance is obtained with twill weave on surface because of maximum yarn cohesion and resin impregnation. Higher amount of cohesive friction results in higher resistance against penetration of sharp objects like the knife edge. Plain and twill fabrics offer sufficient resistance again ball burst. The yarn deformation allows formation of dome shape after ball impact. Maximum impact resistance in ball burst is obtained for plain weave because of highest level of interyarn binding. The results provide new understanding of knitted spacer fabric‐based sandwich composites under compression and impact loading condition.